ATEQ D670 User manual

ATEQ D670
Quick Start Guide

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Table of contents
Safety advisory / Warranty
Good practices and safety instructions 4
Air quality requirements 5
Preamble
ATEQ D670, a universal flow meter 6
Flow rate test 7
Principe of a cycle 8
Your ATEQ D670
Front panel 9
Connectors on the back panel (with all options) 10
Power supply connectors 14
Digital links 14
Digital inputs/outputs 17
Pneumatic connectors 21
Pneumatics configuration 25
User interface
Overview 31
Keys 31
Display 32
Starting up
Power up 34
Preparing a program 34
Modifying a parameter 35
Selecting a program 36
Starting and stopping current cycle 36
User adjustments
Options of the menus 37
Specifications
Characteristics 42

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ATEQ - Measurement Solution, Global Leader.
ATEQ
15, rue des Dames, Z.I.
78340 LES CLAYES-SOUS-BOIS
FRANCE
[e-mail]
ateq.com
T.: [phone]
F.: [phone]
ATEQ K.K.
3 –41 ATEQ Building, Ikehata
Chiryu-city, Aichi-pref
JAPAN
[e-mail]
ateq.co.jp
T.: [phone]
F.: [phone]
ATEQ China
98 Jian Peng Lu
Shanghai
CHINA
shangha[email protected]m.cn
ateq.com.cn
T.: [phone]
F.: [phone]
ATEQ SYSTEMS ANALYSIS TAIWAN CO.,
LTD.
NO. 3, LAN 223, San Jia Dong Street
40642, TAICHUNG
TAIWAN
[e-mail]
ateq.com.tw
T.: [phone]
F.: [phone]
ATEQ CORP.
35980 Industrial Road Suite L
Livonia MI 48150
UNITED STATES
[e-mail]
atequsa.com
T.: [phone]
F.: [phone]
We continuously work on improving our products. This is why information contained in this
manual, the device andthetechnical specifications maybe modified without prior notification.
Pictures and figures in this manual are non-contractual.

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Safety advisory / Warranty
GOOD PRACTICES AND SAFETY INSTRUCTIONS
Safety recommendations
If the device is supplied with 100 / 240 V AC, it is mandatory to connect it to theground with
a good link to the ground, to protect against electric hazard or electrocution.
It is dangerous to change the status of the outputs.
They can control power actuators or other equipment (mechanical, pneumatic, hydraulic,
electrical or other) which can cause serious personal injury and damage to surrounding
material.
For safety and quality measurement reasons, it isimportant, before powering on the device,
to ensure that it is air supplied with a minimum operating pressure (0.6 MPa ± 15%).
Recommendations for the test environment
Keep the test area as clean as possible.
Recommendations for operators
ATEQ recommends that the operators who use the devices have training and a level of
qualification that correspond to the job to perform.
General recommendations
—Read the user manual before using the device.
—All electrical connections to the device must be equipped with safety systems (fuses,
circuit breakers, etc.) adapted to the needs and in accordance with the applicable
standards and rules.
—To avoid electromagnetic interference, electrical connections to the device must be
shorter than 2 meters.
—Power supply plug must be grounded.
—Disconnect the device from the mains before performing any maintenance work.
—Shut off the compressed air supply when working on the pneumatic assembly.
—Do not open a connected device.
—Avoid splashing water on the device.
ATEQ is at your disposal for any information concerning the use of the device under
maximum safety conditions.
We draw your attention to the fact that ATEQ cannot be held responsible for any accident
related to a misuse of the measuring instrument, the workstation or non-compliance of the
installation with safety rules.
In addition, ATEQ declines any responsibility for the calibration or the fitting of their
instruments that is not done by ATEQ.
ATEQ also declines any responsibility for any modification (program, mechanical or
electrical) of the device done without their written consent.

