Atlanta Attachment Company 1390HCB User manual

Atlanta Attachment Company
362 Industrial Park Drive
Lawrenceville, GA 30046
770-963-7369 • www.atlatt.com
Technical Manual & Parts Lists
Model
1390HCB
Revision 1.2 Updated Aug 15, 2016

Technical Manual & Parts Lists
ATLANTA ATTACHMENT COMPANY,INC.
Confidential and Proprietary Information
The materials contained herein are confidential and proprietary information of Atlanta
Attachment Company. In addition to any confidentiality and non-disclosure obligations that currently
exist between you and Atlanta Attachment Company, your use of these materials serves as an
acknowledgment of the confidential and proprietary nature of these materials and your duty not to make
any unauthorized use or disclosure of these materials.
All materials contained herein are additionally protected by United States Copyright law and
may not be used, disclosed, reproduced, distributed, published or sold without the express written
consent of Atlanta Attachment Company, which consent may be withheld in Atlanta Attachment
Company’s sole discretion. You may not alter or remove any copyright, trademark or other notice from
copies of these materials.
IMPORTANT
It is important to read and understand the information contained within this
manual before attempting to operate the machine. Atlanta Attachment Co., Inc.
shall not be held liable for damage resulting from misuse of the information
presented within, and reserves the right to change the information contained
within, without prior notification.

Technical Manual & Parts Lists
Contents
Important Safety Instruction ....................................................................................................................... 1
Liability ...................................................................................................................................................... 2
Safety Equipment on the Machines ............................................................................................................ 3
Protective Eyewear ..................................................................................................................................... 4
Important Notices........................................................................................................................................ 5
Maintenance ................................................................................................................................................ 7
Repair .......................................................................................................................................................... 8
A Word to the End User.............................................................................................................................. 9
Safety Precautions ....................................................................................................................................... 9
Component Identification ......................................................................................................................... 10
Machine Layout ........................................................................................................................................ 11
A. Infeed End ............................................................................................................................................ 11
B. Machine Controls ................................................................................................................................. 11
C. Alignment Area .................................................................................................................................... 11
D. Seal Area .............................................................................................................................................. 11
E. Outfeed End .......................................................................................................................................... 11
Machine Specifications ............................................................................................................................. 11
Power Requirements ................................................................................................................................. 12
Physical Specs:.......................................................................................................................................... 12
Pressure Gauge Settings:........................................................................................................................... 12
Mattress Size Limitations: ........................................................................................................................ 12
Machine Safety ......................................................................................................................................... 13
WARNING 1 ............................................................................................................................................ 14
WARNING 2 ............................................................................................................................................ 14
WARNING 3 ............................................................................................................................................ 14
Machine Operation.................................................................................................................................... 15
Machine Start (Cold)................................................................................................................................. 15
Machine Start (Warm) .............................................................................................................................. 15
Bottom Film Loading ................................................................................................................................ 16
Top Film Loading ..................................................................................................................................... 17
Film Routing ............................................................................................................................................. 18
Film Splicing ............................................................................................................................................. 19
Machine Controls ...................................................................................................................................... 20
Main Screen .............................................................................................................................................. 20
Piece Count ............................................................................................................................................... 20
Manual 1 ................................................................................................................................................... 20

Technical Manual & Parts Lists
Manual 2 ................................................................................................................................................... 21
Manual 3 ................................................................................................................................................... 21
Setup ......................................................................................................................................................... 21
Setup Seals ................................................................................................................................................ 21
Other Operator Controls ........................................................................................................................... 22
Light Tower Indicator ............................................................................................................................... 23
Motor Drives and Settings ........................................................................................................................ 24
Editing Motor Drive Parameters ............................................................................................................... 25
Motor Drive Parameters ............................................................................................................................ 25
Seal Bar Maintenance and Replacement ................................................................................................... 26
Side Sealing Bars ...................................................................................................................................... 28
Symptoms and adjustments of the cross seal Bar ..................................................................................... 30
Cross Bar chain tension ............................................................................................................................ 31
Replacing silicone rubber padding: .......................................................................................................... 31
Adjusting the Seal bar Pressure ................................................................................................................ 32
Upper Seal Bar Element Replacement ...................................................................................................... 34
Shimming the Seal Bar ............................................................................................................................. 39
Mattress Size Adjustments ........................................................................................................................ 40
Maintenance .............................................................................................................................................. 40
Lockout Procedure .................................................................................................................................... 41
Troubleshooting ........................................................................................................................................ 42
Sensor Adjustments .................................................................................................................................. 43
Proximity Switch ...................................................................................................................................... 43
Cross Seal Photo Detector ........................................................................................................................ 43
Photo Eye .................................................................................................................................................. 43
Assembly Drawings & Parts Lists ............................................................................................................ 44
11390HCB Auto Pack, Hyd Comp, Turner .............................................................................................. 46
1390170 Tape Roller Handle Assembly ................................................................................................... 47
1390500 Lower Roll Holder Frame .......................................................................................................... 48
1390683 Front Seal Bar Assembly ........................................................................................................... 49
1391436 Remote Touch Screen Kit .......................................................................................................... 50
1406240 Hydraulic Pump Assembly ........................................................................................................ 52
1406280 Power Cabinet, 480V ................................................................................................................. 54
1406670 Lexan Guards W/Tape ............................................................................................................... 56
1406759 Input Conveyor .......................................................................................................................... 58
1406760 Exit Assembly W/ Hydraulic Compression ............................................................................... 61
1391054 Roll Holder Frame ..................................................................................................................... 64

