Norac UC5-CAB-HG06-HG07 User manual

Hagie
(STS 90/100 2014+)
Installation Manual
HG07

Printed in Canada
Copyright 2008 by NORAC Systems International Inc.
Reorder P/N: UC5-BC-HG07-INST Rev D (Hagie STS 90/100 2014+)
NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and
without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information
contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.

Contents
1Introduction................................................................................................................ 1
2Technical Specifications ............................................................................................ 2
3General UC5 System Layout.................................................................................... 3
4Kit Parts ...................................................................................................................... 4
5Pre-Install Checklist................................................................................................... 8
6Ultrasonic Sensor Installation .................................................................................. 9
7Roll Sensor Installation............................................................................................ 14
8Module Installation .................................................................................................. 17
9Connecting the Sensors to the CANbus ............................................................... 22
10Hydraulic Installation .............................................................................................. 23
11Software Setup......................................................................................................... 26
12Cable Drawings ........................................................................................................ 27

1
1Introduction
Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This
system is manufactured with top quality components and is engineered using the latest
technology to provide operating reliability unmatched for years to come.
When properly used the system can provide protection from sprayer boom damage, improve
sprayer efficiency, and ensure chemicals are applied correctly.
Please take the time to read this manual completely before attempting to install the system. A
thorough understanding of this manual will ensure that you receive the maximum benefit from
the system.
Your input can help make us better! If you find issues or have suggestions regarding the parts
list or the installation procedure, please don’t hesitate to contact us.
Every effort has been made to ensure the accuracy of the information contained in
this manual. All parts supplied are selected to specially fit the sprayer to facilitate
a complete installation. However, NORAC cannot guarantee all parts fit as
intended due to the variations of the sprayer by the manufacturer.
Please read this manual in its entirety before attempting installation.

2
2Technical Specifications
CAN ICES-3(A)/NMB-3(A)
This device complies with part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must accept
any interference received, including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in a residential area is likely to cause
harmful interference in which case the user will be required to correct the interference at their
own expense.
This Class A digital apparatus complies with Canadian ICES-003.
Pursuant to EMC Directive – Article 9, this product is not intended for residential use.
Table 1: System Specifications
Supply Voltage (rated) 12VDC
Supply Current (rated) 10
A
Hydraulic Pressure (maximum) 3300 psi
Baud Rate 250 kbps
Clock Frequency (maximum) 96 MHz
Solenoid Valve PWM Frequency 300 Hz
Ultrasonic Sensor Transmit Frequency 50 kHz
Operating Temperature Range 0°C to 80°C

3
3General UC5 System Layout
Figure 1 illustrates the general layout of the UC5 system components:
Figure 1: General UC5 System Layout

4
4Kit Parts
4.1 Kit Overview
Figure 2: HG07 System Parts

5
4.2 Hydraulic Plumbing
Figure 3: HG07 Hydraulic Plumbing
Do not use high speed power tools/drills when installing hardware.
The use of dielectric grease is not recommended on any NORAC electrical
connections.
To ensure all stainless steel hardware does not gall or seize apply a light coating of
the supplied Permatex Anti-seize grease to all threaded parts upon installation.
Permatex Anti-seize lubricant is preferred, but other similar anti-seize products
may be used.