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AIR QUALITY REQUIREMENTS
The air supplied into the device must be clean and dry. Even though the device is provided
with a filter, the presence of dust, oil or impurities may cause malfunction.
Air quality requirements according to ISO standard 8573
The air must be clean and dry.
The presence of impurities, oil or humidity in the air may cause deterioration
which will not be covered by the warranty.
When the instrument is working in vacuum conditions, impurities must be
prevented from being drawn into its internal components.
For this purpose, we strongly recommend that a suitable airtight filter is installed
between the part under test and the instrument.
ATEQ recommends the following characteristics for the air supplied into the device.
Recommended additional equipment
ATEQ recommends the installation of this additional equipment:
—Air dryer to provide dry air at less than - 40°C dew point
—25 microns and 1/100 microns double filter
Air characteristics
ISO standard 8573 class
Grain size and concentration
0.1 μm and 0.1 mg/m3
Class 1
Dew point under pressure
- 40°C dew
Class 2
Maximum concentration of oil
0.01 mg/m3
Class 1

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Preamble
ATEQ D670, A UNIVERSAL FLOW METER
ATEQ D670 is a universal flow meter that measures flow rates through parts to test.
ATEQ D670 can memorize 128 different test programs.

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FLOW RATE TEST
The ATEQ D6 series can do direct or indirect measurements. In both cases, the flow meter
can also work in vacuum (optional).
Measurement principle
Whenthefluid (gas) entersthe device 1 ,it moves through acalibratedflow tube 2 which
causesadropinpressure.Thepressuredropismeasuredbyadifferentialpressuresensor
3 . The pressure ofthe part undertest 5 ismeasured bythe sensor 4 .
1 Device
2 Calibrated flow tube
3 Differential pressure sensor
4 Pressure sensor
5 Part under test
Direct measurement
Once the part is filled, the device measures the flow rate through the part.
The test pressure is applied to the device 1 and then to the input of the part under test 2.
1 Device
2 Part under test

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Indirect measurement
The indirect measurement (also called recovery mode or under bell) allows a considerable
gain in time as the flow which enters into the device is already stabilized.
The test pressure is first applied to the input of the part under test 1 and then to the
device 2. The output of the device 2 is vented to the atmosphere.
Thismethodallowstotestthepartsat ahigher pressure test(upto2MPa).
1 Part under test
2 Device
Depending on the part type, it may be possible to use a bell (ex: shower head where
it is impossible to recover the flow other than through the use of a bell). This method
can only be used if the recovery of the flow is easy.
PRINCIPLE OF A CYCLE
The measurement cycle is made of 4 main phases: fill, stabilization, test, dumping.
A Pressure auto zero additional phase 0can be placed at the start or at the end of a cycle,
depending on the requirement of the operator.
0 Pressure auto zero phase
1 Fill phase
2 Stabilization phase
3 Test
4 Dumping

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Your ATEQ D670
FRONT PANEL
The user interface is located on the front panel.
1 Display
2 Cycle keys
3 Navigation keys
4 USB connectors
For more information, refer to User interface.

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CONNECTORS ON THE BACK PANEL (WITH ALL OPTIONS)
3U case
J1
J3
J14
J5
J6
J7
J8
J10
J9
J11
J12
J13
18
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
14
8
19
20
20
21
21
22
23
24
20
25
26
27
28
29
30
31
32
33
34
35
36
37

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Ref
Name
Description
1
J1
Analog outputs - pressure and flow (option)
2
J5
Fieldbus connector
3
J6
Fieldbus connector
4
J8
Extender (not operational)
5
J10
Program selection extension connector (option)
6
J12
Printer RS232 connector / Modbus (option)
7
M1
External capillary option
8
J13
Temperature probe connector (option for external capillary)
9
-
0.6 MPa valves air supply input (1 MPa range) or vacuum input
10
P
External back pressure connector (option)
11
-
Input connector to the air filter (valves or regulator air supply)
12
A
Pneumatic output for external dump option or A automatic connector
option
13
B
Pneumatic output for external shut off option or B automatic
connector option
14
TEST
Capillary connector to connect to the part under test
15
-
Pneumatic output for external option
16
TEST
Test capillary output (dual capillary option)
17
-
Pneumatic output for external option
18
-
Pneumatic output for external option
19
-
Pneumatic output for external option
20
ATM
Output capillary (indirect mode): has to be left to the atmosphere
21
ATM
Output to be left to the atmosphere
22
Y2
T1 + T2 tests output option
23
Y1
T1 + T2 tests output option
24
-
Regulator output (indirect mode or bypass option or external capillary
option)
25
M1
External Capillary 2 connector M1 (option)
26
M2
External Capillary 2 connector M2 (option)
27
M2
External Capillary 1 connector M2 (option)
28
M1
External Capillary 1 connector M1 (option)
29
ATEQ
Air supply energy information
30
-
Part number / Serial number
31
M2
External capillary connector (option)
32
J11
Relay board connector (digital inputs/outputs) (option)
33
J9
Outputs code board connector (digital inputs/outputs) (option)
34
J7
Connector for 100 / 240 V AC power supply
35
-
Ground
36
J14
Profibus option
37
J3
Not used