Technical Manual & Parts Lists
1391056 Lower Roll Feed ........................................................................................................................ 65
1391446 Roller Assembly, 24” ................................................................................................................. 66
1406758 Input Conveyor Assembly #4 .................................................................................................... 68
1406260 Upper Stop Eye Assembly ......................................................................................................... 69
1406265 Lower Stop Eye Assemblies ...................................................................................................... 70
1406297 Outfeed Frame Clamp Assembly ............................................................................................... 71
1406280 Power Cabinet, 480V ................................................................................................................. 74
1406570 Hydraulic Compression, 120” Side Seal .................................................................................... 76
1406580 Side Sealer 120”, Left ................................................................................................................ 78
1406590 Side Sealer 120” Right ............................................................................................................... 80
1406595 Cylinder Assembly Side Seal Front W/ Sensor ......................................................................... 82
1406596 Cylinder Assembly Side Seal Rear WO/Sensor ........................................................................ 84
1406640 Side Seal Sync Bar Assembly .................................................................................................... 86
1406645 Side Seal Bar Assembly, 110” ................................................................................................... 88
1406715 Mattress Pivot Assembly ........................................................................................................... 90
1406727 Valve Assembly, Pivot Assembly.............................................................................................. 91
1390484 Drive Shaft Assembly ................................................................................................................ 92
1390533 Crossbar Tape Dispenser ........................................................................................................... 93
1406519 Seal Bar 120” Assembly ............................................................................................................ 94
1406757 Input Conveyor Assembly, #3 ................................................................................................... 96
1490345 Film Idler Roller Assembly ....................................................................................................... 97
1406210 Platen Press Assembly, Left .................................................................................................... 100
1406220 Platen Press Assembly, Right .................................................................................................. 102
1391681 Air Tank Assembly .................................................................................................................. 103
1406573 Valve Assembly, Side Seal ...................................................................................................... 104
1406675 Idler Roller Assembly .............................................................................................................. 105
1406753 Motor/ Reducer Assembly ....................................................................................................... 106
1390443 Film Out Sensor Assembly ...................................................................................................... 107
1390466 Right Sensor Assembly ............................................................................................................ 108
1390467 Sensor Assembly ...................................................................................................................... 109
1391463 Input Conveyor Assembly #2 .................................................................................................. 112
1406553 Left Pusher Plate Assembly ..................................................................................................... 113
1406756 Control Box Assembly ............................................................................................................. 116
1390482 Motor Assembly....................................................................................................................... 117
1391035 Cross Seal Valve Assembly ..................................................................................................... 118
1391062 Cylinder Assembly, Large Infeed Roll .................................................................................... 119
1391063 Cylinder Assembly, Large Infeed Roll .................................................................................... 120

Technical Manual & Parts Lists
1391071 Cross Seal Cylinder Assembly................................................................................................. 121
1391104 Valve Bank Assembly.............................................................................................................. 122
1391145 Cross Seal Cylinder Assembly................................................................................................. 123
1391453 Input Conveyor Assembly #1 .................................................................................................. 125
1391464 Cylinder Assembly Infeed Side ............................................................................................... 126
1391478 Idler Gear Assembly ................................................................................................................ 127
1391480 Pusher Assembly, Left ............................................................................................................. 129
1391488 Pusher Assembly, Right ........................................................................................................... 130
1391077 Gate Pivot Cylinder Assembly................................................................................................. 131
1391623 Infeed Sensor Assembly .......................................................................................................... 132
1390HCB-PD Pneumatic Diagram ......................................................................................................... 133
1390HCB-WD1 Wiring Diagram, Control Box ..................................................................................... 134
1390HCB-WD2 SBUS Wiring Diagram ................................................................................................ 135

