Assa Abloy NORTON RIXSON 6021 Series User manual

80-9360-1027-020 Rev 5 01/23
6021/6031 Series
(Push Side) Power Operator
Installation Instructions
Copyright © 2019, 2023, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
1/4-20
#7
#2 and #3
10" or 12"
3/8 Punch
Set (Inch)
Safety Glasses
Ratchet
with 11/16"
socket
(required for
6031 model)
6031 Push Side (Handed) 110° to 180° opening
All components above with 6030-1W main arm and rod
instead of 6020-1W
Tools Needed
6021 Push Side up to 110° opening
Supplied Fasteners
NOTE: Fasteners shown are for this
specific installation. (F
asteners for other
installations are included in package) 2X
Union Spacer
#6-32 x 1/4"
2X
Union Door
#4-40 x 3/8" 2X
Backplate
1/4-20 x 1"
6X
Backplate
1/4-20 x 5/
8"
OR
8X
Operator LAP
1/4-20 x 1/2"
1X
Arm
1/4-20 x 1/2"
2X
Adjusting Tube
& Shoe
1/4-20 x 2"
13X
P
ower Module Sub-assembly
Conduit Assembly
End Caps
Union Assembly
#8-32 x 5/16"
8X
Backplate
#14 x 1-1/2"
Union
Assembly
(6001U)
Union Spacer
(6001US)
Cover
(6001COV)
Adjusting Tube
and Shoe
(6620-12)
End Cap - RH
(6001ENRH)
Closer Assembly
(7500LAP)
Operator LAP
(6021LAP)
Conduit Assembly
(6001CON)
Backplate (6001BP)
Power Module Sub-assembly
(6001PM) Power Supply
(6000SUP)
Motor
(not field replaceable)
Main Arm and Rod
(6020-1W)
Inverter
(6000IN)
End Cap - LH
(6001ENLH)
Main Arm and Rod
(6030-1W)
This product can expose you to lead which is known to
the state of California to cause cancer and birth defects or
other reproductive harm. For more information go to
www.P65warnings.ca.gov.
WARNING
Pour la version francaise voir NortonRixson.com.
READ AND FOLLOW ALL INSTRUCTIONS.
SAVE THESE INSTRUCTIONS.
Approved 2023-01-24

80-9360-1027-020 Rev 5 01/23
Copyright © 2019, 2023, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
2
6021/6031 Series (Push Side) Power Operator
Certifications and Standards
yETL Certified: Operator conforms to ANSI/UL standard 325 for automatic closing doors and UL10C Positive Pressure
Fire Test for Door Assemblies.
yANSI A156.19: These products are designed to conform to this specification “for power assist and low energy power
operated doors.” These products are designed to exceed all the requirements for “Low Energy Power Operated Door”.
yAmericans with Disabilities Act (A.D.A.): These door operators can be installed and adjusted to conform with A.D.A.
regulations.
yANSI A117.1: These door controls permit door assemblies to conform to the requirements of this specification “for
buildings and facilities - providing accessibility and usability for physically handicap people”.
Product Safety Warnings
WARNING: To reduce risk of injury to person, use this operator only with Pedestrian Swing doors. FOR INDOOR USE ONLY
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Install only on a properly operating and balanced door.
A door that is operating improperly could cause severe
injury. Have qualified service personnel make repairs to
any hardware before installing the operator.
3. Remove, or make inoperative, all locks (unless
mechanically and/or electrically interlocked to the power
unit) that are connected to the door before installing the
operator.
4. Do not connect the door operator to the source power
until instructed to do so.
5. Never let children operate or play with door controls.
Keep remote control (when provided) away from
children.
6. Personnel should keep away from a moving door in
motion.
7. Test door’s features at least once a month. After
adjusting either force or limit of travel, retest door
operator’s features. Failure to adjust operator
properly may cause severe injury or death.
8. KEEP DOOR PROPERLY OPERATING. An improperly
operating door could cause severe injury or death.
9. SAVE THESE INSTRUCTIONS.
Contents
Certifications and Standards.................................................................. 2
Product Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General Information .......................................................................... 3
Before You Begin .............................................................................4
Technical Data ................................................................................4
Prepare Frame and Door ..................................................................... 5
Prepare Frame and Door ..................................................................... 6
Install Operator ............................................................................... 7
Install Adjusting Tube and Shoe and Main Arm...............................................10
Adjustments ..................................................................................11
Power Operator ...............................................................................12
Finalize Installation ...........................................................................13
General Electrical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Wiring Options................................................................................14
Basic Wiring Diagrams Using Factory Pre-Wired Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6021/6031 Template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Approved 2023-01-24

