ATEQ F6Class User manual

ATEQ F6Class
Quick Start Guide

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Table of contents
Safety advisory / Warranty
Good practices and safety instructions 4
Air quality requirements 5
Preamble
ATEQ F6Class, a universal leak tester 6
Leak test 6
Principle of a cycle 7
Your ATEQ F6Class
Front panel 8
Connectors on the back panel (with all options) 9
Power supply connectors 11
Digital links 12
Digital inputs/outputs 12
Pneumatic connectors 15
Pneumatics configuration 17
User interface
Overview 19
Keys 19
Display 20
Starting up
Power up 22
Preparing a program 22
Modifying a parameter 23
Selecting a program 24
Starting and stopping current cycle 24
User adjustments
Options of the menus 25
Specifications
Characteristics 31

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ATEQ Manufacturer Plants - Measurement Solution, Global Leader.
ATEQ
15, rue des Dames, Z.I.
78340 LES CLAYES-SOUS-BOIS
FRANCE
[email protected]
ateq.com
T.: [phone]
F.: [phone]
ATEQ K.K.
3 – 41 ATEQ Building, Ikehata
Chiryu-city, Aichi-pref
JAPAN
[email protected]
ateq.co.jp
T.: [phone]
F.: [phone]
ATEQ China
98 Jian Peng Lu
Shanghai
CHINA
[email protected]
ateq.com.cn
T.: [phone]
F.: [phone]
ATEQ SYSTEMS ANALYSIS
TAIWAN CO., LTD.
NO. 3, LAN 223, San Jia Dong
Street
40642, TAICHUNG
TAIWAN
[email protected]
ateq.com.tw
T.: [phone]
F.: [phone]
ATEQ CORP.
35980 Industrial Road Suite L
Livonia MI 48150
UNITED STATES
[email protected]
atequsa.com
T.: [phone]
F.: [phone]
We continuously work on improving our products. This is why information contained in this
manual, the device and the technical specifications may be modified without prior notification.
Pictures and figures in this manual are non-contractual.

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Safety advisory / Warranty
GOOD PRACTICES AND SAFETY INSTRUCTIONS
Safety recommendations
If the device is supplied with 100/240VAC, it is mandatory to connect it to the ground with
a good link to the ground, to protect against electric hazard or electrocution.
It is dangerous to change the status of the outputs.
They can control power actuators or other equipment (mechanical, pneumatic, hydraulic,
electrical or other) which can cause serious personal injury and damage to surrounding material.
For safety and quality measurement reasons, it is important, before powering on the device,
to ensure that it is air supplied with a minimum operating pressure (0.6MPa (87PSI) ± 15%).
Recommendations for the test environment
Keep the test area as clean as possible.
Recommendations for operators
ATEQ recommends that the operators who use the devices have training and a level of
qualification that correspond to the job to perform.
General recommendations
— Read the user manual before using the device.
— All electrical connections to the device must be equipped with safety systems (fuses,
circuit breakers, etc.) adapted to the needs and in accordance with the applicable
standards and rules.
— To avoid electromagnetic interference, electrical connections to the device must be
shorter than 2 meters.
— Power supply plug must be grounded.
— Disconnect the device from the mains before performing any maintenance work.
— Shut off the compressed air supply when working on the pneumatic assembly.
— Do not open a connected device.
— Avoid splashing water on the device.
ATEQ is at your disposal for any information concerning the use of the device under
maximum safety conditions.
We draw your attention to the fact that ATEQ cannot be held responsible for any
accident related to a misuse of the measuring instrument, the workstation or non-
compliance of the installation with safety rules.
In addition, ATEQ declines any responsibility for the calibration or the fitting of their
instruments that is not done by ATEQ.
ATEQ also declines any responsibility for any modification (program, mechanical or
electrical) of the device done without their written consent.

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AIR QUALITY REQUIREMENTS
The air supplied into the device must be clean and dry. Even though the device is provided
with a filter, the presence of dust, oil or impurities may cause malfunction.
Air quality requirements according to ISO standard 8573
The air must be clean and dry.
The presence of impurities, oil or humidity in the air may cause deterioration which will not
be covered by the warranty.
When the instrument is working in vacuum conditions, impurities must be prevented from
being drawn into its internal components.
For this purpose we strongly recommend that a suitable airtight filter is installed between
the part under test and the instrument.
ATEQ recommends the following characteristics for the air supplied into the device.
Air characteristics ISO standard 8573 class
Grain size and concentration 0.1 μm and 0.1 mg/m3 Class 1
Dew point under pressure - 40°C dew Class 2
Maximum concentration of oil 0.01 mg/m3 Class 1
Recommended additional equipment
ATEQ recommends the installation of this additional equipment:
— Air dryer to provide dry air at less than -40°C dew point
— 25 micron and 1/100 micron double filter.

