ATD Tools ATD-5812A User manual

ATD5812A_rev_0519Made in China to ATD Tools, Inc. Specifications
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ATD-5812A
10,000 psi. Hydraulic Foot Pump
Owner’s Manual
Features:
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3UHVVXUHUHOLHIYDOYHSURWHFWVK\GUDXOLFFRPSRQHQWV
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Specifications:
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2
Save these instructions. )or \our safet\, read and understand the information contained within. The owner and
operator should have an XQGHUVWDQGLQJ of this product and safe RSHUDWLQJ procedures EHIRUH DWWHPSWLQJ to use this
product. Instructions and VDIHW\ information should EH FRQYH\HG in the operator’s native ODQJXDJH EHIRUH use of this
productisauthorized.0DNH certainthattheoperatorWKRURXJKO\ understandsthe inherent GDQJHUV associated with the
use and misuse of the product. If DQ\ GRXEW H[LWV as to the safe and proper use of this product as outlined in this
IDFWRU\ authorized manual, remove from service until which time it is clear. Inspect before each use. Do not use if
EURNHQ EHQW FUDFNHG or otherwise GDPDJHG parts are noted. If the product has EHHQ or suspected to have EHHQ
VXEMHFWHG to a VKRFN load, discontinue use until FKHFNHG out E\ an authorized IDFWRU\ service center. 2ZQHUV and
operators of this equipment should EH aware that the use and VXEVHTXHQW repair of this equipment PD\ require special
traininJand NQRZOHGJH. It is recommended that an annual inspection EH done E\ qualified personnel and that an\
PLVVLQJ or GDPDJHG parts, decals, ZDUQLQJ VDIHW\ ODEHOV or VLJQV EH replaced with IDFWRU\ authorized replacement
parts onl\. $Q\ product that appears to EH GDPDJHG in DQ\ wa\, is worn or operated DEQRUPDOO\ should EH removed
from service LPPHGLDWHO\ until such time as repairs can EH made.
PRODUCT DESCRIPTION
ATD Tools 10,000 psi +HDY\DuW\+\GUDXOLc )RRW 3XPS is GHVLJQHG to operate on as little as  &)0 #90 psi.
This tool allows TXLFN displacement of K\GUDXOLF fluid, up to 10,000 psi, to FRPSDUDEOH rams, presses, spreaders
compactors and FULPSLQJ machines, DQ\ZKHUH that 10,000 psi of fluid pressure is needed. )RRW actuated treadle
GHVLJQ deliversa metered, contUROODEOH flow to and from the intended application.
Note: Always check connections before using!
)LJXUH  ModelAT'$ nomenclature
9HQW6KLSSLQJ 3OXJ
(underpedal, not shown)
SPECIFICATIONS
Air Input 3RUt
 137))
2LO 2XWSXW 3RUW
8137))
5HVHUYRLr
)RRW 3HGDO
AirManifold
1R /RDd/RDd
Input Air
3UHVVXUH
(psi)
2LO 2XWSXW
3ort Threads Air Input 3RUt Threads
10,000 psi   psi ´137) 1´137) 18 OEV.
:HLJKt
OEs.
wfluid)
Model
1XPEHr
8sDEOH 2il
Capacit\
(in)
5Dted
3UHVVXUH
(psi)
2XWSXW )ORZ 5DWH
(inPLQ
98 cu. in.$7'$