80-9360-1027-020 Rev 5 01/23
Copyright © 2019, 2023, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
3
6021/6031 Series (Push Side) Power Operator
Operation:
Your Low Energy Operator can be configured in three variations to meet the standards:
1. Push plates, Wave-to-open switches, etc. are available to activate the operator.
2. Push & Go can be enabled. In this mode, your door is pushed (or pulled) slowly 15° manually, and then
automatically opens to full open position.
3. Door can be used as a manual door. The door will work and act like a standard door closer, with or without
power, when pushed or pulled open manually. If Push & Go is enabled and door is opened quickly, door will
function as a manual door (energy save feature). Push plates are still active.
If desired, overhead presence devices can be provided for an extra level of protection. Consult local authority having
jurisdiction. These are not required by current ANSI/BHMA A156.19 standards.
Opening:
When an opening signal is received by the control unit, the door opens to the fully open position. The open position
is held by the motor and is adjustable from 0 to 30 seconds. If the door is obstructed while opening, the door will
stop; the operator will sense obstruction (obstruction time is adjustable from 0 to 5 seconds) and the door will close.
NOTE: Door must be visible by person operating activation switch(es). Auxiliary door stop (by others) required.
Closing:
When the hold open time has elapsed, the door closer will close the door automatically. The door will slow to low
speed at latch before it reaches the fully closed position. The door is kept closed by spring force of the closer. If the
door is obstructed while closing, the door will stop against the obstruction; the operator will sense obstruction
and reopen to fully open position after obstruction time has been reached. Once the hold open time has elapsed a
second time, the door closer will close the door automatically. If the door is obstructed during this second closing
cycle, the door will stop and rest against the obstruction using only the force of the closer spring. To reset, allow door
to fully close and re-activate push plates to test operation.
Infinite Hold Open:
An optional feature to be used if door is desired to be held open for more than 30 seconds.
Set selector mode switch on underside of union assembly to hold open. Door will immediately begin to open to
the fully open position. Once door is fully open, brake on end of motor energizes holding door in open position. To
release from hold open, if door is set up for executive operation, door can be closed with activation device (see Hard
Wired Executive Function Wiring on page 18 or Radio Frequency Executive Function Wiring on page 20). A
pull on the door will also allow the unit to be taken out of hold open. Once door has closed, the door will reopen to
fully open position unless activation device is pressed or selector mode switch is changed from hold open position.
NOTE: Door must be visible by person operating activation switch(es). Auxiliary door stop (by others) required.
WARNING: Make sure (120V, 60Hz) input power
is turned OFF at facility’s main circuit breaker
before proceeding with installation
General Information
Approved 2023-01-24

80-9360-1027-020 Rev 5 01/23
Copyright © 2019, 2023, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
4
6021/6031 Series (Push Side) Power Operator
Technical Data
Input power: 120VAC, 60Hz NOTES:
yPermanent wiring is to be implemented as
required by local codes.
yActivation devices: push plates, access control,
mats, touchless wall switches, etc.
yMaximum wire size is:
‒ 12AWG at terminals LINE and NEUTRAL
(120VAC; 60Hz) on Power Input Terminal
mounted on inside of end cap.
‒ 14AWG at all other terminals
yRate of operation shall not exceed 300 cycles of
opening and closing per hour.
Power
consumption:
.9 amps
Circuit breaker: 3 amps
Power supply: 24 V DC, max. 2.2 amp.
Door width: 36" - 48" (91-122 cm)
Door weight: 100-250 lb. (43-113 kg)
Door opening
angle:
6021: up to 110°; 6031: 110° to 180°
Hold open time: 0-30 seconds (A.D.A. 5 seconds min.)
Indefinite for optional Infinite Hold Open
Before You Begin
yAll dimensions are given in inches.
DO NOT scale drawings.
yThickness recommended for
reinforcements in hollow metal doors
and frames is charted.
yThis template information based upon
use of 5" maximum width butt hinges.
yMaximum frame reveal is 6-7/8" for both
6021 and 6031 units.
yBefore beginning the installation,
verify that the door frame is properly
reinforced and is well anchored in the
wall. Frame header must be straight -
without warp or bow.
yUnreinforced hollow metal frames and
aluminum frames should be prepared
and fitted with 1/4-20 blind rivet nuts,
furnished by others.
yConcealed electrical conduit and
concealed switch or sensor wires
should be pulled to the frame before
proceeding.
1/8"
(3)
Door
Frame
Hollow Metal Door Frame Reinforcing
Frame Material Reinforcing
Recommended Min. Required
12 Ga.
.105
(2.66)
12 Ga.
.105
(2.66)
18 Ga.
.048
(1.21)
14 Ga.
.075
(1.90)
10 Ga.
.134
(3.41)
12 Ga.
.105
(2.66)
16 Ga.
.060
(1.52)
10 Ga.
.134
(3.41)
12 Ga.
.105
(2.66)
18 Ga.
.048
(1.21)
8 Ga.
.164
(4.18)
10 Ga.
.134
(3.41)
Fasteners for Frame:
y1/4-20 Machine screws for
hollow metal and aluminum.
y#14 x 2-3/4" (70mm) long
sheet metal screws for wood. Templating based on 1/8" gap
between door and frame.
Mounting Hardware Door or Frame Drill
Backplate:
14 x 1-1/2 Oval Head Self Drilling Screw Wood 3/16" (4.76mm)
Backplate:
1/4-20 x 1 Flat Head Mach. Screw
Metal Drill #7 (.201 dia. or 5.10mm)
Tap 1/4-20
Backplate:
1/4-20 x 5/8 Flat Head Mach. Screw
Adjusting Tube and Shoe:
Sex Nut and Bolt (SNB)
(optional)
Hollow Metal 9/32" (7.00mm) thru
3/8" (9.50mm) door face opposite to closer
Aluminum or Wood 3/8" (9.50mm) thru
Approved 2023-01-24

