ATD Tools ATD-7461A Service manual

ATD 1500 lbs. Motorcycle/ATV Jack
Motorcycle/ATV Jack Model Number: ATD-7461A
.SBL0051:yticapaC
Model: ATD-7461A
Model: ATD-7461A
11
Opera ng Instruc ons and Parts Manual
Contents:
Page: 1. - Speci ca ons
2. - Safety and Warning Informa on
3. - Setup, Opera on and Preven ve Maintenance
4. - Setup, Opera on and Preven ve Maintenance Connued
5. - Inspec on, Storage and Troubleshoo ng
6. - Exploded View and Replaceable Part Numbers
7. - Warranty Informa on
8. - Preven ve Maintenance Log
Capacity Min. Height Max Height Jack Size
(L x W xH) Net Weight
1500 LBS 5-3/8” 16-7/8” 33” x 16-1/2” x 13-1/8” 68.2 LBS

Capacity:1500LBS.
Model: ATD-7461A
SAFETY & WARNING INFORMATION
IMPORTANT: READ ALL INSTRUCTIONS BEFORE USEΎ
Before operaƟng this device, be sure to read all content within this manual, ensuring that you understand
the operaƟng procedures, maintenance requirements and all safety warnings.
The owner and/or operator shall have an understanding of the product, its operaƟng characterisƟcs, and
safety operaƟng instrucƟons before operaƟng this device. Safety informaƟon shall be emphasized and
understood. If the operator is not Ňuent in English, the product and safety instrucƟons shall be read to
and discussed with the operator in the operator’s naƟve language by the purchaser/owner or his
designee, making sure that the operator comprehends their contents.
AcƟons to help prevent dangerous situaƟons
.
.
.
.
This is the safety noƟĮcaƟon symbol.
This symbol will noƟfy you of any
potenƟal injury hazards. Please
follow all instrucƟons that follow this
symbol to avoid possible injuries or
death.
Indicates a hazardous
situaƟon. If proper steps are
not followed, death or
serious injury could result.
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xStudy, understand, and follow all instrucƟons be fore operaƟng this device.
xDo not exceedthe ratedcapacity stated.
xUse only on hard level surfaces.
xCenterloadon liŌplaƞorm.
xLiŌonly in areas speciĮed by the automoƟve manufacture.
xImmediately aŌerliŌing load, ensure liŌmechanical load holding means is engaged.
xBefore moving, lowerthe load to the lowest possible point.
xSecure load with appropriate restraint device.
xUse of this product is limited to liŌing, lowering, transporƟngand storing in the lower posiƟon.
Loads consisƟng of a single motor vehicle whose liŌpoint are compaƟblewith the liŌplaƞorm.
IncompaƟbility is evident when the loaded vehicle wobbles, appears unstable, and/or does not
securely engage the liŌplaƞorm.
xRestraininganincompaƟble load will not make the load secure and may cause injury.
xNever work on, under or around a load that is not secured and stable.
xKeep all limbs away fromany moving parts while liŌing and lowering with this device.
xFailure to heed these markings may result in serious personal injury and/or property damage.

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Model: ATD-7461A
SETUP, OPERATION & PREVENTIVE MAINTENANCE
Setup
Prior to each use, visual inspec on (See Pg. 5) shall be made to the device by checking for
abnormal condi ons, such as cracked welds, leaks, and damaged, loose, or missing parts.
Consult the vehicle owner’s manual to determine the loca on of li points.
Assembly (See Image Below)
Remove the hex bolts, lock washers and washers on the power unit base plate (A), and then put
the power unit (B) on the base. Tighten the hex bolt, lock washer and washer un l ght.
Insert the link rod (C) into the rod tank (D). Then ghten the safety bolt.
Insert the foot pedal (E) into the foot pedal sleeve (F) and ghten the hex bolt, locking it into
place.
Unscrew the nut and lock washer on the safety link rod (G). Insert the safety link rod into the link
rod holders (H). Re ghten the nuts and lock washers.
Assemble the handle (I) and insert into the handle sleeve (J), insert handle locking pin (K).
Li ing
Always start by nding the center of the weight load.
Place the jack under the item to be raised and ensure that the saddle is posi oned under the
center of the weight load.
Always check the posi on of the load before con nuing to li .
Use the foot pedal to raise the li arm up un l the saddle reaches the contact point of the item
being li ed. Once there, lock the rear caster wheels before con nuing to li .
Con nue to li the load, ensuring that the safety lock has engaged in one of the three lock
posi ons once desired height is reached.
Periodically check that the load is s ll centered while work is being performed. Failure to ensure
this could result in loss of load and possible injury or death.
3
H
G
K
C
E
A
F
B
I
J
D