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Preamble
ATEQ F6CLASS, A UNIVERSAL LEAK TESTER
ATEQ F6Class is a leak detector that tests the airtightness of parts.
ATEQ F6Class can memorise16different test programs.
LEAK TEST
Direct measurement principle
The part under test3and the reference
part5are filled to an identical pressure.
A differential sensor4measures the pressure
variation between the part under test3and
the reference part5. In some applications,
the reference part can be replaced by a cap.
1Device
2Pressure sensor
3Part under test
4Differential pressure sensor
5Reference part

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PRINCIPLE OF A CYCLE
The measurement cycle is made of 4 main phases: fill, stabilization, test, dumping.
Pressure
(0) (1) (2) (4)
Time
Cycle start
Cycle end
(3)
0Waiting phase
1Fill phase
2Stabilization phase
3Test
4Dumping

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Your ATEQ F6Class
FRONT PANEL
1Display
2Cycle keys
3Navigation keys
4USB connectors
5Quick connector
6Mechanical Regulator
For more information, refer to User interface

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CONNECTORS ON THE BACK PANEL (WITH ALL OPTIONS)

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Ref Name Description
1J10 Not operational
2J12 Printer RS232 connector / Modbus (option)
3RReference part connector
4-Exhaust output
5-Input connector to the air filter (valves or regulator air supply)
6-Pilot pressure input or test pressure input (according
configuration)
7BPneumatic output for B automatic connector option
8APneumatic output for A automatic connector option
9-Vacuum input or external regulated pressure (according
configuration)
10 -Part number / Serial number
11 -Air supply energy information
12 P1 Pressurization output
13 TTest part connector
14 -Ground
15 J11 Relay board connector (digital inputs/outputsand 24VDC-2A
power supply)
16 J7 Connector for 24VDC-2A

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POWER SUPPLY CONNECTORS
The device can be connected to an external power supply (24VDC-2A) or provided with
an internal power supply (100/240VAC) (option).
External supply
24 V DC connector (J7)
The device can be connected to a 24VDC-2A power supply through a M12 4 pins type
connector.
Pin number Signal
1Not connected
2+ 24 V DC
3Not connected
4Ground: 0 V
24 V DC on the relay board connector (J11) (option)
The device can also be connected to a 24VDC-2A power supply through J11 connector
on the relay board.
Pin number Signal
2+ 24 V DC
4+ 24 V DC
16 Ground: 0 V
Apply 24 V DC to the pin2 or4.

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DIGITAL LINKS
PC USB connectors (on front face)
USB connectors can be used for connecting miscellaneous compatible USB devices.
The USB connectors are located under the rubber cover1(see figure).
1Rubber cover
2USB connector to PC
3USB connector to USB key
Do not connect two USB devices at the same time.
Do not use a cable longer than 2 m.
Push the rubber cover1 slightly forward for an easy access to USB connectors2 and3.
Only use this connection for temporary communication. Connection to a PC cannot be used
permanently because the communication can be disconnected by the PC.
Printer RS232 connector / Modbus (option)
RS232 - SubD 9 pins male connector (printer) (J12)
RS232 for printer, barcode reader, PC connection.
Pin number Signal
1Not used
2RXD data input
3TXD data input
4Not used
5Ground
6Not used
7RTS request to send
8CTS clear to send
9Not used
DIGITAL INPUTS/OUTPUTS
The 24V DC power supply for the digital inputs can be provided by 2 means:
— The internal power supply of the device (0.3A max)
— An external power supply provided by the customer.
Inputs default mode is PNP. NPN mode is available on request.

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Relay board connector (J11) (option)
Characteristics
— Inputs
• Activation: + 24 V DC.
— Outputs
• Dry contacts
• 60 V AC / DC max - 200 mA max.
Pin number Inputs / outputs Description
1Input 1 RESET
2+ 24 V DC Common
3Input 2 START
4+ 24 V DC Common
5Input 3 Program selection
6Input 4 Program selection
7Input 5 Program selection
8Input 6 Program selection
9Input 7 Not used
10 Output Common floating output
11 Output Pass part
12 Output Test fail part
13 Output Reference fail part
14 Output Warning
15 Output End of cycle
16 0 V Ground
The device can be energized through theJ11 connector of the relay board (except if internal
supply option):
0V to the pin16
24VDC to the pin2 or4.

