Atal ATM-06D User manual

MONITORING, DATA LOGGING AND
CONTROL SYSTEM
ATM-06D, ATM-06R
USER MANUAL Basic
Part
ATAL B.V.
Ampèrestraat 35-37
NL-1446 TR PURMEREND
Postbus 783
NL-1440 AT PURMEREND
T([phone]
F([phone]
E[email protected]
Iwww.atal.nl

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CONTENT: page
INSTRUCTION MANUAL........................................................................................................... 1
Basic Part ..................................................................................................................................... 1
1. GENERAL SAFETY PRECAUTIONS ........................................................................................ 6
2. WIZARD for INSTALLATION and CONFIGURATION of DATA LOGGER.......................... 6
3. RULES for MOUNTING and CONNECTION of DATA LOGGER........................................... 8
3.1. Mechanical location of data logger and the way of cable routing...................................... 8
3.2. Data logger interface connectors...................................................................................... 12
3.3. Mounting and connection of output relays module ATM-05-AC01................................ 18
3.4. Mounting and connection of external terminal with display............................................ 18
3.5. Connection of data logger to the computer ......................................................................19
3.6. Connection of data logger with support of SMS messaging............................................20
3.7. Connection of data logger to power ................................................................................. 21
4. CONTROL and INDICATION COMPONENTS of DATA LOGGER...................................... 21
5. USER PROGRAM FOR DATA LOGGER................................................................................ 28
5.1. Program features............................................................................................................... 28
5.2. Installation of program..................................................................................................... 28
5.3. Setting of communication with data logger ..................................................................... 28
5.4. Basic items in menu program........................................................................................... 30
6. DESCRIPTION of CONFIGURATION and DATA LOGGER MODES .................................. 31
6.1. Bookmark Common.......................................................................................................... 31
6.2. Bookmark Communication............................................................................................... 31
6.3. Bookmark Profile............................................................................................................. 33
6.4. Bookmark Ch.. Identity & Calculations........................................................................... 34
6.5. Bookmark Ch.. Measuring & recording .......................................................................... 34
6.6. Bookmark Ch..Conditions............................................................................................... 37
6.7. Bookmark Ch..Alarms and indication............................................................................. 42
7. APPLICATION NOTES.............................................................................................................. 44
7.1. Processes and how to work with ...................................................................................... 44
7.2. SMS message and how to work with ................................................................................ 44
7.3. Possibilities of setting Logging interval........................................................................... 45
7.4. Identification of person, who deactivated alarm.............................................................. 45
7.5. Way of entering PIN code from data logger keyboard..................................................... 45
7.6. Sharing of Display mode on several computers together with automatic storing of data
on network........................................................................................................................ 46
7.7. How to ensure alarm report, in case of power failure..................................................... 46
7.8. Back-up of data logger configuration and its restoring................................................... 46
7.9. Other possibilities in data logger configuration.............................................................. 46
7.10. What to do if data logger does not work .......................................................................... 47
7.11. Self test error.................................................................................................................... 47
7.12. Problems with correct measurement................................................................................ 47
7.13. Problems in communication with computer..................................................................... 48
8. RECOMMENDATION FOR OPERATION AND MAINTENANCE...................................... 49
9. TECHNICAL DESCRIPTION AND PARAMETERS OF DATA LOGGER ........................... 51
Note: Manual Appendixes are available in electronic pdf format.

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INTRODUCTION
Data loggers are designed for measurement, record, evaluation and consequent processing of input
electrical signals, characterized by relatively slow changes (>1s). Together with proper transmitters and
transducers are suitable for monitoring of physical values.
Device enables:
to measure and process 1 to 16 input signals
to acquire autonomous time record of measured values
create alarm states
to perform other actions based on created alarms (audible, visual indication, controlling of
relay outputs, sending SMS message, controlling of telephone dialer, sending of messages
via several protocols of the Ethernet interface etc.)
to monitor on-line measured values and states
The basic model is data logger ATM-06D. Data loggers ATM-06R are designed for 19’’rack
mounting (one rack unit 1U) or for desktop use.
Drawing (ATM-06D):

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Drawing of ATM-06R with feet, positions of connection terminals are analogical with ATM-06D:
Items marked Accessory are not included in delivery and it is necessary to order separately.