80-9360-1027-020 Rev 5 01/23
Copyright © 2019, 2023, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
5
6021/6031 Series (Push Side) Power Operator
Prepare Frame and Door
Become familiar with operator components and fasteners. It is recommended that components remain in box until
installed. Verify there is minimum ceiling clearance for operator installation before proceeding. (Figure 1)
A. Prepare frame.
1. Determine if push or pull and if left hand or
right hand installation. (Figure 2)
NOTE: These instructions are for PUSH
only. See 80-9360-1026-020 instructions for
6011/6051 or 80-9360-1028-020 instructions
for 6061/6071 Push installation.
2. Frame header MUST be flat / without twists.
Backplate can be used as reference.
NOTE: If frame is not flat or is twisted, an
additional steel back plate or shimming is
required. Failure to mount unit properly can
result in improper function of operator or
inability to snap on cover.
3. Using template on page 26, prepare
mounting holes for screws. (Figure 3)
a. Mark 5-5/8" from centerline of hinge
toward latch edge of door and 5/16" up
from underside of frame rabbet.
b. Mark 30-5/8" from centerline of hinge
toward latch edge of door and 5/16" up
from underside of frame rabbet.
c. Drill/tap two (2) 1/4-20 holes for steel
frame or two (2) #14 holes for wood frame
at marked locations.
4. Prepare holes for concealed mounted
conduit (if applicable).
a. Mark frame 33-7/8" from centerline of
hinge toward latch edge of door and 11/16"
up from underside of frame rabbet.
b. Mark frame 1-1/4" from previous mark
toward latch edge of door and 11/16" up
from underside of frame rabbet.
c. Drill two (2) 7/8" diameter holes in frame
at marked locations.
5. Using supplied backplate screw pack, insert
screws into prepared mounting holes.
For Metal Frame: Use two (2) 1/4-20 x 1" flat
head machine screws.
For Wood Frame: Use two (2) #14 x 1-1/2” oval
head self-drilling screws.
NOTE: Do not tighten mounting screws at
this time. Leave 5/16" minimum (thickness of
backplate) between frame face and back of
screw head.
OR
Pull Side
Push Side
Right Hand
PUSH
Left Hand
PUSH
Figure 2
Figure 1
Left Hand Shown
Figure 3
33-7/8
(860) 30-5/8
(778)
1-1/4
(32)
5-5/8
(143)
5/16
(8)
11/16
(17) 7/8
(23)
1/4-20 Machine Screws
or #14 Wood Screws
(2 Places)
For Concealed
Wired Units Only
(2 Places)
Hinge or Pivot
Frame
Stop/
Soffit
Frame
Rabbet
Approved 2023-01-24

80-9360-1027-020 Rev 5 01/23
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or in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
6
6021/6031 Series (Push Side) Power Operator
B. Mount Backplate.
1. Slide backplate over mounting screws.
(Figure 4)
NOTE: Backplate conduit slots are ALWAYS
toward latch edge of frame for proper
orientation.
2. Use level in backplate to align and tighten
mounting screws.
3. Using countersunk holes in backplate
as a template, drill/tap remaining six (6)
mounting holes: 1/4-20 for steel frame or #14
for wood frame. (Figure 5)
Remaining Mounting Holes
C. Prepare door for Adjusting Tube and Shoe.
1. Using template on page 26, locate and
prepare adjusting tube and shoe holes in
door. (Figure 6)
2. Drill 3/8" (9.5mm) through (2 places) for sex
bolts.
Conduit Slot
Built-in Level
Prepare Frame and Door
Figure 4
Figure 5
Left Hand Shown
Figure 6
ADimension Operator Model
13-1/8" (333mm) 6021
10-3/8" (264mm) 6031
C
LHinge or Pivot
Frame
Rabbet
Frame
Stop/Soffit
A
3/8 Dia.
Sex Nuts
(2 Places)
1-11/16
(43)
1-7/16
(36.5)
Approved 2023-01-24