6
4.3 UC5-CAB-HG06-HG07 – HG06/HG07 Cab Kit Parts List (Hagie
Kit Number – 693756)
Item NORAC Part Number Hagie Part Number Name Quantity
C01 43260-13 693142 CABLE UC5 NETWORK HAGIE STS CAB TO BULKHEAD 1
C30 43250-19 693746 CABLE UC5 BATTERY 4-PIN DT FUSED (ECU & SIG) 1
E01 43710 693139 UC5 CONTROLLER MODULE 1
4.4 UC5-BOOM-HG07 – HG07 Boom Kit Parts List (Hagie Kit
Number – 693754)
Item NORAC Part Number Hagie Part Number Name Quantity
B10 44728 693068 MOUNTING BRACKET COMPLETE UC4 BREAKAWAY EXTENDED 2
B11 44743 693072 MOUNTING BRACKET MAIN LIFT SENSOR UC4 PLUS 1
B12 44695-11 693069 MOUNTING BRACKET BREAKAWAY ADAPTER UC3 SENSOR NITRO/HAGIE 2
C03 43260-26 693078 CABLE UC5 NETWORK HAGIE 12 PIN DT (B-KEY) TO 6 PIN DT - 90" 1
C04 43260-12 693135 CABLE UC5 NETWORK HAGIE STS BOOM DISCONNECT TO 8-WAY 1
C05 43220-01 693741 CABLE UC5 NETWORK 14 AWG 1M 2
C06 43220-05 693161 CABLE UC5 NETWORK 14 AWG 5M 1
C07 43210-10 693145 CABLE UC5 NETWORK 18 AWG 10M 2
C08 43220-07 693162 CABLE UC5 NETWORK 14 AWG 7M 2
C09 43260-27 693077 CABLE UC5 NETWORK HAGIE 12 PIN DT (B-KEY) TO 6 PIN DT - 10" 1
E04 43741 693165 UC5 ROLL SENSOR VER. 2 2
E05 43750 693113 UC5 ULTRASONIC SENSOR 3
E10 43760 693147 UC5 NETWORK COUPLER 3-WAY 3
E11 43765 693131 UC5 NETWORK COUPLER 8-WAY 1
E12 43764 693128 UC5 NETWORK COUPLER 2-WAY 1
E20 43764T 693146 UC5 NETWORK COUPLER 2-WAY WITH TERMINATOR 2
M02 UC5-BC-HG07-INST 693742 MANUAL INSTALLATION UC5 HAGIE (STS 2014+) 1
M05 106562 693743 SCREW MACH HEX SS 6-32X1/2 IN 4
P03 105882 693800 UC5 NETWORK 6 PIN PLUG 5

7
4.5 UC5-HYD-HG07 – HG07 Hydraulics Kit Parts List (Hagie Kit
Number – 693755)
Item NORAC Part Number Hagie Part Number Name Quantity
C10 43230-16 693749 CABLE UC5 VALVE HAGIE 2014 120' 1
C11 43230-14 693802 CABLE UC5 VALVE LOCK HAGIE 2014 1
C20 43240-37 693750 CABLE UC5 INTERFACE HAGIE 2014 1
E02 43720 693133 UC5 VALVE MODULE 1
E03 43732 693751 UC5 INPUT MODULE PASS THRU 1
H10 44865-15 693160 HYDRAULICS FITTING KIT - HG3 1
P01 106034 693752 UC5 NETWORK 2 PIN PLUG 1
P02 106602 693801 UC5 NETWORK 12 PIN PLUG (A-KEY) 1
V01 44963D 693455 VALVE BLOCK ASSEMBLY 2 STATION CC/LS PROP DT 4 BOLT 1
4.6 Hydraulic Fitting Kit Details (P/N: 44865-15)
Item Part Number Name Quantity
Picture
F04 103071 MALE 90 DEGREE ADAPTER - 8MB 6MJ90 2
F05 103312 MALE ADAPTER - 6MB-6MJ 6
F08 44928 ORIFICE INSERT .026 IN ONE WAY 2
6 M B - 6 M OR X 90
SIZE IN
1/16TH'S
GENDER: MALE
OR FEMALE
90° ANGLE
SWIVEL
TYPE
GENDER
SIZE
TYPE:
B - ORB
J - JIC
OR - FLAT
FACE
P - PIPE
Fitting Name
Example:

8
5Pre-Install Checklist
The pre-install checklist is necessary to check the existing sprayer functionality before the
installation.
1. Unfold the sprayer over a flat, unobstructed area (i.e. no power lines…etc.).
2. Ensure all boom-fold operations are functional (place a check mark in boxes below).
3. Bring engine to field-operational RPM and record below.
4. Record the time (seconds) it takes for a full stroke for all boom functions. To ensure
repeatable measurements, take the average of 3 trials.
5. Not all sprayers will have the functions listed below in Figure 4.
Ensure the boom has sufficient travel so it does not contact the ground during
these tests.
Figure 4: Pre-Install Boom Speeds

9
6Ultrasonic Sensor Installation
6.1 Bracket Assembly
Assemble the breakaway sensor bracket as illustrated in Figure 5, following the instructions
below.
Figure 5: Breakaway Bracket Assembly
1. Compress the spring and insert it together with the collar into the base.
2. Slide the tube through the assembled part.
3. Using the bolt and nut, tighten the collar to the tube with the sensor tube centered.
4. Apply a small amount of grease to the rotating surfaces of the bracket.
5. To install the sensor brackets on the 45 degree tube, use the sensor adapter plate (B12).