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Architecture of measuring system with data logger ATM-06D, ATM-06R:

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1. GENERAL SAFETY PRECAUTIONS
The following list of precautions serves to reduce risk of injury or damage of described
instrument. To prevent injuries use instrument accordingly with rules in this manual.
Follow rules specified in part Not allowed manipulations and notice
Installation and service should be performed only by qualified person.
Use suitable power source. Use only source with power voltage recommended by the
manufacturer and approved in accordance with proper standards. Pay attention, the source has
undamaged cables or cover.
Connect and disconnect correctly. Do not connect and disconnect cables, if device is under
electrical voltage.
Do not use instrument without covers.
Do not use instrument, if it does not work correctly. If you mean instrument does not correctly,
let it check by qualified service person.
Do not use instrument in environment with danger of explosion.
2. WIZARD for INSTALLATION and CONFIGURATION of DATA LOGGER
2.1.1 Mounting of data logger and its accessory
Select suitable location for placing data logger –pay attention to parameters of ambient
environment, minimize the number of cables, avoid sources of interference
Mounting of sensors and routing of cables –pay attention to rules of theirs installation, use
recommended working positions, avoid devices and distribution of power electricity
Check proper connection –before first switching on. If data logger controls other actuating
devices of regulation, it is recommended to put them out of operation before configuration of
data logger.
Basic rules for mounting of data logger are described in chapter RULES for MOUNTING and
CONNECTION DATA LOGGER. Detailed information on different connections to the PC are
described in Appendix No. 3 in electronic version.
2.1.2 Basic activation of data logger
Connection of data logger to power - connect data logger to power and visually check its
function (indication of power, optionally the display and keyboard)
Installation of software - install user program to the PC (see part PROGRAM for DATA
LOGGER)
Configuration of data logger communication with computer –in user SW in part
Configuration-Setting of communication configure and test the data logger connection to
computer. Basic description of Setting of communication interface is in chapter RULES
for MOUNTING and CONNECTION of DATA LOGGER. Detailed description is in
Appendix No. 3 in pdf format.
Program enables to work simultaneously with several data loggers, that are connected to the
computer in different ways.
2.1.3 Configuration of data logger –read and change the data logger configuration by means of
the SW in part Configuration –Configuration of data logger (icon i). Detailed description
!

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of data logger configuration is in part DESCRIPTION of CONFIGURATION and MODES of
DATA LOGGER.
set data logger Name, Date and Time in data logger
select suitable Type and range of input channel corresponding with character of connected
input signals
assign names to each measured point and optimize the display for your requirements (signal
conversions, decimal point position etc.)
switch on each input channel needed and set record function:
-on channels where recorded value with fixed interval is required, use Continuous record
with fixed interval.
-if record with fixed interval only under certain conditions is required, use Conditional
record.
-if only values and time under defined conditions are required, use Sampled record
-each type of record can be limited in time
-different record modes can be combined
if needed set alarm functions
-first define conditions for consequent actions
-assign to each alarm conditions for creation of alarm
-assign to each alarm actions to be performed in alarm creation (lightening of LED diode
on data logger panel, activation of ALARM OUT output, activation of audible
indication, sending SMS message, sending e-mail etc.)
-maximum four conditions and two different alarm actions on one channel can be
defined; if there is a need for one channel to link several alarms (maximum four), it is
enabled to use available alarms from different channels
-activity of output ALARM-OUT can be cancel by the user directly from data logger or
remotely, at the same time it is possible to record it (including information on way of
canceling)
-changes of state for each alarms can be recorded separately
if there is a need during data logger operation to describe from its keyboard parts of record
with predefined notes, it is enabled by means of Processes.
ATM-06 data logger does not enable to switch different configurations from the instrument
keyboard during operation. To switch to different configuration use the PC program
if it is required to secure data transfer and access to data logger and program functions,
system of passwords and access rights can be used
Read chapter APPLICATION NOTES, where detailed information on several applications are
described.
2.1.4 Usual work with data logger
reading, viewing, archiving and print/export recorded data from selected data logger or from
file on disk
on-line viewing of measured values –Display mode, enables to watch simultaneously all
connected data loggers. This mode can be shared simultaneously on several computers in the
network
performance of actions based on created alarm states
Instructions for regular check and maintenance of data logger are specified in part
RECOMMENDATIONS for OPERATION and MAINTENANCE.

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3. RULES for MOUNTING and CONNECTION of DATA LOGGER
3.1. Mechanical location of data logger and the way of cable routing
Location of data logger must match the operating conditions and not allowed manipulations.
Working position of data logger:
data logger ATM-06D or ATM-06R lies on horizontal nonflammable surface 1)
data logger ATM-06D is fixed2) by means of mounting consoles on the wall from
nonflammable material or at low current switchboard –working position is with input
connectors downward
The way of mounting of consoles to data logger and mounting holes dimensions:
data logger ATM-06D is fixed2) by means of the holder on DIN rail at low current
switchboard - working position is with input connectors downward
The way of mounting the holder to data logger:
data logger ATM-06R is mounted to 19’’ rack1)
Notes:
1) horizontal working position for data loggers with thermocouple inputs is not suitable
2) using of the original screws is required (longer screws can damage device)!