Capacity:1500LBS.
Model: ATD-7461A
SETUP, OPERATION & PREVENTIVE MAINTENANCE (Cont.)Ύ
Lowering
xRaise the jack slightly and pull back on the safety link rod, disengaging the safety lock.
xEnsure the enƟre working area is clear of persons and limbs.
xPress the release pedal slowly with your foot to allow for a controlled decent.
MaintenanceΎ
NOTICE: Before performing any service in this jack, the power unit should be removed from the base
plate and placed on a level surface. Use high grade hydraulic oil only. Never use brake Ňuid, motor oil,
transmission Ňuid, turbine oil or any other Ňuids. ISO-VG22 such as Mobil DTE-10 or equivalent hydraulic
oil is recommended.
Check and ReĮll Oil
xWith the jack in the fully lowered, level posiƟon, remove oil Įller plug.
xProper oil level should be 1/4" below the oil Įller plug hole.
xDo not overĮll. Always Įll with new, clean hydraulic jack oil as recommended above.
xReinstall oil Įller plug, then reinstall unit cover.
LubricaƟon and Cleaning
xClean and lubricate all moving parts and pivot points every 3 months.
Air VenƟng Procedures
xWith the power unit in the fully retracted posiƟon, remove oil Įller plug.
xPump the foot pedal rapidly several times. Ensure proper oil level and reinstall oil Įller plug.
xTest power unit funcƟon and repeat above steps unƟl trapped air is completely vented.
AlteraƟons
Because of potenƟal hazards associated with this type of equipment, no alteraƟons shall be made to the
product.
AƩachments and Adapters
Only aƩachments and/or adapters supplied by the manufacturer shall be used.
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Model: ATD-7461A
INSPECTION, STORAGE & TROUBLESHOOTING
Inspec on
Visual inspec on shall be made before each use of the device by checking for abnormal
condions, such as cracked welds, leaks, and damaged, loose, or missing parts.
Other inspec ons shall be made per product opera ng instruc ons.
These devices shall be inspected immediately if the device is believed to have been subjected to
an abnormal load or shock. It is recommended that this inspec on be made by a manufacturer’s
or supplier’s authorized repair facility.
Owners and/or operators should be aware that repair of this jack may require specialized
knowledge and facilies. It is recommended that an annual inspec on of the product be made
by a manufacturer’s or supplier’s authorized repair facility and that any defec ve parts, decals,
or safety labels or signs be replaced with manufacturers or supplier’s speci ed parts.
Storage
The Motorcycle/ ATV Jack should be stored in a dry loca on on a level surface with the unit retracted to
its lowest posi on.
Troubleshoo ng
5
Symptom Possible Causes Soluon
Jack will not lithe load. 1. Release valve not ghtly
closed.
2. Low oil level.
3. Defecve or worn internal
parts.
4. Load exceeds maximum
allowance.
1. Engage release peddle mulple
mes to reseat valve.
2. Check and add oil. Follow “Check
and Refill Oil” instrucons on Pg.4.
3. Disconnue use and contact a
local repair center.
4. Use a higher capacity jack.
Jack will not hold the load. 1. Release valve not ghtly
closed.
2. Power unit malfuncon.
1. Engage release peddle mulple
mes to reseat valve.
2. Disconnue use and contact a
local repair center.
Jack will not descend to
minimum height, or will not
remain in lowered posion.
1. Air trapped in system.
2. Reservoir oil overfilled.
1. Vent air out of system. Follow
“Air
Venng Procedures” above.
2. Check and ensure proper oil level.
Follow “Check and Refill Oil”
instrucon on Pg.4.
Jack will not lito max
height.
1. Low oil level. 1. Check and ensure proper oil level.
Follow “Check and Refill Oil”
instrucons above.
Jack will not funcon
properly aer tried soluon.
1. Internal malfuncon or
structural damage.
1. Stop usage and contact an
authorized repaircenter.

.SBL0051:yticapaC
Model: ATD-7461A
EXPLODED VIEW & REPLACEABLE PART NUMBERS
Item Part Number* Descrip on Q’ty
1 MT.H-100 Caster Assembly 2
2 LYD2.4-6 Front Wheel Assembly 2
3 MT.A.2-3B Rubber Contact Pads 2
4 MT.H-200 Safety Handle Assembly 1
5 MT.H-300 Handle w/ Locking Pin & Screw 1
6 MT.H-500 Foot Pedal Assembly 1
7 MT.H-400 Complete Power Unit 1
N/A 2slebaLtcudorPL-A1647DTA
* Items not iden ed by part number are not available for replacement.
6
3
2
4
5
7
6
1

Capacity:1500LBS.
Model: ATD-7461A
7
WARRANTY INFORMATION
ONE YEAR LIMITED WARRANTY
For a period of one (1) year from your purchase date, ATD Tools, Inc.will repair or
replace (at its option) without charge, your ATD product if it was purchased new and the product
has failed due to a defect in material or workmanship which you experienced during normal use
of the product. This limited warranty is your exclusive remedy.
To access the benefits of this warranty, contact the ATD Tools repair center, TSA
Hydraulics, at 1-844-364-9922 for confirmation that this warranty applies. Thereafter, you may
be advised to return the product under warranty, freight prepaid, to the ATD service department.
If this ATD product is altered, abused, misused, modified, or undergoes service by an
unauthorized technician, your warranty will be void. We are not responsible for damage to
ornamental designs you place on this ATD product and such ornamentation should not cover
any warnings or instructions or they may void the warranty. This warranty does not cover
scratches, superficial dents, and other abrasions to the paint finish that occur under normal use.
Subject to the law in your state:
(1) Your sole and exclusive remedy is repair or replacement of the defective product as
described above.
(2) ATD is not liable for any incidental damages, including but not limited to, lost profits and
unforeseeable consequences.
(3) The repair and replacement of this product under the express limited warranty described
above is your exclusive remedy and is provided in lieu of all other warranties, express or
implied. All other warranties, including implied warranties and warranties of
merchantability or fitness for a particular purpose are disclaimed and, if disclaimer is
prohibited, these warranties are limited to one year from your date of purchase of this
product.
Some states’ laws do not allow limited durations on certain implied warranties and some states’
laws do not allow limitations on incidental or consequential damages. You should consult the
law in your state to determine how your rights may vary.
ATD Tools, Inc.
160 Enterprise Drive
Wentzville, MO 63385
Toll Free Service Number 1-844-364-9922
Printed In China

Capacity:1500LBS.
Model: ATD-7461A
PREVENTIVE MAINTENANCE RECORD LOG
Date Maintenance Performed
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