BEFORE USE
1. 9HULI\ that the product and the application are com
SDWLEOH

2. Before XVLQJ this product, read the owner's manual
FRPSOHWHO\ and familiarize \RXUVHOI WKRURXJKO\ with
the product, its components and UHFRJQL]H the haz
ards associated with its use.
 5HSODFH VKLSSLQJ SOXJ (red color) with air vent pluJ
EODFN color). This will help release DQ\ pressurized
airwhichPD\ EH trapped within the reservoir.Ensure
the oil level is MXVW EHORZ the VKLSSLQJ SOXJ hole.
 $OZD\V FKHFN connectionsEHIRUH XVLQJ.Alteration of
this product is VWULFWO\ SURKLELWHG. 8VH RQO\ those
adaptersandattachmentsprovidedandapproved E\
themanufacturer.
Note: Secure threaded port connections with non
KDUGHQLQJ pipe thread compound. 7LJKWHQ VHFXUHO\ to
preventaccidentalremovalofcomponentswhileinuse.
TDNH care not to introduce compound into port orifices.
OPERATION
1. Connect to VXLWDEOH application, then to air source of
at least  &)0 #90 psi.
2. To operate, press on the foot pedal until desired
positionisreached. Stopfurtherapplicationmovement
E\ UHOHDVLQJ pressureontreadle.
. To retract application, press the release valve E\
VWHSSLQJ on the raised, stirrup shaped portion of the
footpedal).
MAINTENANCE
1. Inspect hoses and connections dail\.5HSODFeGDP
DJHG components immediatel\with factor\
authorized replacement parts RQO\
2. 7LJKWHQ connections as needed. 8VH QRQKDUGHQLQJ
pipethread compound when VHUYLFLQJ connections.
 8VH RQO\ JRRG TXDOLW\ K\GUDXOLF fluid.:e recommend
0RELO DTE0 orequivalent.
When not in use or during storage
a. Depressurize and disconnect K\GUDXOLF hoses from
application.
E.:ipe clean, WKRURXJKl\.
c. Store in clean, GU\ environment. Avoid e[Wreme
temperatures.
d. )RU transportation or ORQJ VWRUDJH replace air vent
SOXJ EODFN color) with VKLSSLQJ SOXJ (red color).
e.Shieldpumpwithaprotectivecover.
Adding Hydraulic Fluid
1. Depressurize and disconnect K\GUDXOLF hose from
application.
2. :ith pump in its XSULJKW horizontal position, remove
the air vent SOXJ located on the top plate of the
reservoir.
 8VH asmallfunneltofillreservoirtowithin (19mm)
of the RSHQLQJ.
Note: 8VH RQO\ a JRRG TXDOLW\ K\GUDXOLF oil. Never use
EUDNHIOXLGWUDQVPLVVLRQIOXLGWXUELQHRLOPRWRURLODO
cohol, JO\FHULQ etc. 8VH of other than JRRG TXDOLW\ K\
draulicoil will voidZDUUDQW\ and GDPDJH thepump,hose,
andapplication.
 :LSH up DQ\ spilled fluid and reinstall the air vent
SOXJ.
Changing Hydraulic Fluid
)RU EHVW performanceandORQJHVW life,replacethe
complete fluid VXSSO\ at least once per \Har.
1. Depressurize and disconnect K\GUDXOLF hose from
application.
2. :ith pump in its XSULJKW horizontal position, remove
the air vent SOXJ located on the top plate of the
reservoir.
 8VH asmallfunneltofillreservoirtowithin (19mm)
of the RSHQLQJ.
 3RXU used fluid into a VHDODEOH container.
5. Dispose of fluid in accordance with local UHJXODWLRQV
. )ill with a JRRG qualiW\ h\draulic oil as recommended
DERYH 5HLQVWDOO airvent SOXJ.
Lubrication
8VH a OLJKt machine oil to OXEULFDWe pivot points, KLQJHV
etc.
5HDG and understand all ZDUQLQJV and instructional
materialprovidedonandwiththis productEHforeuse.
Do not H[FHHG rated capacit\.
Burst hazard H[LVWV if hose or connection pressure
H[FHHGV rated pressure.
1HYHU operate pump when it is disconnected from
application. This will pressureize the hose and
connections and increases the EXUVW harzard.
8VH JDXJH or other load PHDVXULQJ instrument to
YHULI\ load.
$OZD\s inspect hoses and connections for GDPDJH
prior to use.
$OZD\V wear protective FORWKLQJ and H\H protection
whenoperatLQJ this equipment.
$OZD\V ensure that the chosen application is VWDEOe
toZRUN onandaround.
Do not ZRUN under a lifted load without adequatel\
rated support devices such as MDFN stands.
DonotsXEMHFtthepumpanditscomponentstoshocN
loads.
Donotconnect to application which can return more
oiltothereservoirthanthepumpreservoircanhold.
)DLOXUH to heed this ZDUQLQJ PD\ result in personal
LQMXU\ as well as SURSHUW\ GDPDJH.
!
WARNIN
G


TROUBLESHOOTING
Symptom PossibleCauses Corrective Action
Application will not H[WHQG move or
respond to pressurized fluid
Applicationrespondstopressurized
fluid, EXW V\VWHP does not maintain
pressure
Application will notfully H[WHQG
F\OLQGHU orspreader)
2YHUORDG condition
)OXLG level low
)OXLG level low
2Yerloadcondition
+\GUDXOLF unit malfunction
5HPHG\ overloadcondition
5HPHG\ overloadcondition
Contact Service Center
Secure load by other means.
Depressurize pumpand hose, remove
application,thenensureproper fluid level
Ensureproper fluid level
3RRU performance
Application will not return fluid to
pump (i.e. F\OLQGHU will not retract)
0DOIXQFWLRQLQJ coupler,
GDPDJHG application
5HVHUYRLU overfilled
Secure load by other means.
Depressurize pumpand hose, remove
couplerDQGRU application, then renew or
replace
Secure load by other means.
Depressurize pumpand hose, remove
application,thendrain fluid to proper level