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6U case
J13
J1
J3
J14
J5
J6
J7
J8
J10
J9
J11
J12
J13
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

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Ref
Name
Description
1
TEST
Test outputs (option)
2
TEST
Test outputs (option)
3
TEST
Test outputs (option)
4
TEST
Test outputs (option)
5
TEST
Test outputs (option)
6
TEST
Test outputs (option)
7
-
Pneumatic input for valve piloting option
8
M1
To be connected to M1 –capillary 1 (option)
9
M2
To be connected to M2 –capillary 1 (option)
10
M2
To be connected to M2 –capillary 2 (option)
11
M1
To be connected to M1 –capillary 2 (option)
12
-
Pneumatic input for valve piloting option
13
ATM
Flow inputs before valves switching to be connected to test outputs on
the upper case
14
ATM
Flow inputs before valves switching to be connected to test outputs on
the upper case
15
ATM
Flow inputs before valves switching to be connected to test outputs on
the upper case
16
ATM
Flow inputs before valves switching to be connected to test outputs on
the upper case
17
-
Pneumatic input for valve piloting option
18
-
Pneumatic input for valve piloting option
19
J13
Temperature cable input (if capillary placed in the bottom case)

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POWER SUPPLY CONNECTORS
Internal supply only
100 / 240 V AC connector (J7)
The device can be connected to a 100 / 240 V AC power supply.
This connector has an ON/OFF button.
It is mandatoryto connect the device to the ground witha good link to the ground,
to protect against electric hazard or electrocution.
1 ON
0 OFF
DIGITAL LINKS
PC USB connectors (on front face)
USB connectors can be used for connecting miscellaneous compatible USB devices.
The USB connectors are located under the rubber cover 1(see figure).
1 Rubber cover
2 USB connector to PC
3 USB connector to USB key
Do not connect two USB devices at the same time.
Do not use a cable longer than 2 m.
Push the rubber cover 1slightly forward for an easy access to USB connectors 2and 3.
Only use this connection for temporary communication. Connection to a PC
cannot be used permanently because the communication can be disconnected by
the PC.

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Printer RS232 connector (J12)
RS232 - SubD 9 pins male connector (printer)
RS232 for printer, bar code reader, PC connection.
Profibus connector (option) (J14)
SubD 9 pins female connector (Profibus) option
Profibus: SubD 9 pins female connector.
Devicenet connectors (J5) (J6) (option)
M12 type connector - 5 pins male connector (J5) (Devicenet input)
For connection to others ATEQ devices.
Pin number
Signal
1
Not used
2
RXD data input
3
TXD data input
4
Not used
5
Ground
6
Not used
7
RTS request to send
8
CTS clear to send
9
Not used
Pin number
Signal
1
PE (ground)
2
Not used
3
Data line A
4
CNTR - A (repeater control
signal)
5
DGND (logic ground)
6
VP (supply)
7
Not used
8
Data line B
9
Not used
Pin number
Signal
1
Drain
2
V+
3
V-
4
CAN_H
5
CAN_L

