Assa Abloy SW100 Manual

ASSA ABLOY, the global leader in door opening solutions
1003680-US-4.0 – Issue 2007-10-11
Besam Low Energy Swing Door Operator
SW100
Installation and Service Manual

2 Issue 2007-10-11 1003680-US-4.0
© All rights in and to this material are the sole property of ASSA ABLOY Entrance Systems AB. Copying, scanning, alter-
ations or modifications are expressly forbidden without the prior written consent of the applicable company within ASSA
ABLOY Entrance Systems AB. Rights reserved for changes without prior notice.

1003680-US-4.0 Issue 2007-10-11 3
1 Revision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2 Important information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4 Technical specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
5 How the SW100 works. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
6 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
7 Part identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
8 Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
9 Pre-installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
10 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
11 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
12 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
13 Changing group of parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
14 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
15 ANSI / BHMA A156.19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
16 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
17 Planned maintenance checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Table of content

Revision
4 Issue 2007-10-11 1003680-US-4.0
1Revision
The following pages have been revised:
Page Revision
5 2.3 Glazing materials added
7 Cover depth changed from 5 3/16” to 5 1/8”

Important information
1003680-US-4.0 Issue 2007-10-11 5
2 Important information
2.1 Important notice
To avoid bodily injury, material damage and malfunction of the product, the instruc-
tions contained in this manual must be strictly observed during installation, adjust-
ment, repairs and service, etc. Only Besam-trained technicians should be allowed to
carry out these operations.
2.2 Radio and television reception
This equipment generates and uses radio frequency energy and if not installed and
used properly, that is, in strict accordance with the manufacturer's instructions, it may
cause interference to radio and television reception. It has been designed to comply
with the emission limits in accordance with EN 61000-6-3 and EN 61000-6-2 (US
market FCC 47 CFR Part 15B), which are designed to provide reasonable protection
against such interference in a residential installation. However, there is no guarantee
that interference will not occur in a particular installation. If this equipment does
cause interference to radio or television reception, which can be determined by turn-
ing the equipment off and on, the user is encouraged to try to correct the interference
by one or more of the following measures:
• Re-orient the receiving antenna.
• Relocate the receiver with respect to the equipment.
• Move the receiver away from the equipment.
• Plug the receiver into a different outlet so that equipment and receiver are on dif-
ferent branch circuits.
• Check that protective earth (PE) is connected.
If necessary, the user should consult the dealer or an experienced radio/television
technician for additional suggestions.
2.3 Glazing materials
The glazing material for swing doors shall comply with ANSI Z97.1

Introduction
6 Issue 2007-10-11 1003680-US-4.0
3 Introduction
This manual contains the necessary details and instructions for the installation, main-
tenance and service of the low energy swing door operator SW100, a universal elec-
tro-mechanical operator suitable for all low energy applications of swing doors.
The SW100 can be mounted on either side of the door header for pull or push action,
and is suitable for single or double doors fitted with butt hinges, offset or center
pivots.
The SW100 ensures all-around safety. The operator can be combined with a full
range of sensor products providing swing door safety, but meets also the require-
ments for a low energy operator without any sensors.

Technical specification
1003680-US-4.0 Issue 2007-10-11 7
4 Technical specification
This product is to be installed internally or externally with suitable weather protection.
Class of protection IP 20.
Complies with: IEC 335-1, ANSI/BHMA A156.19 and UL 325.
Power supply: 120 V AC +10/-15%, 50/60 Hz
Power consumption: max. 75 W
Auxiliary voltage: 24 V DC, max. 400 mA
Internal control fuse: 2 x T 6.3 AH 250 V
Door width: 36-48” (914-1219 mm)
Electro-mechanical locking
device
Selectable: 12V DC, max. 500 mA / 24 V DC,
max. 250 mA
Door weight: 100-200 lb. (45-90 kg)
Door opening angle: Push arm:80° - 110°, with reveal 0 - 11 13/16”
(0 - 300 mm)
Pull arm: 80° - 110°, with reveal 0 - 5 1/8”
(0 - 130 mm)
Opening time (0° - 80°): variable between 3 - 6 seconds
Closing time (90° - 10°): variable between 3 - 6 seconds
Hold open time: 1.5-30 seconds
Ambient temperature: -4 °F to +113 °F (-20 °C to +45 °C)
Relative humidity
(non-condensing)
Max. 85%
2 9/16’’
5 1/8’’
11/2’’ 11/2’’13/8’’
4 5/16’’
5/8’’
ILL-01658

