ASI ALPACO ELEGANCE User manual

INSTALLATION INSTRUCTIONS FOR
ALPACO ELEGANCE PARTITIONS
160 Tower Drive, Burr Ridge, IL 60527 Phone: [phone] Fax: [phone]
www.asi-accuratepartitions.com

ALPACO ELEGANCE INSTALLATION
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Table of Contents
Topic Page
Layout and Wall Brackets………………………………………………………
Panel and Pilaster Prep………………………………………………………….
Securing Components and Headrail ……………………………………………
Panel to Pilaster/Wall Assembly …………………..………...…………………
Pilaster/Wall Assembly ………….……….………...…………..………………
Pilaster/Panel Alcove Assembly………...………….………………………….
Door Hardware Inswing Assembly…………….................................................
Door Hardware Outswing Assembly…………………………………………..
Urinal Screen Assembly.....................….………….…………………………...
Latch Assembly.....................….………….………………………….................
Care and Maintenance of Bathroom Partitions………………………………....
Required Tools
Power Drill
T-27 Pin Torx Driver
1/4”, #19, and #25 Drill Bits (and
others as needed)
Drill Bit Stop
4’ (or longer) Level
6” (or 9” if required) Support
Important
The components for this project have been custom fabricated. These components are guaranteed
with respect to their manufacture and craftsmanship and were inspected at the factory.
Before beginning work, the units should be inspected. If damage occurred in transit, report
immediately to the freight company or other agencies that may have caused the damage.
160 Tower Drive, Burr Ridge, IL 60527 Phone: [phone] Fax: [phone]
www.asi-accuratepartitions.com

ALPACO ELEGANCE INSTALLATION
Page 2
STEP 1: FIGURE 1
LAYOUT
A. Before proceeding, confirm that the
backings of the walls and floor are
adequate to support the secure mounting
of the ALPACO Elegance units.
B. Review the layout drawings and package
lists that have accompanied this order.
C. Establish and mark panel center lines for
wall brackets.
D. Mark wall bracket holes using the brackets
as templates. The bottom of the bracket
should sit at 6 ¼” (or 9 ¼” if required)
above the floor.
E. If installing an alcove, please see page 7 for
details.
STEP 2: FIGURE 2
WALL BRACKETS
A. Drill 1/4” diameter x 2.5” deep holes for
the red plastic shields provided using a
1/4” drill bit. However, as site conditions
vary, an assortment of bit sizes is
recommended.
B. Insert the anchoring devices into the walls
and secure the wall brackets.
Panel Center Line
Wall Pilaster
Center Line
Wall Bracket
160 Tower Drive, Burr Ridge, IL 60527 Phone: [phone] Fax: [phone]
www.asi-accuratepartitions.com

ALPACO ELEGANCE INSTALLATION
Page 3
STEP 3: FIGURE 3
POSITION PANEL
A. Assemble pedestal and adjust it to the
desired height.
B. Place the panel on a temporary support
device that is 6” (9” if required) tall. Set
the panel into the wall bracket and
unanchored pedestal.
C. Adjust the gap between the panel and
wall bracket.
D. Plumb, level, and fasten the panel to the
wall bracket.
E. Remove the support device.
STEP 4: FIGURE 4
PILASTER PREPARATION
A. Note that each pilaster is labeled on its front and can be
matched to the layout based on that label. Align the U-brackets
in position on rear of pilasters. Refer to layout drawings and make
sure U-brackets are in alignment with wall brackets.
B. Mark U-bracket holes using the wall brackets as templates. Drill
0.165” diameter x 7/16”deep holes for U-bracket fasteners (a #19
drill bit and drill bit stop are recommended for this). Correct hole
diameter and depth is critical.
C. Fasten U-brackets to pilaster. Note that the pilaster is pre-drilled
for headrail clips, and these headrail clips should be on top of
the pilaster and facing outside the compartment before
fastening.
160 Tower Drive, Burr Ridge, IL 60527 Phone: [phone] Fax: [phone]
www.asi-accuratepartitions.com

ALPACO ELEGANCE INSTALLATION
Page 4
STEP 5: FIGURE 5
SECURING PILASTERS TO PANELS
A. A 6” (or 9” if required) support is recommended to
place under each pilaster to assist in alignment.
B. Plumb each pilaster and fasten the pilaster to the panel
with U-brackets using through-bolts through the
panel.
C. Establish door openings as measured from the inner
edge of one pilaster to the inner edge of the other
pilaster.
D. Mark and drill floor and panel for each pedestal.
Attach pedestal to the floor and the panel.
E. Remove the support device.
STEP 6: FIGURE 6
HEAD RAIL
A. Plumb each pilaster.
B. Verify door openings between
pilasters prior to drilling holes
in headrail (holes for headrail
clips and couplers are
predrilled at the factory).
C. Attach the head rail (see figure
for head rail connections).
Tube should be seated fully
into the connectors and
drilled to accept fasteners
using a #25 drill bit.
160 Tower Drive, Burr Ridge, IL 60527 Phone: [phone] Fax: [phone]
www.asi-accuratepartitions.com

