Aston Global ATC-T6 User manual

Model：ATC-T6
Semi-automatic Integration Tyre Changer
National Invention Patent ZL 2016 1 0802417.9
Product installation, operation
and maintenance manual
Success begins from here
●Please confirm the integrity of the product before installing and debugging, to
ensure that the product has not been changed.
●The manual is an important part of product. Please put it in the place where you
can find it at any time.
●In the installation process, if the warning signs are damaged, please contact the
manufacturer in time to replace the defect.

1
Content
Overview................................................................................................................................ 2
1.1 Important Note.......................................................................................................2
1.2 Qualified users...................................................................................................... 2
1.3 Notes.......................................................................................................................2
1.4 Danger warning signs.......................................................................................... 4
1.5 Noise Standard..................................................................................................... 5
1.6 Training................................................................................................................... 5
Equipment Description........................................................................................................ 6
2.1 Product Introduction............................................................................................. 6
2.2 Technical Specifications...................................................................................... 6
2.3 Transportation....................................................................................................... 6
2.4 Figure and part names.........................................................................................7
Installation and Commissioning Instructions................................................................... 8
3.1 Preparation for installation.................................................................................. 8
3.2 Precautions during installation......................................................................... 10
3.3 Main installation procedure...............................................................................10
3.4 Inspect the project table after installation.......................................................11
3.5 Commissioning and debugging........................................................................11
Operation Declaration....................................................................................................... 14
4.1 Operating notes.................................................................................................. 14
4.2 Demount and Mount Tires Operation Procedure..........................................14
Maintenance, storage and scrap..................................................................................... 21
5.1 Maintenance........................................................................................................ 28
5.2 Storage and scrap.............................................................................................. 29
Common Fault causes and Solutions.............................................................................30
Assistant data..................................................................................................................... 31
7.1 Electrical circuit diagram................................................................................... 31
7.2 Explosive View.................................................................................................... 32

2
Overview
1.1 Important Note
1.1.1 Thank you for your purchase and usage of this product. Please read the
instructions carefully before installing and operating, in order not to cause
unnecessary damage. It is forbidden for the non-professional workers to install or
operate this machine. The manufacturer will not be responsible for any accidents
or damages because false installment or wrong operation.
1.1.2 Without the approval of manufacture, any user shall not change the parts
and structure of the machine without permission. If there is any damage causes
because of that, the manufacturer will not be responsible.
1.2 Qualified users
1.2.1 Only professional training of personnel can operate and use the product.
1.2.2 Electrical appliances must be operated by professional electrician.
1.2.3 Neither non-professional nor non-trained personnel can come close to the
product working area.
1.3 Notes
1.3.1 Before operating this product, please carefully read every part of its manual,
especially Safety Operation Part and Mechanical Maintenance Part.
1.3.2 This Tire Changer must be operated by professional well-training personnel.
1.3.3 Tyre Demount/Mount is forbidden to operate in explosive gas.
1.3.4 Before the machines is connected to electric power and air supply, the users
must check and ensure that the electric power and air supply fulfil the machine’s
mechanical requirements. The circuit system must be operated by professional
staff.
1.3.5 During operation, do not face close to the Clamp Wheel, in order to avoid
dust or other debris hit the operator's eyes. During mechanical operation, do not
touch the inflatable pedal, in order to avoid accidents.
1.3.6 To inflate tires must be very careful, strictly following instructions for inflation.
If tires suddenly burst, tire assembly machine design and structure is not to protect
the operator's personal safety (or any mechanical in the vicinity of the kind).
1.3.7 During machine operation, necklace, loose clothing, etc., may bring the
operators personal injury.

3
1.3.8 During tires demount/mount operation, the Clamp Wheel should always
rotate clockwise; Counter clockwise rotation indicates that machine fault or
operator error. It is operation error please do it in right way. If there is machine fault,
please stop the electric power and send the machine to repair.
1.3.9 The manufacturers will not be responsible for the damage or injury if users
use parts from other factories.
1.3.10 Regularly inspect the level of oil in Oil Drier. If the oil level is low, it needs
unscrew the cover and add oil. Professional oil for Oil Drier ISO Hg with viscosity of
ISO vg32 is recommended. (such as: Esso Fedis k32, 1405, Mobil Vacouline,
KLUBER32)
1.3.11 If the product is not used for a long time, please disconnect all power supply
and lubricate the Clamp Wheel and Center Spindle to prevent oxidation.
1.3.12 When deciding to scrap equipment, please do ensure all power supply has
been cut off. Follow native and national laws and regulations about all non-ferrous
metals and non-ferrous metal scrap.

