Challenger Lifts 40200 Instruction Manual

Challenger Lifts, Inc.
MODEL 40200
BOLT ON ALIGNMENT KIT
OPERATION, INSTALLATION & MAINTENANCE MANUAL
IMPORTANT !!!
READ THIS MANUAL COMPLETELY BEFORE INSTALLING OR
OPERATING THE LIFT
200 CABEL STREET, P.O. BOX 3944
LOUISVILLE, KENTUCKY 40201-3944
E-Mail - sale[email protected]om
Web Site - www.challengerlifts.com
OFFICE [phone] FAX [phone]

Model 40200 Bolt-On Alignment
P/N 40223 Rev. 3/12/99
2
1) Drill (3) 9/32" holes thru the runways as shown in FIG 1 below. Caution:Be careful not
to drill into the cables that are located in the power runway.
(6) PLACES
RUNWAY
POWER RUNWAY IDLER
(6) PLACES
POWER
RUNWAY IDLER RUNWAY
(6) PLACES
POWER
RUNWAY IDLER RUNWAY
(6) PLACES
POWER
RUNWAY IDLER RUNWAY
WHEEL STOP
FRONT CROSSBEAM
FIG 1
IMPORTANT: If you intend to mount the turn plates less than 18" from the front of the
runway to service longer wheelbases, ensure that the alignment equipment will clear the
front wheel stop.
2) Bolt the Guide Bar to one of the runways using the 1/4" nuts, bolts & washers
provided. Align the guide bar to the runway using a carpenters square. Bolt down
firmly. Align the guide bar on opposite runwaybyholding straight edge firmlyagainst
bolted guide bar and pushing guide bar evenly against straight edge. Bolt down
firmly.
3) Place the radius gauge against the guide bar and then place the front ramp against
the radius gauge. Using the bolt hole in the front ramp as a template drill (2) 13/32"
holes through the side of the runway. Bolt the front ramptotherunway usingthe 3/8"
nuts, bolts & washers provided. See FIG 2.
4) Measure from the front edge of the bracket on the front ramp 96" back to the front
edge of the rear locator. Using the holes in the rear locator drill (2) 13/32" holes
through the side of the runway. Bolt the rear locator using the 3/8" nuts, bolts &
washers provided. Measure 24" from the front edge of the rear locator to the front
edge of the second rear locator and repeat the previous procedure. See FIG 2.
5) The SlipPlateHousinghas(5)9/16"holesspaced12"apart.The9/16" holesreston
top of the pins on the rear locators. This will allowyou to move the slip plate housing
in several positions to accommodate the proper wheel base.

Model 40200 Bolt-On Alignment
P/N 40223 Rev. 3/12/99
3
FIG 2
Parts Break Down
83" MIN. TO 150" MAX.
WHEEL BASE
96"
FRONT OF
RADIUS PLATE
BRACKET
GUIDE BAR FRONT RAMP
FRONT OF
BRACKET BRACKET
FRONT OF
24"
REAR LOCATOR
SLIP PLATE
96"
83" MIN. TO 150" MAX.
WHEEL BASE
FRONT OF
RADIUS PLATE
BRACKET
GUIDE BAR FRONT RAMP
24"
FRONT OF
BRACKET BRACKET
FRONT OF
REAR LOCATOR
SLIP PLATE
96"
83" MIN. TO 150" MAX.
WHEEL BASE
FRONT OF
RADIUS PLATE
BRACKET
GUIDE BAR FRONT RAMP
24"
FRONT OF
BRACKET BRACKET
FRONT OF
REAR LOCATOR
SLIP PLATE
96"
83" MIN. TO 150" MAX.
WHEEL BASE
FRONT OF
RADIUS PLATE
BRACKET
GUIDE BAR FRONT RAMP
24"
FRONT OF
BRACKET BRACKET
FRONT OF
REAR LOCATOR
SLIP PLATE
13 14 15 16
12
13 14 15
7
16
2
1
3
10
6
9811
4
5
13 14 15 16
12
13 14 15
7
16
2
1
3
10
6
9811
4
5
13 14 15 16
12
13 14 15
7
16
2
1
3
10
6
9811
4
5
13 14 15 16
12
13 14 15
7
16
2
1
3
10
6
9811
4
5
40222
40211
40214
40215
40201
40220
40205
37112
VS543
31115
31037
31036
40216
31035
31038
38095
Part Number
9
15
16
11
13
14
12
10
3
4
5
7
6
8
2
1
Item Number
6
12
12
4
12
12
6
6
2
6
2
168
2
4
Quantity
14
2
1/4" Flat Washer
3/8-16 Hex Nut
3/8" Lock Washer
3/8" Flat Washer
Rear Locator
1/4-20 Hex Nut
1/4" Lock Washer
Guide Bar
Drive On Plate
Slip Plate Housing
Delrin Balls
Slip Plate
Linch Pin
Description

Model 40200 Bolt-On Alignment
P/N 40223 Rev. 3/12/99
4
158
2638
ADJUST 12" FORWARD
OR BACKWARDS
1914
7658