ALPACO ELEGANCE INSTALLATION
Page 5
PANEL TO PILASTER/WALL
ASSEMBLY
A. Plumb panel and fasten panel to wall bracket
with through-bolts. To facilitate the through-
bolts, the holes of the panel should be drilled
with a 1/4” drill bit through the panel.
B. Plumb pilaster and fasten pilaster to panel
using through-bolts with barrel nuts.
FIGURE A
FIGURE B
HARDWARE LIST
PICTURE
DESCRIPTION
QTY
#10-24 x 3/8” NUT
12
#10-24 x 1/2" BOLT
12
#12 x 2.5" WALL
SCREW
6
RED PLASTIC SHIELD
6
"U" BRACKET
2
#12 x 7/16"
BRACKET SCREW
6
160 Tower Drive, Burr Ridge, IL 60527 Phone: [phone] Fax: [phone]
www.asi-accuratepartitions.com

ALPACO ELEGANCE INSTALLATION
Page 6
PILASTER/WALL
ASSEMBLY
A. Verify that the pilasters are both plumb and
level before continuing.
B. Fasten pilaster to wall bracket using
through-bolts.
HARDWARE LIST
PICTURE
DESCRIPTION
QTY
#12 x 2.5" WALL
SCREW
6
RED PLASTIC SHIELD
6
"U" BRACKET
1
#10-24 x 3/8” NUT
6
#10-24 x 1/2" BOLT
6
160 Tower Drive, Burr Ridge, IL 60527 Phone: [phone] Fax: [phone]
www.asi-accuratepartitions.com

ALPACO ELEGANCE INSTALLATION
Page 7
PILASTER/ PANEL ALCOVE
ASSEMBLY
Note: For door details, see pages 8 and 9.
HARDWARE LIST
PICTURE
DESCRIPTION
QTY
ALCOVE BRACKET
2
#10-24 x 3/8” NUT
24
#10-24 x 1/2" BOLT
24
#12 x 2.5" WALL
SCREW
12
RED PLASTIC SHIELD
12
"U" BRACKET
2
160 Tower Drive, Burr Ridge, IL 60527 Phone: [phone] Fax: [phone]
www.asi-accuratepartitions.com

ALPACO ELEGANCE INSTALLATION
Page 8
DOOR HARDWARE
ASSEMBLY - INSWING
A. Doors with a width of at least 32” require 4
hinges.
B. Cams are preset at an angle of 0°. Adjust
this angle as desired.
C. The bottom hinge is not cammed.
D. The holes for the coat hook should be
drilled to a depth of 7/16” with a #19 drill
bit.
Note: please see page 12 for latch installation
details.
HARDWARE LIST
PICTURE
DESCRIPTION
QTY
HINGE ASSEMBLY
WITH COVER PLATE
(CAMMED)
2
HINGE ASSEMBLY
WITH COVER PLATE
(NOT CAMMED)
1
#10 x 7/16”
HINGE SCREWS
18
COAT HOOK WITH
TWO SCREWS
1
FIGURE A
160 Tower Drive, Burr Ridge, IL 60527 Phone: [phone] Fax: [phone]
www.asi-accuratepartitions.com

ALPACO ELEGANCE INSTALLATION
Page 9
DOOR HARDWARE
ASSEMBLY - OUTSWING
A. Doors with a width of at least 32” require 4
hinges.
B. Cams are preset at an angle of 0°. Adjust
this angle as desired.
C. Install additional door bumper on the outside
of the door as required.
D. The bottom hinge is not cammed.
E. Install door handle with both spacers on
the inside of the compartment.
F. The holes for the coat hook should be drilled
to a depth of 7/16” with a #19 drill bit.
Note: please see page 12 for latch installation details.
FIGURE A
HARDWARE LIST
PICTURE
DESCRIPTION
QTY
HINGE ASSEMBLY
WITH COVER PLATE
(CAMMED)
2
HINGE ASSEMBLY
WITH COVER PLATE
(NOT CAMMED)
1
#10 x 0.4375”
HINGE SCREWS
18
COAT HOOK WITH
TWO SCREWS
1
DOOR HANDLE WITH
TWO SPACERS
1
160 Tower Drive, Burr Ridge, IL 60527 Phone: [phone] Fax: [phone]
www.asi-accuratepartitions.com