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1.4 Danger warning signs
Picture 1

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1.5 Noise Standard
The noise of the tire changer should be less than 70dB. It is recommended to place
a noise measure machine in operating area. The machine can be fixed in the
ground by screws to reduce noise.
1.6 Training
Only professional workers with good-training can operate this machine. The
manufacturer can provide training if the users need it.

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Equipment Description
2.1 Product Introduction
ATC-T6, automatic Tire Changer, integrates its demount head (hook) and
tire-pressing roller moving together，high working rate and tough strength. When
demount/mount tires, it can freely control the distance between rims and hood
head, so it will never hurt wheels as demount/mount tires. It works especially well
for Run-flat and low profile tires. It is the protector for high- standard tires.
2.2 Technical Specifications
Features
Working Specifications
Rim of tires
10＂－28＂
Max. Tire Diameter
1190mm
Max. Tire Width
425mm
Hydraulic Wheel Pressure
3000kg
Working Pressure
8bar－10bar（116－145psi）
Max. Inflation pressure
3.5bar（50psi）
Working Voltage
110V/120V 60hz 1ph
Motor Power
1.5kw
Outline dimension
1350*900*1580mm
Net weight
290kg
Working state noise
＜70dB（A）
2.3 Transportation
The machine must be packed in the original factory, and placed in the position
specified in the packing box. It must be carried out by a forklift truck or other tool
with the corresponding lifting capacity to move the packing machine.
Picture 2

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2.4 Figure and part names
A: Helper Arm
B: Inflation Gauge
C: Central Spindle
E: Lifting Frame
F: Inflation Pedal
G: Pedal for Tyre Jacking
I: Emergency Stop
J: Pedals of Spindle Rotation
K: Hook
L: Double wheel
M: Pressing tyre wheel
N: Display screen
O: Operation panel
P: Explosive Inflation Tank
M
E
G
I
N
Picture 3
O
B
A
J
K
C
L
F
P

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Installation and Commissioning Instructions
3.1 Preparation for installation
3.1.1nstallation Location
◇The installation location of the machine must be in line with the standard of the
installation work.
◇The tire changer need to be installed in place with the main power supply and
compressed air system.
◇Equipment installation location should be at least up to the standard shown in
Picture 4, which can ensure the normal operation and the machine parts are not
subject to any restrictions.The tire changer is forbidden to use in explosive gas.
Picture 4

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3.1.2 Installation Equipment and Tools
1. One cir-clip pliers
2. One open end metric wrenches and/or socket set
3. .Hammer
3.1.3 Inspection Products
◇After receiving the product, please inspect the machine package, transportation
and wet damage phenomenon. If there is shipping damage or soaked by rain,
please don't open the package, but contact the seller. Such damage has been
found in package but still unpacked, missing pieces or some parts can not be
used and accidental injury etc., the manufacturer will not bear any
responsibility.
3.1.4 Unpacking
◇Inspect package damages and rain damages and
other damages, using the tool unpack the package
as shown in Picture 5, please dispose of package
box, lest the environmental pollution.
◇Inspect the condition of the machine. Following the
Packing List to check if there is any damage or lost.
Once found such phenomenon please contact the
seller or manufacture immediately. If the users find
that the leakage but still installed, the
manufacturer will not assume any responsibility. If
there is any questions, please do not use the
machine but contact the supplier.
Picture 5

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3.2 Precautions during installation
◇All bolts must be tightened.
◇Power cord, no broken skin, no broken pipe, and other damage.
3.3 Main installation procedure
Standard configuration installation
Step One：unscrew wooden pallet fixing screws and place the Tire Changer at the
installation site. (installation site must meet its requirements.)
Step Two：as shown in Picture 6-A, take down the two circlips and keep them for
later installation.
Picture 6-A

