Atlanta Attachment Company 4300 Service manual

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Vertical Handle
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362 Industrial Park Drive
Lawrenceville, Georgia 30046
Phone:[phone]
Email:[email protected]

4300 Vertical Handle
Atlanta Attachment Company 362 Industrial Park Drive, Lawrenceville, GA 30046 E-mail: [email protected] Phone: [phone]
2
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The materials contained herein are confidential and proprietary information of Atlanta
Attachment Company. In addition to any confidentiality and non-disclosure obligations that
currently exist between you and Atlanta Attachment Company, your use of these materials
serves as an acknowledgment of the confidential and proprietary nature of these materials
and your duty not to make any unauthorized use or disclosure of these materials.
All materials contained herein are additionally protected by United States Copyright law and
may not be used, disclosed, reproduced, distributed, published or sold without the express
written consent of Atlanta Attachment Company, which consent may be withheld in Atlanta
Attachment Company’s sole discretion. You may not alter or remove any copyright,
trademark or other notice from copies of these materials.
Patents & Patents Pending
The sale of this product does not sell or otherwise transfer any license or other rights under
any U.S. Patent or other corresponding foreign patent.
This equipment is protected by one or more of the following patents: US patents: 4,038,933;
4,280,421; 4,432,294; 4,466,367; 4,644,883; 4,886,005; 5,134,947; 5,159,889; 5,203,270;
5,307,750; 5,373,798; 5,437,238; 5,522,332; 5,524,563; 5,562,060; 5,634,418; 5,647,293;
5,657,711; 5,743,202; 5,865,135; 5,899,159; 5,915,319; 5,918,560; 5,924,376; 5,979,345,
6,035,794 Foreign patents - 2,084,055; 2,076,379; 2,177,389; 2,210,569; 4-504,742; 8-
511,916; 9-520,472; 0,537,323; 92,905,522.6; 95,935,082.8; 96,936,922.2; 5,159,889;
5,203,270. Other U.S. and Foreign Patents Pending.
I IM MP PO OR RT TA AN NT T
It is important to read and understand the information contained within this
manual before attempting to operate the machine. Atlanta Attachment Co., Inc.
shall not be held liable for damage resulting from misuse of the information
presented within, and reserves the right to change the information contained
within, without prior notification.
Atlanta Attachment Company
362 Industrial Park Drive
Lawrenceville, Georgia 30045
Phone:[phone]
Fax:[phone]
Email:[email protected]

4300 Vertical Handle
Atlanta Attachment Company 362 Industrial Park Drive, Lawrenceville, GA 30046 E-mail: [email protected] Phone: [phone]
3
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At tl la an nt ta a A At tt ta ac ch hm me en nt t C Co om mp pa an ny y, , I In nc c. .
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Los materiales contenidos adjuntos son información confidencial y propiedad de Atlanta
Attachment Company. Además de cualquier obligación confidencial y de no divulgación que
exista actual entre usted y Atlanta Attachment Company, el uso de estos materiales sirve
como reconocimiento de la naturaleza confidencial y propietaria de estos materiales y de su
deber de no hacer ningún uso desautorizado o acceso de estos materiales.
Todos los materiales contenidos adjunto son protegidos además por la ley de Derechos de
Autor de Estados Unidos y no se pueden utilizar, divulgar, reproducir, distribuir, publicar o
vender sin el consentimiento escrito expreso de Atlanta Attachment Company, El
consentimiento se puede retener en discreción única de Atlanta Attachment Company. Usted
no puede alterar o quitar los derechos reservados, la marca registrada o cualquier otro aviso
de las copias de estos materiales
Patentes y Patentes Pendientes
La venta de este producto no vende ni transfiere de otra manera cualquier licencia u otros
derechos bajo la cualquier patente de los EEUU o otra patente extranjera correspondiente.
Este equipo es protegido por uno o más de las patentes siguientes:
Patentes US:4,038,933; 4,280,421; 4,432,294; 4,466,367; 4,644,883; 4,886,005; 5,134,947;
5,159,889; 5,203,270; 5,307,750; 5,373,798; 5,437,238; 5,522,332; 5,524,563; 5,562,060;
5,634,418; 5,647,293; 5,657,711; 5,743,202; 5,865,135; 5,899,159; 5,915,319; 5,918,560;
5,924,376; 5,979,345, 6,035,794
Patentes extranjeras - 2,084,055; 2,076,379; 2,177,389; 2,210,569; 4-504,742; 8-511,916; 9-
520,472; 0,537,323; 92,905,522.6; 95,935,082.8; 96,936,922.2; 5,159,889; 5,203,270.
Otras U.S. y patentas extranjeras pendientes.
I IM MP PO OR RT TA AN NT TE E
Es importante leer y entender la información contenida dentro de este manual
antes de intentar hacer funcionar la máquina. Atlanta Attachment Co., Inc. no
será responsable por el daño resultado del uso erróneo de la información
presentada dentro de este manual, y se reserva el derecho de cambiar la
información contenida sin notificación previa.
Atlanta Attachment Company
362 Industrial Park Drive
Lawrenceville, Georgia 30045
Phone:[phone]
Fax:[phone]
Email:[email protected]