80-9360-1027-020 Rev 5 01/23
Copyright © 2019, 2023, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
7
6021/6031 Series (Push Side) Power Operator
Install Operator
A. Secure Backplate.
1. Secure backplate to frame using six (6):
1/4-20 x 5/8" machine screws or
1/4 x 1-1/2" self-drilling screws. (Figure 7)
NOTE: It is important to properly secure
top edge of backplate. Use of blocking
(supplied by others) or shims (provided) to
fill gap between backplate and wall above
header is HIGHLY recommended. Material
must comply with local codes. Failure to
properly secure top of backplate could result
in operator being allowed to ‘rock’ during
operation. This could result in damage to
operator and diminish operator function.
(Figure 7)
B. Install End Caps.
1. Secure end caps to each end of backplate
using four (4) (two each) #8-32 x 5/16" Phillips
pan head screws. (Figure 8)
NOTE: Orient end caps so that text on labels
is legible when observed from ground.
OR
Figure 7
Figure 8
Blocking
Approved 2023-01-24

80-9360-1027-020 Rev 5 01/23
Copyright © 2019, 2023, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
8
6021/6031 Series (Push Side) Power Operator
C. Install Operator LAP.
NOTE: Backplate is printed with text to assist
installation.
1. With backplate mounted to frame, use text to
locate holes along bottom of backplate that
correspond to your specific closer installation.
(Figure 9)
2. Insert two (2) 1/4-20 x 1/2" Phillips pan head
screws into appropriate engraved locations
leaving a 5/16" minimum gap between backplate
and underside of screw head.
3. Orienting LAP so spring tube of closer is pointed
toward hinge edge of frame, slide LAP over two
(2) screws and tighten. (Figure 10)
4. Using six (6) 1/4-20 x 1/2" Phillips head screws,
secure LAP to backplate. (Figure 11)
NOTES:
‒ Holes in LAP align with threaded holes in
backplate.
‒ Screws to be torqued to 80 in-lb minimum.
6060/6070 @ 85DEG
6060/6070 @90DEG
6060/6070 @ 95DEG
6060/6070 @ 100DEG
6020 & 6060/6070 @ 105DEG
6060/6070 @ 110DEG
6010/6050 & 6030
Operator LAP
Mounting Screws
D. Install Conduit Assembly and wire to building.
1. Orient conduit assembly so two (2) conduit holes
are at bottom and text on wire input label is
legible. (Figure 12)
2. Secure assembly to backplate using four (4)
#8-32 x 5/16" Phillips head screws.
(Figure 12)
WARNING: BUILDING POWER MUST BE
OFF BEFORE PROCEEDING!
3. Secure conduits to conduit assembly (surface or
concealed conduit). (Figure 13)
4. Wire building 120VAC to conduit assembly –
LINE, NEUTRAL, and GROUND. (See General
Electrical Information on page 13.)
5. Wire 24VDC for accessories to conduit assembly
24VDC + / – as required. (See General Electrical
Information on page 13.)
WARNING: DO NOT TURN ON BUILDING
POWER UNTIL DIRECTED TO DO SO! RISK
OF INJURY OR DEATH!
Figure 9
Remaining LAP Mounting Screws
Figure 10
Figure 11
Figure 12
Figure 13
Conduit Assembly
Mounting Screws
Conduit Holes Wire Input
Label
Approved 2023-01-24

80-9360-1027-020 Rev 5 01/23
Copyright © 2019, 2023, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
9
6021/6031 Series (Push Side) Power Operator
F. Connect Operator LAP and Power Module Sub-assembly.
1. Attach 10-pin black connectors between
operator LAP and power module sub-
assembly. (Figure 16)
2. Attach 3-pin white connectors between
operator LAP and power module sub-
assembly. (Figure 16)
NOTE: Connectors are keyed and only attach
one way.
G. Install Union Assembly and Union Spacer.
1. Orient union assembly so access door
covering selector mode switch faces
floor. (Figure 17)
2. Snap union spacer onto union assembly
opposite end cap and secure with two
(2) #6-32 x 1/4" Phillips pan head screws.
(Figure 18)
3. Secure union assembly to backplate
using two (2) #8-32 x 5/16" Phillips pan
head screws. (Figure 18)
4. Connect 4-pin black square connector
from power module sub-assembly
to 4-pin black connector from union
assembly. (Figure 18)
NOTE: Connectors are keyed and only
assembly one way.
E. Install Power Module Sub-assembly.
Power module wiring may loosen during
shipping. Gently tug each wire on the connector.
If a wire is loose, push the connector tab and
reinsert wire. Release tab and verify wire is
secure. (Figure 14)
1. Using three (3) #8-32 x 5/16" Phillips screws,
secure power module sub-assembly to
backplate at location marked on backplate.
NOTE: Orient assembly so LCD screen on
inverter is toward closer assembly.
(Figure 15)
2. Attach 4-pin white rectangular connectors
between power module sub-assembly and
conduit assembly. (Figure 15)
NOTE: Connectors are keyed and only attach
one way.
Figure 15
Figure 17
Selector
Mode
Switch
Figure 16
Push tab to open
wire channel.
Figure 14
Figure 18
Push tab to open
wire channel.
Approved 2023-01-24