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Mechanical drawing of ATM-06R data logger with mounting brackets for 19’’ rack:
Mechanical drawing of ATM-06D data logger (without cables and connectors):
Connection terminals and connectors can be protected by magnetically fixed side covers.
Recommendations for mounting:
Use original included screws to mount side brackets or DIN rail holder. Using longer crews
can cause reduction of insulation distance between screws and printed circuit board or short
circuits. This can cause system functionality and safety of the users!
do not mount data logger near sources of interference (data logger must not be
mounted directly to power switchboard nor to its nearness. Also do not mount data logger
near power contactors, motors, frequency converters and other sources of strong
interference).
!

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In cable routing follow rules of standards for installation of low current distribution (EN
50174-2), especially it is necessary to pay attention to avoid electromagnetic interference
intrusion to the leads, transmitters, transducers and sensors. Do not locate cabling near
sources of interference.
Do not use leads in parallel with power distribution network leads
Do not use outdoor leads without corresponding protection against effects of static
electricity
if not necessary, do not connect system with other circuitry
fundamentally use shielded cables - e.g. SYKFY n pairs x 0.5, shielding at data logger side
connect properly
do not create earth loops - it concerns both measuring circuits and cable shielding.
do not create hidden earth loops - do not connect cable shielding at end device side, if these
device do not have terminal designed for shielding. Shielding must not be connected to outer
metal parts of the device nor with other devices. Do not use shielding as a signal lead.

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Do not use common leads for several channels
It is recommended to earth data logger at one point –there is a special terminal on power
terminal. This earthing will work correctly, if system would not be grounded at other point at
the same time.
If system is not grounded properly, it is a danger of state, when system floats on variable potential against
all other circuitry. It can cause communication dropouts, occasional resets and in extreme case damage of
some peripherals. Especially when using pulse power sources (e.g. PS-ATM) it is strongly recommended to
ground the system.

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3.2. Data logger interface connectors
Connectors
Each signal is connected to self-locking terminal WAGO located on the side of the case. Insert flat-
bladed screwdriver to rectangle terminal hole and push screwdriver towards away from you - contact is
released. Connect wire to released terminal (circular hole behind the rectangular one) and close the terminal
by removing the screwdriver.
Notice: The entire input terminal block is possible to remove from data logger by pulling it up from the
connector.
Connection of leads:
Terminals of input channels are keyed to prevent undesirable mismatch between channels.

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Simplified wiring of input circuitry
Read Technical parameters of inputs before connecting input signals
Connection of device with current output (4 to 20) mA to data logger input
by means of current loops connection of device up to 1000m distance is enabled. Mind all
rules of correct routing and connection, especially with longer distances and in environment
with electromagnetic interference.
active current source connect between terminals COM (positive pole) and GND (negative
pole). Terminal +24V can be used for powering of connected device (maximum current see
Technical parameters of inputs).
!

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connect passive two-wire current transmitter between terminals +24V and COM. Verify, if
power voltage (see Technical parameters of inputs) matches connected transmitter.
Insertion of other devices to current loops is possible (panel displays, computer measuring
cards etc. But output circuitry of such devices must be galvanically isolated, otherwise
undesired current coupling is created, causing error and unstable measurement.
Connection of device with voltage output data logger input
use shielded leads for voltage measurement - maximum distance about 15m
connect measured voltage between terminals IN and COM. Terminal +24V can be used for
transmitter powering if needed (see Technical parameters of inputs) . In this case use terminal GND
instead of terminal COM.
!