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M12 type connector - 5 pins female connector (J6) (Devicenet
output)
For connection to other ATEQ devices.
Profinet connectors (J5 + J6) (option)
M12 D coded type connector - 4 pins female connector (J5 + J6)
Ethernet connector (J5 + J6) (option)
Standard connection Ethernet TCP / IP protocol.
One of these network protocols is available:
—Ethernet IP
—Profinet
—Ethercat
Pin number
Signal
1
Drain
2
V+
3
V-
4
CAN_H
5
CAN_L
Pin number
Signal
1
Ethernet Tx + (Transmit Data +)
2
Ethernet Rx + (Receive Data +)
3
Ethernet Tx - (Transmit Data -)
4
Ethernet Rx - (Receive Data -)

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DIGITAL INPUTS/OUTPUTS
The 24V DC power supply for the digital inputs can be provided by 2 means:
—The internal power supply of the device (0.3 A max)
—An external power supply provided by the customer.
Inputs default mode is PNP. NPN mode is available on request.
Relay board connector (J11) (option)
Characteristics
—Inputs
• Activation: + 24 V DC
—Outputs
• Dry contacts
• 60 V AC / DC max - 200 mA max.
Pin number
Inputs / outputs
Description
1
Input 1
RESET
2
+ 24 V DC
Common
3
Input 2
START
4
+ 24 V DC
Common
5
Input 3
Program selection
6
Input 4
Program selection
7
Input 5
Program selection
8
Input 6
Program selection
9
Input 7
Program selection (programmable input)
10
Output
Common floating output
11
Output
Pass part
12
Output
High flow fail part
13
Output
Low flow fail part
14
Output
Warning
15
Output
End of cycle
16
0 V
Ground

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Program selection extension connector (J10) (option)
The J10 connector is an extension of the J11 connector that enables the
selection of 128 programs.
Characteristics
—Inputs
• Activation: + 24 V DC.
Program selection (J11 and J10)
The connectors J11 and J10 (option) enable you to select a program from digital inputs.
Combinations of connector pins to activate for program selection.
* X is equal to 0 or 1 in function of the program number.
Pin number
Inputs/outputs
Description
1
Input 8
Program selection from 33 to 64 (programmable input)
2
Input 9
Program selection from 65 to 128 (programmable input)
Program
number
J11
J10
Pin 5
(input 3)
Pin 6
(input 4)
Pin 7
(input 5)
Pin 8
(input 6)
Pin 9
(input 7)
Pin 1
(input 8)
Pin 2
(input 9)
1
0
0
0
0
0
0
0
2
1
0
0
0
0
0
0
3
0
1
0
0
0
0
0
4
1
1
0
0
0
0
0
5
0
0
1
0
0
0
0
6
1
0
1
0
0
0
0
7
0
1
1
0
0
0
0
8
1
1
1
0
0
0
0
9
0
0
0
1
0
0
0
10
1
0
0
1
0
0
0
11
0
1
0
1
0
0
0
12
1
1
0
1
0
0
0
13
0
0
1
1
0
0
0
14
1
0
1
1
0
0
0
15
0
1
1
1
0
0
0
16
1
1
1
1
0
0
0
17 to 32
X*
X
X
X
1
X
X
33 to 64
X
X
X
X
X
1
X
65 to 128
X
X
X
X
X
X
1

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Valve codes and auxiliary outputs board connector (J9)
(option)
Characteristics
—Outputs:
• 24 V DC - 100 mA max per output.
—Inputs:
• Activation: + 24 V DC.
Pin number
Inputs / outputs
Description
1
+ 24 V DC
Common (outputs 1, 2,3)
2
Output 1
Open collector
3
Output 2
Open collector
4
Output 3
Open collector
5
+ 24 V DC
Common (outputs 4, 5, 6)
6
Output 4
Open collector
7
Output 5
Open collector
8
Output 6
Open collector
9
Input 1
Programmable input
10
Input 2
Programmable input
11
Input 3
Programmable input
12
Input 4
Programmable input
13
Input 5
Programmable input
14
0 V
Ground
15
Input 6
Programmable input
16
0 V
Ground

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Analog outputs connector (J1) (option)
M12 –8 pin Female connector
Pin number
Description
1
Pressure analog output (ground)
2
Pressure analog output (0-10Vdc)
3
Flow analog output (ground)
4
Flow analog output (0-10Vdc)
5
Not connected
6
Not connected
7
Not connected
8
Not connected