80-9360-1027-020 Rev 5 01/23
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or in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
10
6021/6031 Series (Push Side) Power Operator
Pinion Flat
Arm Marking
Figure 22
B. Install Main Arm.
1. With door open, slide main arm rod into
adjusting tube. (Figure 21)
2. Place square of main arm onto closer pinion.
(Figure 21)
NOTE: Pinion flat should be aligned as
shown. (Figure 22)
3. Attach main arm to pinion with screw then
tighten with 7/16" wrench. (Figure 21)
4. With door closed, rotate main arm
away from hinge until adjusting tube is
perpendicular (90 degrees) with door.
(Figure 23)
5. While holding arm in position, secure rod to
adjusting tube with forearm screw.
(Figure 24)
A. Mount Adjusting Tube and Shoe to door.
1. Using previously prepared holes in door,
install two (2) 1/4-20 x 1-5/8" screws through
shoe and into sex bolts. (Figure 19)
NOTE: Orient shoe with short side of shoe
toward hinge. (Figure 20)
Install Adjusting Tube and Shoe and Main Arm
Figure 19
Figure 20
Figure 21
Figure 24
Figure 23 View from ceiling looking downward
View from ceiling looking downward
Short Side
of Shoe
Hinge
Approved 2023-01-24

80-9360-1027-020 Rev 5 01/23
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11
6021/6031 Series (Push Side) Power Operator
or
Weaker
Stronger
–
+
B. Adjust spring force.
NOTES:
yThe amount of effort to manually open or close a door is called
force and is controlled by the operator’s closer spring.
yMake necessary mechanical adjustments described in “A” above.
yA closer set to ADA required 5 lbs opening force may not be
strong enough to close door due to latching hardware, air
pressure, or frame issues.
6021 Series: Using an adjustable wrench or a ratchet with an 11/16”
socket, turn the nut in end of closer body tube clockwise to increase
or counterclockwise to decrease force until desired setting is
reached. (Figure 26)
6031 Series: To adjust the spring force, access the Spring Force
Adjustment Nut through the End Cap Access Door.
1. Remove small torx head screw from end cap.
2. Slide the End Cap Access door, exposing the spring
adjustment nut.
3. Using a ratchet with an 11/16” socket, turn the nut in end of closer
body tube clockwise to increase or counterclockwise to decrease
force until the desired setting is reached. (Figure 27)
4. Once the desired force has been set:
‒ Remove the ratchet.
‒ Slide the end cap access door closed.
‒ Replace the end cap screw.
Adjustments
A. Adjust mechanical closer features.
NOTE:
yMake necessary mechanical adjustments
so unit functions as a standard surface
mounted door closer before adjusting spring
force, applying power, adding accessories
or making electrical/programming
adjustments.
yValve location S/D is not adjustable.
Do not remove valves from closer.
Hydraulic oil will escape.
1. Closing Speed Controls (Figure 25)
yValve “S” controls Sweep Range from
full open to 10°.
yValve “L” controls Latch Range from
10° to closed.
2. Opening Cycle (Figure 25)
yValve “B” controls strength of cushioning
in Backcheck Range.
NOTE: NEVER close Backcheck valve
completely – it is not to provide a positive
stop.
yValve “P” adjusts angle that backcheck
is felt in open cycle. Factory preset is
typically acceptable.
10° 10°
“B”
Back check
“P”
Back check
Position
“S”
Sweep
“L”
Latch
Stronger
Weaker
Slower
Faster
Slower
Faster
1/8"
Hex
Key
1/8"
Hex
Key
1/8"
Hex
Key
1/8"
Hex
Key
0°
90°
75°
75°
Figure 25 View from ceiling looking downward
End Cap
Access Door
Spring Force
Adjustment Nut
Figure 26
Spring Force
Adjustment Nut
View from ceiling looking downward
Figure 27
Approved 2023-01-24