4300 Vertical Handle
Atlanta Attachment Company 362 Industrial Park Drive, Lawrenceville, GA 30046 E-mail: [email protected] Phone: [phone]
4
Table of Contents
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CO ON NF FI ID DE EN NT TI IA AL L A AN ND D P PR RO OP PR RI IE ET TA AR RY Y I IN NF FO OR RM MA AT TI IO ON N...........................................................................2
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IN NF FO OR RM MA AC CI IÓ ÓN N C CO ON NF FI ID DE EN NC CI IA AL L Y Y P PR RO OP PI IE ET TA AR RI IA A .................................................................................3
TABLE OF CONTENTS.....................................................................................................................................4
1.- INSTALLATION MANUAL .........................................................................................................................8
1.1.- PARTS AND COMPONENTS ..........................................................................................................................8
1.2.- TECHNICAL DATA ......................................................................................................................................9
1.3.- INSTALLATION & SET UP...........................................................................................................................9
1.3.- INSTALLATION & SET UP.........................................................................................................................10
1.4.- LOCKOUT/TAGOUT PROGRAM..................................................................................................................11
2.- OPERATING MANUAL..............................................................................................................................12
2.1.- INDIVIDUAL COMPONENTS .......................................................................................................................12
2.1.1.- Control Panel ..................................................................................................................................12
2.1.2.- Light Tower 33001130.....................................................................................................................12
2.1.3.- Foot Pedal EE24F163 .....................................................................................................................13
2.1.4.- Left Head Adjustment Crank............................................................................................................13
2.1.5.- Removing the Handle Loader ..........................................................................................................13
2.1.6.- Efka Control Box .............................................................................................................................14
2.1.7.- Stepping Motors Control Boxes.......................................................................................................14
2.2.- TOUCH-SCREEN........................................................................................................................................15
2.2.1.- General Operation...........................................................................................................................15
2.2.2- Available Menus ...............................................................................................................................16
1.- Ready - New Order............................................................................................................................................ 16
2.- Operator Screen ................................................................................................................................................. 17
3.- Edit Order .......................................................................................................................................................... 18
4.- Create / Edit Style.............................................................................................................................................. 19
5.- Machine Task..................................................................................................................................................... 20
6.- Advance Functions ............................................................................................................................................ 20
7.- Border Pre-feed compensation........................................................................................................................... 21
2.3.- CHANGING THE NEEDLE...........................................................................................................................22
2.4.- THREADING ..............................................................................................................................................22
2.5.- LOADING MATERIALS ..............................................................................................................................24
2.5.1.- Initial Border Loading Procedure ...................................................................................................24
2.5.2.- Handle Indexer Loading Procedure. ...............................................................................................26
2.5.3.- Border Splicing Method...................................................................................................................27
2.6.- CREATING A STYLE ..................................................................................................................................28
2.7.- OPERATING ..............................................................................................................................................29
2.7.2.- Quality Checksheet & Procedure ....................................................................................................30
2.8.- MAINTENANCE .........................................................................................................................................31
2.8.1.- Daily (8 -10 hrs of operation).........................................................................................................31
3.-TECHNICAL MANUAL...............................................................................................................................32
3.1.- MECHANICAL ...........................................................................................................................................32
3.1.1- Sewing Head Adjustments.................................................................................................................32
1.- Adjusting the needle height ............................................................................................................................... 32
2.- Adjusting the lower lopper................................................................................................................................. 33
3.- Adjusting the upper lopper................................................................................................................................. 33
4.- Adjusting the double chain stitch looper............................................................................................................ 34
5.- Adjusting the needle guards............................................................................................................................... 35
3.1.2- Blades Replacements ........................................................................................................................36
3.2.- PNEUMATIC ..............................................................................................................................................37