5
REPLACEMENT PARTS
1RW all components of this MDFN are replacement items, EXW are illustrated as a convenient reference for location
and position in the DVVHPEO\ sequence. :KHQ RUGHULQJ parts, please JLYH the model QXPEHU and parts description.
Call \RXUGLVWULEXWRU for current SULFLQJ


ITEM# ORDERING PART# PART DESCRIPTION QTY ITEM# ORDERING PART# PART DESCRIPTION QTY
135T5812A01 2I/5ESE5V2I51535T5812A5ADA3TE51
235T5812A02 5ETAI1E55I1* 1 35T5812A S35I1* 1
35T5812A02I/)I/TE51 35T5812A VA/VE C25E1
35T5812A0S8CTI21 3I3E1 835T5812ASK 25I1* 1
535T5812A05 STEE/BA// 1935T5812ASK 1Y/21 *ASKET 1
35T5812A0S1A35I1* 150 35T5812A50 VA/VE SEAT 1
35T5812ASK C233E5:AS+E5151 35T5812A51 T+IMB/E1
835T5812A08 VA/VE B/2CK 1 52 35T5812A52 S35I1* 1
9
35T5812A09 SA)TY VA/VE 1
53
35T5812A52I/5E/EASE VA/VE 1
10 35T5812A10 STEE/BA// 1535T5812A5SEA/1
11 35T5812A11 BA// VA/VE SEAT 1 55 35T5812A55 3A1E/1
12 35T5812A12 S35I1* 1535T5812A5B2/T
135T5812A1SC5E:1535T5812A525I1* 1
135T5812ASK C233E5:AS+E5158 35T5812A58 B2/T1
15 35T5812A15 AI538M3B2DY 1 59 35T5812A59 M8))IE51
135T5812ASK SEA/1035T5812A0B2/T2
135T5812ASK 1Y/21 *ASKET 1 135T5812A1)I/TE51
18 35T5812ASK C233E5B8S+I1* 1235T5812A2S1A35I1* 1
19 35T5812A19 B2/T1  357$ 3EDA/1
20 35T5812A20 S35I1* 1 35T5812A S35I1* 1
21 35T5812ASK 25I1* 2535T5812A513T 1´ CA31
22 35T5812A22 STEE/BA//   35T5812A S1A35I1* 1
235T5812A2AI5CY/I1DE51 35T5812A )I/TE51
235T5812A2:AS+E51835T5812A8AI5VA/VE B/2CK 1
25 35T5812A25 AI538M3C25E1 935T5812A9SEA/1
235T5812A23IST21 1035T5812A0AI5VA/VE C25E1
235T5812ASK 25I1* 2135T5812ASK 25I1* 1
28 35T5812A28 AI55E/EASE VA/VE 1 235T5812ASK 25I1* 1
29 35T5812ASK 25I1* 2 35T5812A AI5VA/VE SET 1
035T5812A0C2VE51 357$ S1A35I1* 2
 35T5812A AI53/8* 15357$ AXIS 1
 35T5812ASK 25I1* 2 35T5812A B2/T2
535T5812A5C2VE51 35T5812A :AS+E52
 35T5812ASK 25I1*  835T5812A8/2CK 3/ATE 1
 35T5812ASK 25I1*  935T5812A9SEA/1
835T5812A8B2/T8 80 35T5812A80 AI53/8* 1
935T5812A9B2/T2 81 35T5812ASK 25I1* 1
035T5812A013T 8´C283/E5182 35T5812A82 SC5E:1
135T5812A1STEE/BA// 1835T5812ASK C233E5:AS+E51
235T5812A2S35I1* 1835T5812A8B2/T1
 35T5812ASK 25I1*  85 35T5812A85 C21E VA/VE 1
 35T5812ASK 1Y/21 *ASKET 2
*Seal Kit Includes: 7, 14, 16, 17, 18, 21, 27, 29, 34, 36, 37, 43, 44, 48, 49, 71, 72, 81 & 83


1RWHs

8
WARRANTY
1 YEAR LIMITED WARRANTY
THIS WARRANTY AND CONFIRMED RECEIPT(S) SHOULD BE RETAINED BY THE CUSTOMER AT ALL TIMES
385&+$6(')520 _______________________________________
'$7(385&+$6(' ________________________________________
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