80-9360-1027-020 Rev 5 01/23
Copyright © 2019, 2023, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
12
6021/6031 Series (Push Side) Power Operator
You’ve now installed the 6021 or 6031 PUSH SIDE Low Energy Operator.
Continue with Electrical Instructions to customize the installation.
Power Operator
1. Open door on union assembly and place selector
mode switch in ‘OFF’ position. (Figure 28)
2. Turn On/Off switch to ‘OFF’ position on conduit
assembly. (Figure 29)
3. Turn on building power.
4. Turn On/Off switch to ‘ON’ position on conduit
assembly. See Controller Interface Description on
page 15 for controller adjustment options.
yTo scroll through menu items, push up or down on
joystick. (Figure 29)
yTo change setting of a menu item, when cursor is
on that item, push joystick right to increase or left
to decrease value.
NOTE: Values will auto-save 3 seconds after
adjustments.
5. Set ‘HOME’ procedure for door.
yWith door closed and union assembly selector
mode switch in “OFF” position, use joystick to
scroll down menu on LCD screen to “Home”.
yPush in on joystick to activate menu feature.
Display changes to “Set Close Limit”.
yPush in on joystick again, while door is still closed,
to set Home or closed position (Figure 30). Display
changes to “Set Open Limit”.
yOpen door to desired open position (Figure 30)
and push in on joystick again. Display changes to
“Closing to Home”.
yAllow door to fully close again (Figure 30). Display
changes to “Home”.
NOTE: Values will auto-save.
6. Make necessary adjustments to inverter and add
required accessories.
7. Place selector mode switch of union assembly in
‘ON’ position for activation by push plate, RF button,
or other activation devices. Place switch in ‘H/O’ for
continuous hold open. (Figure 28) Secure union
assembly door with #4 Phillips screw when finished.
Figure 28
Union Assembly and Spacer not shown
Figure 29
Selector
Mode
Switch
Figure 30
Approved 2023-01-24

80-9360-1027-020 Rev 5 01/23
Copyright © 2019, 2023, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
13
6021/6031 Series (Push Side) Power Operator
1. Align cut-outs in cover to pinion shafts.
(Figure 31)
2. Slide cover onto unit using end cap and
union spacer as guides.
NOTE: Verify all wiring and sheet metal
guards are inside cover.
3. Snap cover securely to backplate. Pull on
cover to verify it is secure.
NOTE: If cover will not securely snap onto
backplate, verify backplate is not warped or
twisted. Additional support or shimming may
be required. See Sections A & B under Prepare
Frame and Door.
WARNING: Make sure no wiring is loose or can be
caught by cover when it is snapped into place.
Figure 31
General Electrical Information
yPower inputs at power input connection and
power output contacts must be made with
copper wire only.
yMaximum wire size:
12 AWG at power input connection
14 AWG at all other terminals.
yPower input at terminals LINE and NEUTRAL
must be 120VAC at 60 Hz (+10%, -15%).
yMaximum current draw from auxiliary
devices is 1.3 amps.
yAll wiring and connections use standard
wiring practice conforming with local wiring
codes.
yLabeled fire or smoke barrier door
assemblies require 120VAC 60Hz power
input be supplied through normally closed
alarm contacts of the alarm system / alarm
panel.
Pinion Shaft Cut-out
Auxiliary Dry Contacts
Circuit
BreakerPower On/Off
Switch
Power Output
Contacts
Power Input
and Basic Aux
Connection
Finalize Installation
A. Attach Cover to finalize installation
Approved 2023-01-24

80-9360-1027-020 Rev 5 01/23
Copyright © 2019, 2023, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
14
6021/6031 Series (Push Side) Power Operator
Controller Error Codes
Error Code Description
Short Circuit A short was sensed on the motor outputs
Temperature Trip Power module reached 200°F or greater (too much load in too hot ambient condition)
Over Voltage Line Voltage has reached 145VAC or greater
Under Voltage Line Voltage has dropped below 80VAC
Aux 1 Stuck Activation device connected to Aux 1 is sending constant signal
Aux 2 Stuck Activation device connected to Aux 2 is sending constant signal
Aux 3 Stuck Activation device connected to Aux 3 is sending constant signal
Comm Error No communication between top and bottom controller boards. Boards not functioning properly
Presence Detect Device connected to Presence Detect and was activated
Drive Disabled Selector mode switch on end cap closest to latch is in “OFF” position
To connect wiring:
For Incoming 120VAC and 24VDC for accessories
1. For 20 - 10 AWG wire
2. Strip end of wire 1/4 inch
3. Insert wire into appropriate position as shown and
use flat head screw driver to secure
For Low Voltage / Dry Contacts on Inverter
1. For 24 - 16AWG wire
2. Strip end of wire 3/8 inch
3. Use flat head screw driver to push down on white
button above desired location, insert wire, release
button. Pull on wire to confirm installed properly.
Incoming wiring
(Supplied by others)
Wiring Options
Factory Pre-Wiring of Connections and Incoming Wiring
Approved 2023-01-24