4300 Vertical Handle
Atlanta Attachment Company 362 Industrial Park Drive, Lawrenceville, GA 30046 E-mail: [email protected] Phone: [phone]
5
3.2.1.- Main Air pressure regulator AA198-5110.......................................................................................37
3.2.2.- Air pressure module. 4080-200 .......................................................................................................37
3.3.- ELECTRICAL .............................................................................................................................................38
3.3.1.- Main Power witch............................................................................................................................38
3.3.2.- Sensors.............................................................................................................................................39
1.- Photoelectric Eyes FFSM312VQ....................................................................................................................... 39
2.- Flaw Mark Eye FFSE3WLC.............................................................................................................................. 40
3.- Air Cylinder Sensors.......................................................................................................................................... 42
4.- Proximity Switch 1278-7055A .......................................................................................................................... 42
3.4.- STEPPING MOTOR CONTROL BOX ............................................................................................................43
3.4.1.- Conveyors AP-28-800RR................................................................................................................43
3.4.2.- Handle Load AP-28-800W...............................................................................................................43
3.4.3.- Handle Feed AP-28-800W...............................................................................................................43
3.4.4.- Mini Switch (SW1) ..........................................................................................................................44
3.5.- EFKA MOTOR ...........................................................................................................................................45
3.5.1.- Programming the Code Number......................................................................................................45
3.5.2.- To Perform Master Reset of Parameters:........................................................................................49
3.5.3.- Parameter List .................................................................................................................................49
1.- Right sewing head.............................................................................................................................................. 49
2.- Left Sewing Head .............................................................................................................................................. 50
3.- Pre-Feed............................................................................................................................................................. 51
4.- Puller.................................................................................................................................................................. 52
3.6.- SERIAL BUS..............................................................................................................................................53
3.6.1.- Technical Menus..............................................................................................................................53
1.- Advance Settings ............................................................................................................................................... 53
2.- Advance Manual................................................................................................................................................ 54
3.6.2.- Calibrating the Touch Screen..........................................................................................................55
3.6.3.- Installation of a new Touch Screen..................................................................................................56
3.6.4.- Standard Modules............................................................................................................................57
1.- Program Module…4080-150............................................................................................................................. 57
2.- Memory Module….4080-970............................................................................................................................ 57
3.- Output Module…4080-140................................................................................................................................ 57
4.- Input Module…4080-110 .................................................................................................................................. 57
5.- Update a Machine using a New Program Module............................................................................................. 58
3.7.- MAINTENANCE .........................................................................................................................................59
3.7.1.- Daily (8 -10 hrs of operation).........................................................................................................59
3.7.2.- Weekly (40 hrs of operation) ...........................................................................................................59
3.8.- TROUBLESHOOTING..................................................................................................................................60
3.8.1.- Efka Controller Error ......................................................................................................................60
3.8.2.- Flow Chart EFKA Error E1 ............................................................................................................61
3.8.3.- Sewing..............................................................................................................................................62
STATEMENT OF WARRANTY .............................................................................................................................63
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Ma an nu uf fa ac ct tu ur re ed d P Pr ro od du uc ct ts s..............................................................................................................................63
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Te er rm ms s a an nd d C Co on nd di it ti io on ns s: :................................................................................................................................63
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Wh ha at t I Is s C Co ov ve er re ed d..........................................................................................................................................63
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Wh ha at t I Is s N No ot t C Co ov ve er re ed d...................................................................................................................................63
DECLARACIÓN DE GARANTÍA...........................................................................................................................64
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Pr ro od du uc ct to os s M Ma an nu uf fa ac ct tu ur ra ad do os s.........................................................................................................................64
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Té ér rm mi in no os s y y C Co on nd di ic ci io on ne es s: : ............................................................................................................................64
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Lo o Q Qu ue e E Es st tá á G Ga ar ra an nt ti iz za ad do o ...........................................................................................................................64
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Lo o Q Qu ue e N No o E Es st tá á G Ga ar ra an nt ti iz za ad do o......................................................................................................................64
NOTES ........................................................................................................................................................65
7/7/2009 2.29 pm

4300 Vertical Handle
Atlanta Attachment Company 362 Industrial Park Drive, Lawrenceville, GA 30046 E-mail: [email protected] Phone: [phone]
6
Safety Precautions
It is important that the machine operator read this manual and is familiar with all the
functions and safety concerns of the unit before operating.
General
The safety guidelines mentioned in this manual cover the entire product line of Atlanta
Attachment Company. Some warnings and/or instructions may not apply to this particular
unit.
All maintenance should be performed by a qualified service technician.
Electrical
• Electrical connection requires 220vAC, 15 Amp, 50/60 Hz Single Phase
• Disconnect the power source before threading or replacing the needles.
• Disconnect the power source before leaving the machine unattended.
• Disconnect the power source before removing or replacing parts or making adjustments
and/or performing maintenance.
• Disconnect the power source before opening electrical control panels.
Pneumatics
Air supply requires 70-80 PSI, 14 SCFM avg.
Air Cylinders
• Keep hands away from pneumatic cylinders at all times.
• Disconnect air supply before servicing air cylinders.
Knives
• This machine may utilize knives and/or thread cutters that may activate automatically.
• Keep hands away from knife blades at all times.
• Disconnect power source and air supply before replacing damaged blades.
Conveyors
• This unit may include material conveyors.
• Keep hands away from belts.
• Keep hands away from motors and pulleys used to power the conveyors.
Pullers
• This unit may include pullers used to pull material into a sewing head, knife, etc.
• Keep hands away from pullers.
Sewing Heads
• Keep hands and all other objects away from needles.
• Disconnect power source and air supply before making adjustments to the sewing head,
replacing needles, threads, bobbins, etc.