How the SW100 works
8 Issue 2007-10-11 1003680-US-4.0
5 How the SW100 works
The low energy swing door operator SW100 uses a DC motor and a gear-reduction
system to drive an arm system, which opens the door. Closing power is provided by a
motor and a clock spring. An electronic control unit uses a motor encoder and a
microprocessor to control the door’s movement.
5.1 Opening
When an opening signal is received by the control unit, the door is opened at the
operator-adjusted opening speed. Before the door is fully open at back check, it slows
automatically to low speed. The motor stops when the selected door opening angle
has been reached. The open position is held by the motor.
If the door is obstructed while opening, it will either stall or stop which can be
selected with a DIP-switch (SOS).
• When stalling - the door will continue to try to open during the hold open time.
• When stopping - the door will, even if hold open time has not expired, close after
2 seconds.
5.2 Closing
When the hold open time has elapsed, the operator will close the door automatically,
using spring force and motor. The door will slow to low speed at latch check before it
reaches the fully closed position. The door is kept closed by spring power or
extended closing force by the motor.

How the SW100 works
1003680-US-4.0 Issue 2007-10-11 9
5.3 Functions on the basic control unit CU-ESD (see also page 32)
5.3.1 Power failure
During power failure the operator acts as a door closer with controlled closing speed.
5.3.2 Spring force
The operator is delivered with spring pre-tension factory set to 210°. If necessary, the
spring tension can be electronically adjusted with a potentiometer to required closing
force.
5.3.3 Extended closing force/torque (CLTQ)
If the potentiometer CLTQ is set to 0°, the door will close with normal spring power. If
the potentiometer is turned clockwise, the motor will increase the closing force/torque.
5.3.4 Power assist (POAS)
If the potentiometer POAS is set to 0°, the door gives no power assist. If the poten-
tiometer is turned clockwise, the motor will give/increase power assist when the door
is opened manually.
5.3.5 Push and go (PAG)
DIP-switch to select “Push and Go” On or Off. “Push and Go” is available from any
door position.
5.3.6 Overhead presence detector (OPD), frame mounted
When an OPD sensor is mounted on the frame or operator header just above the
swing side of the door, it will–when activated–either keep the door open or closed.
The sensor is not active during opening and closing. Lock-out signal must be con-
nected for proper function.
• a closed door will not open, if the OPD detects activity in the field
• an open door will not close, if the OPD detects activity in the field
• during opening, the door will continue to open, even if the OPD detects activity in
the field
• during closing, the door will continue to close, even if the OPD detects activity in
the field
• the OPD is not active in program mode OFF, manually opened door or during bat-
tery operation (Power Save Mode).

How the SW100 works
10 Issue 2007-10-11 1003680-US-4.0
5.3.7 Mat
Mat safety means that:
• a closed door will not open, if someone steps on the mat
• an open door will not close, if someone steps on the mat
• during opening, the door will continue to open, even if someone steps on the mat
• during closing, the door will continue to close, even if someone steps on the mat
• opening impulses are prevented during closing, if someone steps on the mat
• the mat is not active in program mode OFF, manually opened door or during bat-
tery operation (Power Save Mode).
5.4 Functions on the extension unit EXU-SI (see also page 34)
5.4.1 Kill function
• If kill circuit is closed, the control will ignore all signals and close door(s) at nor-
mal speed.
• When kill is no longer active, operator will resume normal operation.
• If kill function must have manual reset, jumper must be removed and reset button
connected to terminal No. 8 and Ground.
• The lock will lock when kill is active regardless of program selector setting.
• The function of the lock can be changed during Kill (see page 42).
5.4.2 Function of locks
• The control has an available output of DC for external locks
• DIP-switches to select 12 or 24 V DC, locked with or without power
• DIP-switch for lock release and potentiometer for opening delay
• DIP-switch for lock kick if door is not fully closed, to overcome binding in the
locking device during closing
• Input to unlock signal from lock. Potentiometer for opening delay is to be set to
max. As soon as unlock signal is received the door will start to open. The output
signal shall be active low.
5.4.3 Program selector
• Input for OPEN, EXIT and OFF (if no program selector, AUTO is default).
5.4.4 Impulses
• Input for Outer impulse, Key impulse and Open/Close impulse.