80-9360-1027-020 Rev 5 01/23
Copyright © 2019, 2023, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
15
6021/6031 Series (Push Side) Power Operator
Controller Interface Description
Screen 1 Adjustments Default Description
Mount: Push or Pull Push Side of opening operator is mounted on
Hold Open: 0 - 30 sec in 1 sec increments 4s Amount of time door will stay in full open position after an activation
Open Delay
(previously Start
Delay):
0 - 10 sec in 1 sec increments 0s Time before operator begins to open door. This is to allow accessories
time to function and not hinder the opening of the door.
Latch Rtrct: OFF, 3 - 45 sec in 5 sec
increments OFF Amount of time power is supplied to a latch retraction device.
Home: see Setting Open Position — Used to set the Home position and the Fully Open position of the door.
Vestibule: OFF, 5 - 30 sec in 5 sec
increments OFF Amount of delay for opening 2nd vestibule door
Push: OFF or Push & Go OFF Turn on or off Push & Go feature. If On, a slight push or pull of the door
starts it automatically opening.
Open Speed: 0 - 100% in 1% increments 120 How fast the door opens to the full open position.
Close Speed: 0 - 100% in 1% increments 80
How fast the motor returns to the home position. As Latch and Sweep
on the closer are adjusted, adjustments may be needed for Close Speed
to assure closer is not trying to backdrive the motor.
Errors: not adjustable — Error code seen by controller. See Controller Error Codes on page 14.
Screen 2 Adjustments Default Description
Door Feedback: not adjustable — General feedback. Includes Door State, Door Position, Motor Position,
Open Limit, Close Limit.
Drive Feedback: not adjustable — General feedback. Includes Bus Voltage, Bus Current, Frequency.
Usage: not adjustable — General feedback. Includes Open Time, Close Time, Days, Cycles,
Firmware Rev.
Single: — Single Reserved for future use
MastStopOffset: — 180 Reserved for future use
PDET Option: On, Off Off On or Off for 585 Presence Detector
DT:
Standard, SS1:Stall,
SS1:Return Open,
SS1:Stall /Open
Stnd
Standard is Door Toggle. SS1 is for use of a Closing side door presence
detector. SS1:Stall - door stalls when obstruction is detected; SS1:Return
Open - door reopens when obstruction is detected; SS1:Stall/Open
- door stalls when obstruction is detected and then reopens when
obstruction is removed.
A2:
Standard, SS2:Stall,
SS2:Return Home,
SS2:Stall/Home
Stnd
Standard is Activation mode - just like A1 activation. SS2 is for use of
an Opening side door presence detector. SS2:Stall - door stalls when
obstruction is detected; SS2:Return Home - door closes to home when
obstruction is detected; SS2:Stall/Home - door stalls when obstruction is
detected and then returns home when obstruction is removed.
Rly2: Alarm, Activation,
On Opened, On Closed Alarm
How Relay 2 is used: Alarm - used with above Alarm Delay; Activation
- acts as an additional NO/NC contact; On Opened - relay trips (closed
contacts) when door is in opened position; On Closed - relay trips
(closed contacts) when door reaches the fully closed position.
Alarm Delay: OFF, 30 sec, 60 sec OFF Used only for alarm accessories
Slow Speed: 0 - 100% in 1% increments 55 Speed up or slow down door during last few degrees of opening.
Hold Speed: 0 - 100% in 1% increments 55 Increase or decrease hold open force (when in “ON” position only, not
“H/O”) to compensate for spring force, wind conditions, etc.
Obst Delay: 0 - 5 sec in 1 sec increments 3s
Obstruction Delay: the amount of time the operator will push against
an obstruction before closing if during an opening cycle or reopening
and trying to close again if during a clocking cycle.
Approved 2023-01-24

80-9360-1027-020 Rev 5 01/23
Copyright © 2019, 2023, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
16
6021/6031 Series (Push Side) Power Operator
Basic Wiring Diagrams Using Factory Pre-Wired Connection
yDoors are normally closed.
yActivating either switch will open both
doors. Door will close after hold open time
delay has expired.
yDoors are normally closed and latched.
yActivating switch will unlock electric strike
and door will automatically open. Door will
close after hold open time delay has expired.
yDoor will remain locked during power failure.
Wall Switch, Card
Reader, Key Switch, etc.
(Normally Open
Momentary dry contacts)
24VDC
Electric Strike
(Fail Secure)
Wall Switch, Card
Reader, Key Switch, etc.
(Normally Open
Momentary dry contacts)
Wall Switch, Card
Reader, Key Switch, etc.
(Normally Open
Momentary dry contacts)
Fail Secure Electric Strike 24VDC Wiring
Standard Function with Switches
Approved 2023-01-24

80-9360-1027-020 Rev 5 01/23
Copyright © 2019, 2023, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
17
6021/6031 Series (Push Side) Power Operator
Fail Safe Electric Strike or Electromagnetic Lock 24VDC Wiring
Change Factory Pre-Wiring to Illustration Below (move NO to NC)
24VDC Electric Exit Device Wiring
Factory Pre-Wiring in Illustration is for this functionality
yDoors are normally closed and latched.
yActivating switch will energize exit device
and door will automatically open. Exit device
will stay energized based on Latch Rtrct
setting. Door will close after hold open time
delay has expired.
yCurrent draw at Power Outputs not to
exceed 1.3 amps.
yDoors are normally closed and latched.
yActivating switch will unlock electric strike
or mag lock and door will automatically
open. Door will close after hold open time
delay has expired.
yDoor will remain unlocked during power
failure.
yCurrent draw at Power Outputs not to
exceed 1.3 amps.
Wall Switch, Card
Reader, Key Switch, etc.
(Normally Open
Momentary dry contacts)
24VDC Electric
Exit Device
Wall Switch, Card
Reader, Key Switch, etc.
(Normally Open
Momentary dry contacts)
24VDC
Electromagnetic
Lock (Fail Safe)
24VDC
Electric Strike
(Fail Safe)
24VDC Output
Approved 2023-01-24