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Connection of thermocouple probes
connect thermocouples in the same way as voltage signals. Use shielded thermocouple wires for
longer distances.
each wire between data logger and thermocouple must be from proper thermocouple material
for extension use compensation cable designed for applied thermocouple - thermocouples cannot be
extended by usual copper leads !
Marking of subminiature thermocouple connectors and wires manufactured by OMEGA (in
accordance with US standard):
Type of
thermocouple
Connector color
+ wire color
- wire color
K (NiCr-Ni)
Yellow
Yellow
Red
J (Fe-Co)
Black
White
Red
S (Pt10%Rh-Pt)
Green
Black
Red
B (Pt30%Rh-Pt)
White
Black
Red
T (Cu-CuNi)
Blue
Blue
Red
If there are more thermocouple inputs in data logger not galvanically isolated, avoid
thermocouples to be mutually connected. If hazard of current leakage exists (mostly between
thermocouple welded point and surrounding metal framework), thermocouple probes
with galvanic isolated weld from outer probe shield or other measuring method should be
used (e.g. external thermocouple/current loop transducers with galvanic isolation).
In other case high measuring errors can appear.
Warning - cold junction temperature is sensed at area between channel 8 and channel 9, where the
accuracy and the measuring stability is best. If using thermocouples, mind correct data
logger working position (vertically, input terminals downward and sufficient ambient air
flow). In no case install data logger with thermocouples horizontally, to the rack and to
places with temperature fluctuations. Avoid higher input voltage than ±10V. Also avoid
short circuits of terminals +24V with COM or GND. All such circumstances cause
undesired temperature fluctuation and influence temperature measurement of
thermocouple cold junction and this way also result temperature measurement!
!

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Connection of RTD transmitters and other resistance transmitters
data logger enables two-wire connection
use sufficient wire cross section and minimum cable lengths (errors caused by cable
resistance are specified in Appendix No. 6)
cable resistance measurement error can be compensated by suitable data logger setting
Connection of binary inputs
If input is configured as binary, potential-less contact or open collector or voltage levels can
be connected
read parameters of the input in chapter Technical parameters of inputs

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Connection of transmitters with RS485 digital output to RS485 input
Use suitable shielded twisted two-wire, e.g. 2x0.5 mm2, if using cable SYKFY 2x2x0.5 mm2,
spare pair can be used for transmitter powering.
It is recommended to terminate the link with resistor 120 at the beginning and the end of
the link. For shorter distances termination resistor can be omitted.
NOTE - only devices communicating at the same communication speed and
same protocol can be connected to the input !
input is galvanically isolated from data logger
available source +24V can be used for powering of transmitters (for its load rating
see section Technical parameters of inputs)
Connection of output ALARM OUT
This output je accessible on terminals next to data logger power terminals. Output is dual:
switching-over galvanically isolated relay contact
voltage (galvanically connected to data logger)
The output is set from the manufacturer, that in case of selected alarm voltage appears at the output
and simultaneously relay closes. It is enabled to set opposite behavior in data logger configuration
(then data logger power dropout behaves as alarm state).
Activity of this output can be cancelled from data logger keyboard by the user or remotely from the
PC. It is enabled to identify by proper data logger configuration, who cancelled the alarm.
It is possible to connect to this output:
External audio indication unit - use shielded cable up to 100m from data logger. Connect
terminal ALARM OUT and GND on data logger with the audio unit in corresponding polarity.
Connector CINCH of audio indication unit has positive pole on its central lead.
Telephone dialer –in case of alarm telephone dialer dials specified telephone number and
announces voice message. Depending on telephone dialer type use voltage output or relay
contact. In dialer configuration first select user mode, then store phone number (or numbers) and
record voice message. Then it is recommended to set delay of transmitting after activation at least
10 seconds (Function 4.1 for TD101 model). After completing of all settings connect dialer to
phone line and check the function.
Simultaneously galvanically isolated contact relay can be used for control of other devices. If
indication controls external circuitry, it is recommended to set delay after activation at least 10
seconds to prevent possible false alerts.
Mind to adjust suitable delay for proper conditions of alarm creation to prevent possible false
alarms.