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Program selection(J11)
The connector J11 enables you to select a program from digital inputs.
Combinations of connector pins to activate for program selection
Program
number
Pin 5
(input 3)
Pin 6
(input 4)
Pin 7
(input 5)
Pin 8
(input 6)
Pin 9
(input 7)
100000
210000
301000
411000
500100
610100
701100
811100
900010
10 10010
11 01010
12 11010
13 00110
14 10110
15 01110
16 11110

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PNEUMATIC CONNECTORS
Pneumatic connectors used to connect the part under test are located on the back panel
of the device.
Pneumatic supply
The pneumatic supply has to meet specific requirements recommended by ATEQ. Refer to
Good practices and safety instructions section.
A specific filter may be necessary.
The air is supplied via the filter located on the back panel of the device.
Metal air filter
The metal filter is used for 1MPa
(145PSI) range.
The maximum pressure admissible is
1.2MPa (174PSI).
Plastic air filter
The plastic filter is used for 0.5MPa
(72.5PSI) range (direct and indirect
modes) or 2MPa (290PSI) range (for
pilot valves input).
The maximum pressure admissible is
690kPa (100PSI).

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Quick connector (on front face) (option)
Use this function to check the calibration.
As this connector is part of the measurement circuit, all its connections must be air tight.
Test and reference outputs
The outputs enables parts to be connected (test and reference)
1Test connector
2Reference connector
3Not used
4Exhaust output
5Pressurization output
Metallic fitting available for test(1) and
reference(2) connectors:
— 2.7/4 mm
— 3/5 mm
— 4/6 mm
— 6/8 mm
Other input
1Pilot pressure input or test pressure
input (according configuration)
Pneumatic output 0.6MPa (87PSI) (option)
A and B: automatic connectors option. These
connectors are used to drive pneumatic
caps on the part under test.

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Air supply input for options
Instant fitting: 6 mm diameter
— Vacuum input for vacuum range
— External regulated pressure (according
configuration)
PNEUMATICS CONFIGURATION
Direct mode - Low range
Pressure: from 0 to 500kPa (72.5PSI)
Connections
Connection Option / description
6 to1Connection of the reference output to the reference part
5 to4Connection of the test output to the part under test
Air supply to2Connection of the air supply to the filter input (0.6MPa (87 PSI))
Vacuum to 3Connection to the vacuum (option)

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Direct mode - Medium range
Maximum pressure: 1MPa (145PSI)
Connections
Connection Option / description
6 to1Connection of the reference output to the reference part
5 to4Connection of the test output to the part under test
Regulator air supply to2Connection of the regulator air supply to the filter input (1.2 MPa
(174PSI))
Air supply to 3Connection of the air supply (0.6MPa (87PSI))

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User interface
OVERVIEW
1Display
2Cycle keys
3Navigation keys
KEYS
Cycle keys
The cycle keys are used to start and to stop a measurement cycle.
Key Name Function
Start On the Program screen, starts a measurement cycle and opens the
Measurement cycle screen.
Reset Stops the measurement cycle in progress and returns to the
Program screen.

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Navigation keys
The navigation keys are used to select menus/options and change parameter values.
Key Name Function
Up key Scrolls up or increases numerical values.
Down key Scrolls down or decreases numerical values.
OK Returns to theMAIN MENU screen or opens menus and options,
validates parameters.
Esc Returns to previous screen (until the Program screen), escapes
without modifying parameters.
Smart key
Smart key is a programmable key that provides direct access to a function selected by
the user.
Key Name Function
Smart key Starts a measurement cycle (default, programmable).
This key is programmable through theMAIN MENU screen:
MAIN MENU >CONFIGURATION >MISCELLANEOUS>SMART KEY
DISPLAY
The device uses 4 main screens.
The Program screen
Use the Program screen to select a test program.
Pr 001
LEAK TEST
NAME 1 Current program name (hereNAME)
2 Current program number (here001)
3 Test type (hereLEAK TEST)
Access at start-up of the instrument or by pressing several timesEsc .