10
6.2 Ultrasonic Sensor Serial Number Arrangement
When installing the UC5 sensors, start with the smallest serial number on the left-hand side,
and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial
number stamped on the sensor housing.
Apply a light coating of the supplied Permatex Anti-seize grease to all threaded
parts upon installation.
Figure 6: Sensor Serial Number Arrangement

11
6.3 Ultrasonic Sensor Mounting Guidelines
The following guidelines will ensure optimal sensor performance and prevent sensor
measurement error. These rules should be followed for both the wing sensors and the main
lift (middle) sensor.
1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground (A).
2. The centerline of the acoustic cone should be approximately vertical at normal operating
heights (A).
3. The bottom of the sensor must be at least 9 inches in front of the spray nozzles and boom
structure (B). (This does not apply for the main lift sensor)
4. The bottom of the sensor must be at least 9 inches above the spray nozzles (C).
5. Ensure there are no other obstructions with a 12 inch (23 cm) diameter circle projected
directly below the sensor (D).
Figure 7: Sensor Mounting Guidelines

12
6.4 Wing Sensor Installation
1. The sensor bracket should be oriented forward (ahead of the boom).
2. Typically the best mounting location for the wing sensor brackets will be near the end of
the boom tips, approximately two feet (60cm) from the end.
3. Mount the NORAC UC5 ultrasonic sensor into the sensor bracket and run the sensor
cable through the sensor tube.
A problem can arise if a sensor is not mounted correctly. It is possible for the
sensor to read off of the boom instead of the ground. This may only become
apparent once the control system is switched from soil to crop mode.
Also be careful that the sensor bracket does not collide with any other part of the
boom when the boom is folded to transport position. If possible, mount the sensor
brackets while the booms are folded to ensure they will not cause interference.
Figure 8: Sensor Reading Off Boom

13
6.5 Main Lift Sensor Installation
Figure 9: Main Lift Bracket Assembly
1. There are a variety of ways to mount the main lift bracket on most sprayers. The bracket
should position the sensor approximately in the center of the sprayer, forward of the
boom. An example of this mounting is illustrated in Figure 10.
2. Mount the ultrasonic sensor to the main lift bracket. Run the sensor cable down the center
of the main lift bracket tube.
Figure 10: Example Mounting of the Main Lift Bracket
Ensure the bracket does not collide with any other part of the sprayer throughout
the full range of main lift motion.

14
7Roll Sensor Installation
7.1 Bracket Assembly
1. Securely mount the roll sensors to the Hagie roll sensor brackets using the #6 hex head
machine screws provided (M05). Tighten screws to 10 in-lbs (1.1 Nm).
2. The roll sensor CANbus connector must be pointing towards the right side of the sprayer.
Figure 11: Roll Sensor Orientation - Connector Facing Right Wing

15
7.2 Boom-Frame Roll Sensor Mounting
1. Install the roll sensor with the lowest serial number onto the bracket on the boom (Figure
12). The roll sensor must be mounted with the connector facing the right boom.
Figure 12: Hagie Boom Frame Roll Sensor Mounting
Ensure the boom frame roll sensor does not collide with any parts and the cable
has sufficient slack for the boom to travel though its entire range of motion.

16
7.3 Chassis Roll Sensor Mounting
1. Mount the roll sensor with the highest serial number on the bracket on the main sprayer
chassis (Figure 13), with the cable facing the right hand wing.
Figure 13: Hagie Chassis Roll Sensor Mounting

17
8Module Installation
An optional module mounting bracket kit is available for purchase from NORAC. The
mounting brackets are compatible with control modules and input modules. One kit is needed
per module.
Item Part Number Name Quantity
B20 43708 UC5 MOUNTING BRACKET KIT (CONTROL AND INPUT MODULES) 1
8.1 Control Module
1. Refer to Figure 2 and Figure 14.
2. Securely mount the control module (E01) as shown in Figure 14.
3. Connect the display cable to the end of the control module with only one Deutsch
connector.
4. Connect the power cable (C30) to one of the two CANbus connectors on the control
module. Be sure that the power is connected to a switched power supply.
5. Route cable C01 from the other CANbus connector to the cab knock outs.
6. Connect cable C03 to cable C01 at the cab knock outs. Connect a 3-way coupler (E10)
between cable C03 and cable C09. Connect cable C09 to cable C04. Route cable C04
towards the valve block.
Figure 14: Control Module Mounting