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3.3. Mounting and connection of output relays module ATM-05-AC01
Module contains 16 output relays with switching-over contact, which can be used for control of
external devices (see parameters of relay). It is possible to assign any number of relays to any alarm to be
closed if alarm appears. Relays are identified by numbers 1 to 16. Each relay has three self-locking
terminals (switching-over contact). Activity of relay can be checked visually on assigned LED diodes.
Relay module is designed for mounting to switchboard with corresponding protection. Fix module
(140x211 mm) by means of DIN rail holder ATM-AC34X or screw by means of side wall holders ATM-
AC33 with four suitable screws (mounting holes are identical as for data logger with wall holders ATM-
AC33, see figure above).
Use original included screws to mount side brackets or DIN rail holder. Using longer crews
can cause reduction of insulation distance between screws and printed circuit board or short
circuits. This can cause system functionality and safety of the users!
Connect module to data logger with special cable ATM-AC35 (see its wiring
in Appendix No. 4 including drawing of connection terminals to this module). Connect module when data
logger is switched off! Plug one cable end to corresponding connector on relay module, second end to data
logger, connector Ext. Display & Relays (upper or lower connector half can be used, both parts are
connected identically). Connect slave device on output terminals of relay. Pay attention to necessary safety
(depending on the character of connected device). ). Relay module must be activated for proper function by
means of SW –see Appendix No. 5. If data logger is delivered together with this module, function is
activated from the manufacturer.
3.4. Mounting and connection of external terminal with display
External terminal with display is designed for visualization of measured values, alarms and for data
logger controlling from point up to maximum 50 m from data logger. Its function is identical with internal
built-in display of ATM-06 (keyboard and display work in parallel). The part of the display is also audio
indication working analogically as external audio indication unit connected to output ALARM OUT.
External terminal is delivered in two versions. As a module prepared for installing to suitable case or
in compact case. Module version can be mounted to the lid of light current switchboard or to stand alone
case. Cut rectangle opening 156 x 96 mm to the lid, install terminal module. Insert four screws from front
side and screw them to metal holders from the inside. Tighten screws slightly from front side and cover
with blinders.
Connect external terminal to data logger with special cable (wiring diagram is specified
in Appendix No. 4). Connect when data logger is switched off! Follow identical rules for cable
routing as for input signals. Plug one cable end to corresponding connector on display unit, second
end to data logger, connector Ext. Display & Relays (upper or lower connector half can be used,
both parts are connected identically). External terminal must be activated for proper function by means
of SW –see Appendix No. 5. If data logger is delivered together with this module, function is activated
from the manufacturer.
!

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3.5. Connection of data logger to the computer
Data logger contains for communication with computer one internal communication interface, which is
separated to several external interfaces. Data logger communicates only via one selected interface:
Communication interface can be selected from data logger keyboard or by means of PC program.
In accordance with the way of work with data logger select most suitable way of its connection to
the computer:
a) data logger will be used as a portable device and to computer (e.g. notebook) will be connected
only time from time
use communication interface USB (up to 5m distance)
b) data logger is installed close to the computer
use communication interface USB up to 5m distance) or
use communication interface RS232 (up to 15m distance), if computer is equipped with this
interface
c) data logger is far from the computer
use communication interface RS485 (up to 1200m)
use Ethernet network
use connection via GSM modems
See Appendix No.3. for detailed description of connections, cables, accessories and settings.
Character of communication interfaces:
a) communication interface RS232 –connect data logger connector RS232C by cross-over RS232
cable of length up to 15 meters to computer communication port RS232C (COM port).
+ historical, but practically trouble-free communication interface
+ simple setting
- some newer computers are not equipped with this interface

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b) communication interface USB - connect data logger communication interface USB by means of
USB cable A-B of length up to 5 meters to the computer communication port USB
+ practically all newer computers have this interface
+ relatively easy setting (similarly as RS232)
- necessary to install suitable drivers, which interpret the device as virtual COM port
- if data logger is disconnected from the computer often, it is suitable to use always the same
USB socket (if using different USB socket operational system can consider as different port
and user PC program does not recognize this change)
c) communication interface Ethernet - connect data logger Ethernet interface by means of suitable
UTP cable with RJ-45 connector to existing LAN network.
+ practically unlimited distance between data logger and computer
+ communication and sending alarm messages by means of several network protocols is
enabled
+ mostly it not necessary to build other cabling
- higher interface price
- it is necessary to cooperate with network administrator (address allocation, ...)
- more difficult trouble shooting
d) communication interface RS485 –connect data loggers and the computer to the RS485 bus (max.
1200m).
+network is autonomous, operation is not dependent on third parties
+ up to 32 data loggers can be connected to one RS485 network
- special independent cabling must be routed, higher labour consumption and price
- external converter must be used at computer side to connect computer
e) RS232 communication interface with GSM modem for work with data logger and for SMS
messages –connect data logger communication interface RS232C to preconfigured GSM modem,
second modem will be at computer side
+ practically unlimited distance between computer and data logger (depend on coverage of
operator signal)
+ SMS messages can be used
- communication and SMS messages are charged by the GSM operator
- operation reliability depends on third party
There must be GSM modem also at the computer side and data logger must be configured to
communication interface RS232. Then all usual communications can be performed by means of user
program via GSM network. Also SMS messaging can be used. Testing of incoming SMS messages and
sending of alarm SMS messages is performed with the 2 minutes interval, if data connection is not
active. If there is an active connection, SMS messages are not received and sent until connection is
deactivated.
3.6. Connection of data logger with support of SMS messaging
Connect data logger communication interface RS232C to preconfigured GSM modem.
Case when GSM modem is used not only for SMS messages, but also for communication with data
logger is described above. If data logger is connected to the computer by means of different interface
than RS232, GSM modem can be connected to RS232 connector and used for SMS messaging. For
detailed description see Appendix No. 3