80-9360-1027-020 Rev 5 01/23
Copyright © 2019, 2023, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
18
6021/6031 Series (Push Side) Power Operator
Electric Dogging Exit Device Wiring
Change Factory Pre-Wiring to Illustration Below (move NO to +24)
Hard Wired Executive Function Wiring
Factory Pre-Wiring Not Required to Change
yDoors are normally closed and latched.
yTurning key switch ON will apply power to
exit device.
yFirst depression on device touchpad
will electrically dog device for push/pull
operation.
yDoor will now open automatically when wall
switch is depressed.
yDevice will re-latch during a power failure or
when key switch is turned off.
yExit device allows egress at all times. Exit
device allows egress during power failures.
yCurrent draw at Power Outputs not to
exceed 1.3 amps.
yDoors are normally closed.
yActivating switch will open door.
yDoor will remain in indefinite hold open until
activating switch is activated a second time
causing door to close.
Wall Switch, Card
Reader, Key Switch, etc.
(Normally Open
Momentary dry contacts)
Activation
Wall Switch, Card
Reader, Key Switch, etc.
(Normally Open
Momentary dry contacts)
ON/OFF
Key switch
24VDC Electric Dogging Exit
Device w/ Touch Bar Monitoring
(Yale and Corbin Russwin shown)
24VDC Output
Activation
Touch Bar Monitor Switch
Approved 2023-01-24

80-9360-1027-020 Rev 5 01/23
Copyright © 2019, 2023, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
19
6021/6031 Series (Push Side) Power Operator
Electric Latch Retraction Exit Device Wiring
Change Factory Pre-Wiring to Illustration Below (move GND to COM)
Electric Latch Retraction Exit Device Wiring for Smoke Ventilation -
Blow Open Function
Change Factory Pre-Wiring to Illustration Below (move GND to COM)
yDoors are normally closed and latched.
yActivating switch will retract exit device latch
bolt and operator will open door.
yDoor will close after hold open time delay
has elapsed.
yExit device allows egress at all times. Exit
device allows egress during power failure.
yContact Tech Support for other devices or
manufacturer’s instructions.
Wall Switch, Card
Reader, Key Switch, etc.
(Normally Open
Momentary dry contacts)
Latch Retraction
Exit Device
Yale and Corbin
Russwin shown
24VDC Output Activation
Controller -
782 (Yale)
782
15
16 7 8
120 VAC
Latch Retraction
Exit Device
Yale and Corbin
Russwin shown
24VDC Output
Activation
120 VAC
Fire Alarm System
(Dry Contacts Only)
782 Controller (Yale)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
NOTE: This application must be approved by
local authority having jurisdiction (AHJ).
yDoors are normally closed and latched.
yFire Alarm activation will retract exit device
latch bolt and door operator will open door.
yDoor will remain open until the Fire Alarm
System has been reset.
yDoor Operator’s main power input must be
wired into building’s back-up power system.
yExit device allows egress at all times. Exit
device allows egress during power failure.
Approved 2023-01-24

80-9360-1027-020 Rev 5 01/23
Copyright © 2019, 2023, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
20
6021/6031 Series (Push Side) Power Operator
Radio Frequency Standard Function Wiring
If Installing in the Field, change Factory Pre-Wiring to Illustration Below (move NO to +24)
Radio Frequency Executive Function Wiring
If Installing in the Field, change Factory Pre-Wiring to Illustration Below (move NO to +24)
yDoors are normally closed and latched.
yActivating wireless switch or hand held
wireless transmitter will open door.
yDoor will remain in indefinite hold open until
wireless switch or hand held transmitter
is activated a second time causing door to
close.
yCurrent draw at Power Outputs
not to exceed 1.3 amps.
yDoors are normally closed.
yActivating wireless switch or hand held
wireless transmitter will open door.
yDoor will close after hold open time delay
has elapsed.
yCurrent draw at Power Outputs not to
exceed 1.3 amps.
If installing RF in the
field, attach receiver
to bracket as shown
with Velcro strips
supplied.
24VDC Output
Activation
Optional second
Low Energy
Power Operator
If installing RF in the
field, attach receiver
to bracket as shown
with Velcro strips
supplied.
24VDC Output
Activation
Optional second
Low Energy
Power Operator
Approved 2023-01-24