How the SW100 works
1003680-US-4.0 Issue 2007-10-11 11
5.4.5 Open / close impulse
The impulse will open the door and the door will stay open until a new impulse is
given. If no impulse is given the door will close after 15 minutes. This can be made
infinite by changing group of parameters (see page 42).
Open/close impulse works only in program selection “On”.
5.5 Functions on the extension unit EXU-SA (see also page 35) – optional
5.5.1 Presence impulse approach, door mounted
The presence impulse is active during fully open and closing. The sensor is mounted
to the approach side of the door. Once the door is closed, the sensor is ignored and
will not be active until the next impulse is received.
Note: When installed as a pair of doors, the presence impulse signal will re-open
both doors. The sensor is not active in program mode OFF, manually opened
door or during battery operation (Power Failure Mode).
5.5.2 Presence detection swingpath, door mounted
When a sensor that is mounted on the swing side of a door detects an object, it will
send a command to the control unit to stall the door. If the control unit has received a
short signal from the sensor and there is still hold open time left on the control unit,
the door will continue on its way open if the object has cleared. The inhibit/blanking
potentiometer can be adjusted so that the sensor will avoid detecting a wall or object
near the full open position. Presence detection has a higher priority than presence
impulse.
Note: When installed as a pair of doors the presence detection signal will stop both
doors, except for double egress doors. The behavior for double egress doors
can be changed (see page 42). The sensor is not active in program mode OFF,
manually opened door or during battery operation.
5.5.3 Monitored safety sensors
Both presence impulse and presence detection can be monitored. If a sensor becomes
defective, the operator will not accept any impulses and will then work as a manual
door closer.
5.5.4 Open door indication
A relay output is used to indicate an opening cycle or a specific position of the door.
The indication position is set by adjusting the inhibit/blanking potentiometer.
5.5.5 Error indication
A potential free contact COM/NO/NC for external error indication (see page 48).

Models
12 Issue 2007-10-11 1003680-US-4.0
6 Models
Two main models of the low energy swing door operator SW100 are available:
• Single operator
• Double operator
The operators are non-handed and not dependent on the hinges. The operators suit
both pushing and pulling arm systems.
6.1 Single operator
The product is delivered complete with back plate, control unit, end plates and cover.
Length including end plates, L = 39.5” (1003 mm).
Pushing arm system shown.
6.2 Double operator (Consult Product Order form for availability)
The product is delivered complete with back plate, control unit, end plates and cover.
Cover length L is optional.
Two operators can be mounted under the same cover to open one door each.
Pushing and pulling arm system shown (double egress).
L
L

Part identification
1003680-US-4.0 Issue 2007-10-11 13
7 Part identification
Item No. P/N Description
1 1003547 Back plate (shorty)
2 1003498 Transmission unit/operator
3 1003532 Control unit CU-ESD
1003554 EXU-SI (Kit to extend the security functions) – optional
1003557 EXU-SA (Kit to extend the safety functions) – optional
4 1700607 Mains contact
5 1003540 Door stop body
6 1003542 Top end plate
7 1003543 Bottom end plate
8 1003546 Main cover (shorty)
9 1003581 Power On/Off switch
1003582 On/Off/Hold open switch – optional
10 1003578 Cable holder (50 pcs)
11 – Knockouts for cable inlet
12 – Belt tension device
13 1003545 Fill cover (output shaft)
14 1004437 Connection box
– 1003583 Sync cable – optional
1
6
6
13
11
8
12 14
10
2
5
9
7
34

Options
14 Issue 2007-10-11 1003680-US-4.0
8Options
8.1 Arm systems
8.1.1 Arm system, PUSH P/N: 1003576
This arm system is delivered with drive arm, telescopic part and door fitting. It is
used if the operator is installed on the wall on the opposite side of the door swing, and
approved for fire door application.
8.1.2 PUSH-arm extensions
Reveal = X Extension
Up to 4-1/8” (0-105 mm) None (standard arm)
4-1/8” to 8-11/16” (105-220 mm) 13-9/16” (345 mm)
8-11/16” to 11-13/16” (220-300 mm) 9-1/16” (230 mm) + Joint part
PUSH
13-9/16” (345 mm) extension
P/N: 21-06-17305
9-1/16” (230 mm) extension
P/N: 21-06-17304
Joint part
P/N: 21-06-17319
X

Options
1003680-US-4.0 Issue 2007-10-11 15
8.1.3 Arm system, PULL P/N: 1003577
This arm system is delivered with drive arm, guide shoe and door fitting.
8.1.4 Reveal spacer, PULL P/N: 173804BK
8.1.5 Drive shaft extension kits
PULL
40 mm (1-9/16")
60 mm
(2-3/8")
40 (1-9/16") 60 (2-3/8")
20 mm
(3/4")
P/N: 21-03-205 P/N: 21-03-206
50 mm
(2")
P/N: 21-03-207
70 mm
(2-3/4")