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3.4 Inspect the project table after installation
No.
Inspection item
Yes
No
Remarks
1
Whether the working voltage is consistent with
the requirements of the equipment
2
Whether the components are installed correctly
3
Whether the bolts, screws, nuts are tightened
Note: Please fill in the inspection item list after the installation is finished.
3.5 Commissioning and debugging
3.5.1 Commissioning
◇After the machine installation and before
the connection with the power supply,
please do make sure the user's power
supply and air supply meet the
requirements of the machine.
◇The machine is connected to the circuit.
The circuit must be standard equipped with
a fuse, ground wire and the automatic
circuit breaker of 25A according the
operation rule(Note: Only the professional
personnel can do the circuit work). The
power plug of the tire changer should be
provided by the customer. (Note: The
standard circuit of the plug is 16A, but it
must meet its Working Voltage).
◇As shown in Figure 7, the air supply is
connected to machine by a pipe connector (Q) on the side of Oil Drier.
Picture 7
Q

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3.5.2 Debugging
Step 1: Pour some hydraulic oil into the Hydraulic Pump Box( The Hydraulic Oil
should be 80% of the box). Turn on the Switch U, connect the power supply
and watch the turning position of the Pump. It will be OK if it is clockwise. If it
is anticlockwise, change the wires in the power supply. If the Power supply
is 220V, just operate directly. After 10-15 minutes the machine can be
operated.
Step 2: Step the Motor Pedal (V) to try clockwise or anticlockwise.
Step 3: Check whether the Inflation gun whether supply air normally. Check
whether the Helper Arm (F) work normally as 7-A and 7-B. The pressure in the Oil
Drier should be 6-8（bar).
Step 4: Understand the hydraulic equipment movement to make the Hook forward
and backward as Picture7-E 7-F, Hook Wheel(Z) as Picture7-C 7-D and Hook
Disk(K) as Picture 7-G 7-H.
3.5.3 Hook head adjustment
◇The position and angle of Hook Head has been adjusted standard by the
manufacturer in factory. The users should not change it. Upper of the Hook
Head there is Hand Wheel(which can be pulled upside). For the first time to
use this machine, the users can try changing the straight side and hook side
with this Hand Wheel(as shown in Picture 8).
◇Try locking tires in Center Spindle and unlocking tires from Center Spindle. Turn
plum blossom top clockwise and move the lock part into the square slot, as
shown in Picture 8-A and Picture 8-B, tires can be fixed in Center Spindle. Turn
plum blossom top counter-clockwise and move the lock part out of the square
slot, tires will get unlocked. Then pull out the Lock Screw as shown in Picture
8-C.

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Picture 8
Picture 8-A
Picture 8-B
Picture 8-C
Picture 7-A
Picture 7-C
Picture 7-D
Picture 7-E
Picture 7-B
Picture 7-F
Picture 7-G
Picture 7-H

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Operation Declaration
4.1 Operating notes
◇Ensure the connection to air supply, ensure there is no air leakage, and ensure
the operation space can meet the requirements before operation.
◇Before any operation, the air in tires must be totally driven out, and the balance
block of the tire balancing device must be removed.
4.2 Demount and Mount Tires Operation Procedure
4.2.1
◇Check whether the air inside of tires has been totally driven out. If not, please
drive air out completely.
◇As shown in Picture 9 and Picture 9-A, press tire with the wheel Disk and step
the Motor Pedal to smear the lubricating oil.
Picture 9
Picture 9-A

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4.2.2 Demount tires
◇After bead breaking, the rim edge should be coated with special lubricant. Fix
tires in Center Spindle(Y) and lock it with Clamp Wheel (Note：Make sure tires
has locked tightly by Clamp Wheel). Shown as Picture 8-F, 8-G.
4.2.3 Tire disassemble
◇As shown in Picture 12, adjust the position to press Hook Head to wheels. Turn
the twist on the right Hand Control Valve and press the Hook Head into tires
opposite the gaps between bead and rim.
◇Turn the lower twist down to force a gap between the bead and the rim. Hook
head is parallel to the rim and 2mm against the rim. Then make it 2mm higher
than rim. Insert the plastic crowbar between rim and the top bead of the tire as
shown in Picture 12-B(Protect Rims and Wheels). (Note: To run-flat tires, the
control twist(Z) must be turned backward and drive out the air in cylinder, or the
Hood head may rebound to scratch the wheels or even tear the bead. Please
be especially careful to avoid the Hook Head from touching the tire pressure
monitoring device when demount tires with tire pressure monitoring device.)
Generally when Center Spindle turns a half circle the up bead can leave the
wheel. Practice more, it will never scratch or do other damage to wheels, rims
or tires.
◇As shown in Picture 12-D, pull the controller, make the Hook side down。
◇As shown in Picture 12-D，move the Hook Head（Z）against bottom rim about
Picture 8-F
Picture 8-G

