Aston Global ATC-T6 User manual

Model：ATC-T6
Semi-automatic Integration Tyre Changer
National Invention Patent ZL 2016 1 0802417.9
Product installation, operation
and maintenance manual
Success begins from here
●Please confirm the integrity of the product before installing and debugging, to
ensure that the product has not been changed.
●The manual is an important part of product. Please put it in the place where you
can find it at any time.
●In the installation process, if the warning signs are damaged, please contact the
manufacturer in time to replace the defect.

1
Content
Overview................................................................................................................................ 2
1.1 Important Note.......................................................................................................2
1.2 Qualified users...................................................................................................... 2
1.3 Notes.......................................................................................................................2
1.4 Danger warning signs.......................................................................................... 4
1.5 Noise Standard..................................................................................................... 5
1.6 Training................................................................................................................... 5
Equipment Description........................................................................................................ 6
2.1 Product Introduction............................................................................................. 6
2.2 Technical Specifications...................................................................................... 6
2.3 Transportation....................................................................................................... 6
2.4 Figure and part names.........................................................................................7
Installation and Commissioning Instructions................................................................... 8
3.1 Preparation for installation.................................................................................. 8
3.2 Precautions during installation......................................................................... 10
3.3 Main installation procedure...............................................................................10
3.4 Inspect the project table after installation.......................................................11
3.5 Commissioning and debugging........................................................................11
Operation Declaration....................................................................................................... 14
4.1 Operating notes.................................................................................................. 14
4.2 Demount and Mount Tires Operation Procedure..........................................14
Maintenance, storage and scrap..................................................................................... 21
5.1 Maintenance........................................................................................................ 28
5.2 Storage and scrap.............................................................................................. 29
Common Fault causes and Solutions.............................................................................30
Assistant data..................................................................................................................... 31
7.1 Electrical circuit diagram................................................................................... 31
7.2 Explosive View.................................................................................................... 32

2
Overview
1.1 Important Note
1.1.1 Thank you for your purchase and usage of this product. Please read the
instructions carefully before installing and operating, in order not to cause
unnecessary damage. It is forbidden for the non-professional workers to install or
operate this machine. The manufacturer will not be responsible for any accidents
or damages because false installment or wrong operation.
1.1.2 Without the approval of manufacture, any user shall not change the parts
and structure of the machine without permission. If there is any damage causes
because of that, the manufacturer will not be responsible.
1.2 Qualified users
1.2.1 Only professional training of personnel can operate and use the product.
1.2.2 Electrical appliances must be operated by professional electrician.
1.2.3 Neither non-professional nor non-trained personnel can come close to the
product working area.
1.3 Notes
1.3.1 Before operating this product, please carefully read every part of its manual,
especially Safety Operation Part and Mechanical Maintenance Part.
1.3.2 This Tire Changer must be operated by professional well-training personnel.
1.3.3 Tyre Demount/Mount is forbidden to operate in explosive gas.
1.3.4 Before the machines is connected to electric power and air supply, the users
must check and ensure that the electric power and air supply fulfil the machine’s
mechanical requirements. The circuit system must be operated by professional
staff.
1.3.5 During operation, do not face close to the Clamp Wheel, in order to avoid
dust or other debris hit the operator's eyes. During mechanical operation, do not
touch the inflatable pedal, in order to avoid accidents.
1.3.6 To inflate tires must be very careful, strictly following instructions for inflation.
If tires suddenly burst, tire assembly machine design and structure is not to protect
the operator's personal safety (or any mechanical in the vicinity of the kind).
1.3.7 During machine operation, necklace, loose clothing, etc., may bring the
operators personal injury.