Technical Manual & Parts Lists
1
Important Safety Instruction
This part of the Instruction Material is provided for the safe use of your equipment.
It contains important information to help work safely with the unit and describes the
dangers inherent in machinery. Some of these dangers are obvious, while others are
less evident.
Mandatory Information
All persons operating and/or working on the 1390HCB Autopack should read and understand all parts of
the Safety Instructions. This applies, in particular, for persons who only operate and/or work on the unit
occasionally (e.g. for maintenance and repair). Persons who have difficulty reading must receive
particularly thorough instruction.
Scope of the Instruction Material
The Instruction Material comprises:
Safety information
Operator Instructions
Electrical and Pneumatic diagrams
And may also include;
A list of recommended spare parts
Instruction Manual(s) for components made by other manufacturers
The layout and installation diagram containing information for installation
Intended Use
Our machines are designed and built in line with the state of the art and the accepted safety rules.
However, all machines may endanger the life and limb of their users and/or third parties and be damaged
or cause damage to other property, particularly if they are operated incorrectly or used for purposes
other than those specified in the Instruction Manual.
Exclusion of Misuse
Non-conforming uses include, for example, using the equipment for something
other than it was designed for, as well as operation without duly installed safety
equipment. The risk rests exclusively with the end user.
Conforming use of the machine includes compliance with the technical data,
information and regulations in all parts of the complete Instruction Material, as
well as compliance with the maintenance regulations. All local safety and
accident prevention regulations must also be observed.

Technical Manual & Parts Lists
2
Liability
The machine should only be operated when in perfect working order, with due regard for safety and the
potential dangers, as well as in accordance with the Instruction Material. Faults and malfunctions
capable of impairing safety should be remedied immediately. We cannot accept any liability for personal
injury or property damage due to operator errors or non-compliance with the safety instructions
contained in this booklet. The risk rests exclusively with the end user.
The Instruction Material should always be kept near the machine so that it is accessible to all concerned.
The local, general, statutory and other binding regulations on accident prevention and environmental
protection must also be observed in addition to the Instruction Material. The operating staff must be
instructed accordingly. This obligation also includes the handling of dangerous substances and
provision/use of personal protective equipment.
The Instruction Material should be supplemented by instructions, including supervisory and notification
duties with due regard for special operational features, such as the organization of work, work
sequences, the personnel deployed, etc.
The personnel's awareness of the dangers and compliance with the safety regulations should be checked
at irregular intervals.
Choice and Qualification of Personnel
Ensure that work on the machine is only carried out by reliable persons who have been appropriately
trained for such work - either within the company, by our field staff or at our office - and who have not
only been duly appointed and authorized, but are also fully familiar with the local regulations. Work on
the machine should only be carried out by skilled personnel, under the management and supervision of a
duly qualified engineer.
This not only applies when the machine is used for production, but also for special work associated with
its operation (start-up and maintenance), especially when it concerns work on the hydraulic or electrical
systems, as well as on the software/serial bus system.
Training
Everyone working on or with the machine should be duly trained and informed with regard to correct
use of the safety equipment, the foreseeable dangers which may arise during operation of the machine
and the safety precautions to be taken. In addition, the personnel should be instructed to check all safety
mechanisms at regular intervals.
Responsibilities
Clearly define exactly who is responsible for operating, setting-up, servicing and repairing the machine.
Define the responsibilities of the machine operator and authorize him to refuse any instructions by third
parties if they run contrary to the machine's safety. This applies in particular for the operators of
machines linked to other equipment. Persons receiving training of any kind may only work on or with
the machine under the constant supervision of an experienced operator. Note the minimum age limits
permitted by law.

Technical Manual & Parts Lists
3
A Word to the Operator
The greatest danger inherent in our machines:
is that of fingers, hands or loose clothing being drawn into a machine by live, coasting or rotating tools
or assemblies or of being cut by sharp tools or burned by hot elements.
ALWAYS BE CONSCIOUS OF THESE DANGERS!
Safety Equipment on the Machines
All machines are delivered with safety equipment, which shall not be removed or
bypassed during operation.
The correct functioning of safety equipment on machines and systems should be
checked every day and before every new shift starts, after maintenance and repair
work, when starting up for the first time and when restarting (e.g. after prolonged
shutdowns).
If safety equipment has to be dismantled for setting-up, maintenance or repair work, such safety
equipment shall be replaced and checked immediately upon completing the maintenance or repair work.
All protective mechanisms shall be fitted and fully operational whenever the machine is at a standstill or
if it has been shut down for a longer period of time.
Damage
If any changes capable of impairing safety are observed in the machine or its mode of operation, such as
malfunctions, faults or changes in the machine or tools, appropriate steps must be taken immediately, the
machine switched off and a proper lockout tagout procedure followed. The machine should be examined
for obvious damage and defects at least once per shift. Damage found shall be immediately remedied by
a duly authorized person before resuming operation of machine.
The machine should only be operated when in perfect working order and when all protective
mechanisms and safety equipment, such as detachable protective mechanisms, emergency STOP
systems, etc. are in place and operational.
Faults or Errors
The machine must be switched off and all moving or rotating parts allowed to come to a standstill and
secured against accidental restart before starting to remedy any faults or errors.
Signs on the Machine
Safety and danger signs on the machine should be observed and checked at regular intervals to ensure
that they are complete and undamaged. They should be clearly visible and legible at all times.
Clothing, Jewelry, Protective Equipment
Long loose hair, loose-fitting clothes, gloves and jewelry, including rings, should be avoided in order to
avoid injuries due to being caught, drawn in and wound up inside the machine.