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3mm-5mm. Turn up the twist(Z) with right hand and hold the lower bead of tire
with left hand. The position of Hook Head is as Picture12-E. Step motor
pedal(V1), totally separate tires and wheels. (Notice: Hook Head should be
strictly fixed as the position shown in Picture12-E. Finishing disassembling tires,
please turn the Straight Side down and prepare mount tires. )
◇
Notice ：When demount or mount tires ，Spindle should always turn
clockwise ；If Spindle turn counterclockwise, it means the machine gets
malfunction or the operator makes fault.
Picture 12
Picture 12-A
Picture 12-B
Picture 12-C

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Picture 12-D
Picture 12-E
Picture 12-F
Picture 12-G

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4.2.4 Mount Tires
After turn Straight Head downside，coat the lubricant up and down of rims as
shown in Picture 13-A and coat the lubricant to tires as shown in Picture 13-B.
Put the tire on the wheel as shown in Picture 13-B. The Straight Head should
be about 4-5mm to the rim and its Straight Head touches the tires as shown in
Picture 13-B. Notice: Pay attention to the distance of the Head. The distance to
up rims of Hook Head should be made according to the actual size of different
tires. For tires with higher flat ratio, the Hook Head should be a little higher. If it
presses too deeply, the bottom bead of tires cannot drop into the wheel. For the
tires with lower flat ratio(soft tires) it can press relatively more deeply. If it
presses too shallow, the bottom bead of tires cannot drop into the wheel either.
Press motor pedal and make the bottom bead of tires drop into wheel, finishing
the lower tire mount. Pull the Wheel Disk (K) against the rim about 2-4mm as
shown in Picture 13-D. Turn down the twist on Hand Control Valve(Z), forcing
the Straight Head and Wheel Disk to press the tire into the center of wheel
3-5mm. Press down on the left Hand Control Valve, power the block of Left
Helper Arm down to the rims 10-12mm as shown Picture 13-E. (Notice: For
run-flat tires, please do always according to the actual condition adjust the
position of the Work Heading and the movement of hydraulic equipment. If the
Working Head is not adjusted in right position which stepping the Pedal, it will
tear tires.)Generally when the Center Spindle turns a circle tire can be mounted.
Then turn back the Hook Head, tire pressing roller and block as shown in
Picture 13-F.
Picture 13-A
Picture 13-B
Picture 13-C

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4.2.5 STAGES OF INFLATION
Tire inflation is performed in four steps: Restraint, Bead Seal, Bead Seat, and
Inflation. Read the explanation of each step and understand them thoroughly
before proceeding and refer to them as necessary to verify that you are proceeding
properly and safely.
STAGE ONE / WHEEL RESTRAINT
As an added safety precaution, a wheel restraint device has been added to protect
operators during tire inflation. Swing the Assist Tower to the side of the wheel and
THIS OBJECT IS A RESTRAINT DEVICE ONLY. IT WILL NOT PROTECT OPERATORS IN THE EVENT OF
CATASTROPHIC TIRE/WHEEL RUPTURE OR FAILURE. ALWAYS USE EXTREME CAUTION DURING THE INFLA-
TION PROCEDURE. AS AN ADDED SAFETY PRECAUTION, SAFETY CAGES THAT CONFORM TO OSHA
STANDARD 1910.177 ARE RECOMMENDED.
THIS MACHINE IS NOT INTENDED TO BE A RESTRAINING DEVICE FOR EXPLODING TIRES, TUBES, OR
RIMS. KEEP HANDS AND BODY CLEAR AT ALL TIMES AND AS FAR BACK AS POSSIBLE DURING INFLATION.
DO NOT LEAN OVER THE TIRE WHILE INFLATING. AN EXPLODING TIRE, RIM OR OTHER WHEEL
COMPONENT CAN CAUSE DEATH TO OPERATOR AND/OR BYSTANDER. REMAIN CLEAR AT ALL TIMES.
Picture 13-D
Picture 13-E
Picture 13-F