Options
16 Issue 2007-10-11 1003680-US-4.0
8.2 Push plates
For disable use, mount push plate 31” above floor level.
8.2.1 Push plates
8.2.2 Remote transmitter push plates
8.2.3 Installation box for narrow plates
8.2.4 Remote receiver
P/N: 75-02-101
PRESS
TO OPEN
P/N: 75-02-102
P/N: 75-02-107
PRESS
TO OPEN
P/N: 75-02-108 P/N: 75-02-280
PUSH
TO OPEN
P/N: 75-02-273
PUSH
TO OPEN
P/N: 75-02-272
PUSH
TO
OPEN
P/N: 75-02-269
PUSH
TO
OPEN
P/N: 75-02-270
P/N: 75-21-002
P/N: 75-02-271

Options
1003680-US-4.0 Issue 2007-10-11 17
8.3 Control switches
8.3.1 Power On/Off switch (enclosed with the operator)
8.3.2 On/Off/Hold open switch
Function Program
ON Impulses from activation units connected to XIMP are forwarded into
inner impulse (see page 32).
OFF Impulses from activation units connected to XIMP are not forwarded
into inner impulse. These units cannot open the door.
HOLD The door is held permanently open.
P/N: 1003581
POWER
ON
OFF
White
Brown
P/N: 1003582
FUNCTION
ON
OFF HOLD
White Brown
Green

Options
18 Issue 2007-10-11 1003680-US-4.0
8.4 Sync cable for double doors (synchronizing of 2 operators)
How to cut the jumper for double doors
Settings for double doors
* For “Double egress doors”, these functions must be set separately for Master and
Slave as the arm systems as well as the air pressure may be different.
Note: • Locks on the “Master” and “Slave” doors must be connected to the control
unit (CU) on the corresponding operator.
• Inner and outer impulses can be connected to either “Master” or “Slave” CU
or both.
• The OPD is to be connected to the “Master” CU except for “Double egress”,
where each OPD must be connected to corresponding CU.
• Door leaf mounted sensors must always be connected to corresponding CU.
Function Door design Cut the jumper with color
Opening Closing Astragal Jamming Master side Slave side
Synchronous Synchronous No No No cutting No cutting
Synchronous Asynchronous Yes No Cut black No cutting
Asynchronous Asynchronous Yes Yes No cutting Cut red
Double egress — — Cut black Cut red
Function Settings on the
Master Slave
Common
Program selection X
Opening time X
Closing time X
Hold open time X
Close / Continue to open when the door is obstructed X
PAG On/Off X
Level of Power assist X (X)*
Extended closing force X (X)*
OPD Impulse or Mat Logic Impulse X
Selection of operating mode during operation on battery power X
Individual
Lock/Unlock signal voltage X X
Locked without/with power X X
Lock release Enable/Disable X X
Open Delay Time X X
Lock kick Enable/Disable X X
P/N: 1003583
MASTER SLAVE
Note:
The connection/marking of the sync cable
determines which of the operators is the
master and slave.
Astragal Jamming No jamming

Options
1003680-US-4.0 Issue 2007-10-11 19
8.5 Extension units (installation see page 33)
8.6 Labels
1 2 3 4 5 6 7 8 9 10 11 12 13
1
ON
2345
678
12345
EXU-SI (kit for security functions)
P/N: 1003554
EXU-SA (kit for safety functions)
P/N: 1003557
AUTOMATIC
DOOR
DO NOT
ENTER
AUTOMATIC
DOOR
CAUTION
P/N: 75-20-100
Dual Side “Automatic Door / Do Not Enter” – (Out)
P/N: 75-20-101
Dual Side “Automatic Door / Do Not Enter” – (In)
P/N: 75-20-102
Dual Side “Caution Automatic Door”
P/N: 1001695
Dual Side “Supervision of child”

Pre-installation
20 Issue 2007-10-11 1003680-US-4.0
9 Pre-installation
9.1 General tips/Safety concerns
• For enhanced security and vandalism protection, always mount the operator
access in the interior of a building whenever possible.
• Make sure that the power is off before installing.
• Make sure that the door leaf and the wall are properly reinforced at the installation
points.
• Inspect the door hinges before installation to ensure that they are in good repair.
• Unpack the operator and make sure that all parts are delivered in accordance with
the packing note.
9.2 Door/Operator handing
9.2.1 Operator handing
9.2.2 Door handing (Automatic Door Industry)
Door handing is determined by standing with your back to the hinges. The side to
which the door normally opens (right or left) is the handing of the door. The diagram
below shows a right-handed door.
Push
Left Hand Right Hand
Right Hand Left hand
Pull