3
1.3.8 During tires demount/mount operation, the Clamp Wheel should always
rotate clockwise; Counter clockwise rotation indicates that machine fault or
operator error. It is operation error please do it in right way. If there is machine fault,
please stop the electric power and send the machine to repair.
1.3.9 The manufacturers will not be responsible for the damage or injury if users
use parts from other factories.
1.3.10 Regularly inspect the level of oil in Oil Drier. If the oil level is low, it needs
unscrew the cover and add oil. Professional oil for Oil Drier ISO Hg with viscosity of
ISO vg32 is recommended. (such as: Esso Fedis k32, 1405, Mobil Vacouline,
KLUBER32)
1.3.11 If the product is not used for a long time, please disconnect all power supply
and lubricate the Clamp Wheel and Center Spindle to prevent oxidation.
1.3.12 When deciding to scrap equipment, please do ensure all power supply has
been cut off. Follow native and national laws and regulations about all non-ferrous
metals and non-ferrous metal scrap.

4
1.4 Danger warning signs
Picture 1

5
1.5 Noise Standard
The noise of the tire changer should be less than 70dB. It is recommended to place
a noise measure machine in operating area. The machine can be fixed in the
ground by screws to reduce noise.
1.6 Training
Only professional workers with good-training can operate this machine. The
manufacturer can provide training if the users need it.

6
Equipment Description
2.1 Product Introduction
ATC-T6, automatic Tire Changer, integrates its demount head (hook) and
tire-pressing roller moving together，high working rate and tough strength. When
demount/mount tires, it can freely control the distance between rims and hood
head, so it will never hurt wheels as demount/mount tires. It works especially well
for Run-flat and low profile tires. It is the protector for high- standard tires.
2.2 Technical Specifications
Features
Working Specifications
Rim of tires
10＂－28＂
Max. Tire Diameter
1190mm
Max. Tire Width
425mm
Hydraulic Wheel Pressure
3000kg
Working Pressure
8bar－10bar（116－145psi）
Max. Inflation pressure
3.5bar（50psi）
Working Voltage
110V/120V 60hz 1ph
Motor Power
1.5kw
Outline dimension
1350*900*1580mm
Net weight
290kg
Working state noise
＜70dB（A）
2.3 Transportation
The machine must be packed in the original factory, and placed in the position
specified in the packing box. It must be carried out by a forklift truck or other tool
with the corresponding lifting capacity to move the packing machine.
Picture 2

7
2.4 Figure and part names
A: Helper Arm
B: Inflation Gauge
C: Central Spindle
E: Lifting Frame
F: Inflation Pedal
G: Pedal for Tyre Jacking
I: Emergency Stop
J: Pedals of Spindle Rotation
K: Hook
L: Double wheel
M: Pressing tyre wheel
N: Display screen
O: Operation panel
P: Explosive Inflation Tank
M
E
G
I
N
Picture 3
O
B
A
J
K
C
L
F
P

8
Installation and Commissioning Instructions
3.1 Preparation for installation
3.1.1nstallation Location
◇The installation location of the machine must be in line with the standard of the
installation work.
◇The tire changer need to be installed in place with the main power supply and
compressed air system.
◇Equipment installation location should be at least up to the standard shown in
Picture 4, which can ensure the normal operation and the machine parts are not
subject to any restrictions.The tire changer is forbidden to use in explosive gas.
Picture 4

9
3.1.2 Installation Equipment and Tools
1. One cir-clip pliers
2. One open end metric wrenches and/or socket set
3. .Hammer
3.1.3 Inspection Products
◇After receiving the product, please inspect the machine package, transportation
and wet damage phenomenon. If there is shipping damage or soaked by rain,
please don't open the package, but contact the seller. Such damage has been
found in package but still unpacked, missing pieces or some parts can not be
used and accidental injury etc., the manufacturer will not bear any
responsibility.
3.1.4 Unpacking
◇Inspect package damages and rain damages and
other damages, using the tool unpack the package
as shown in Picture 5, please dispose of package
box, lest the environmental pollution.
◇Inspect the condition of the machine. Following the
Packing List to check if there is any damage or lost.
Once found such phenomenon please contact the
seller or manufacture immediately. If the users find
that the leakage but still installed, the
manufacturer will not assume any responsibility. If
there is any questions, please do not use the
machine but contact the supplier.
Picture 5