4300 Vertical Handle
Atlanta Attachment Company 362 Industrial Park Drive, Lawrenceville, GA 30046 E-mail: [email protected] Phone: [phone]
7
Precauciones de Seguridad
Es importante que el operador lea este manual y se familiarice con las funciones normas
de seguridad antes de operar el equipo.
General
Las pautas de seguridad mencionadas en este manual cubren la línea entera de productos de Atlanta
Attachment Company. Algunas advertencias e instrucciones pueden no aplicarse a esta unidad
particular.
Todo mantenimiento debe ser realizado por un técnico calificado de servicio.
Eléctrico
• La conexión eléctrica requiere 220V AC, 15 amperios, monofásico de 50/60 hertzios
• Desconectar la fuente de energía antes de enhebrar o substituir las agujas.
• Desconectar la fuente de energía antes de dejar la máquina desatendida.
• Desconectar la fuente de energía antes de quitar o de substituir piezas o de hacer ajustes y/o de
realizar mantenimiento.
Neumática
El suministro de aire requiere 80 PSI, average de 14 SCFM.
Cilindros del aire
• Mantener las manos siempre lejos de los cilindros neumáticos.
• Desconectar el suministro de aire antes de mantener los cilindros del aire.
Cuchillas
• Esta máquina puede utilizar cuchillas y/o los cortadores del hilo que se pueden activar
automáticamente.
• Mantener las manos lejos de las láminas de cuchillas siempre.
• Desconectar la fuente de energía y el suministro de aire antes de substituir las cuchillas dañadas.
Transportadores
• Esta unidad puede incluir transportadores de materiales.
• Mantener las manos lejos de las correas de las correas.
• Mantener las manos lejos de los motores y de las poleas usadas para accionar los transportadores.
Rodillos de alimentación
• Mantener las manos lejos de los Rodillos de alimentación.
Cabezas de costura
• Mantener las manos y el resto de los objetos lejos de agujas.
• Desconectar la fuente de energía y el suministro de aire antes de hacer ajustes a la cabeza de costura,
substituyendo agujas, los hilos, las bobinas, el etc.

4300 Vertical Handle
Atlanta Attachment Company 362 Industrial Park Drive, Lawrenceville, GA 30046 E-mail: [email protected] Phone: [phone]
8
1.- INSTALLATION MANUAL
It is important that the machine operator read this manual and is familiar with all the
functions and safety concerns of the unit before Installing and operating.
1.1.- Parts and Components

4300 Vertical Handle
Atlanta Attachment Company 362 Industrial Park Drive, Lawrenceville, GA 30046 E-mail: [email protected] Phone: [phone]
9
1.2.- Technical Data
Max Speed 5.000 rpm
Max Stitch Length 6 spi
Border Width 8.5 to 15” (4300A is 8.5 to 18”)
Handle Width 1.5 to 2” (up to 3” handle upon request)
Factory Pre-set Speed 5000 rpm
Factory Pre-set Stitch length 6 spi
Linear Output 69 ft/min
Handle Load Speed 39 ft/min
Power 220~240VAC, 1PH, 15A
Air 14 scfm @ 80psi
Needle SNB27140
Right Sewing head SPEGEX3216H
Left Sewing head SPEGE32L450
Foot Print 164L x 77W x 76H
Machine weight 1200 lbs
Production 2 queen size borders per minute with 4 handles

4300 Vertical Handle
Atlanta Attachment Company 362 Industrial Park Drive, Lawrenceville, GA 30046 E-mail: [email protected] Phone: [phone]
10
1.3.- Installation & Set Up
•Remove any shipping straps from machine.
•Inspect the machine for any damage that may have occurred during shipping. If
damage is found, report this immediately to your supervisor. Document the damage
and provide details and photographs.
•Position the machine in a desired location on a sound and reasonably level floor.
Make sure that there is sufficient lighting over the machine. Remove all packing
material. Adjust the jack screws so the casters are about 1/8 of an inch off the floor.
•Provide a 220VAC, single phase, 15 Amp
•Provide 1/4" air supply line (80 PSI).
•Oil is removed before shipping. Prior to using
refill and check the oil level in both sewing
heads. (ISO Viscosity Grade 22 part #)
•Turn the main air lock-out valve (Red Knob
before the main pressure regulator) to the “ON”
position.
•Twist the Red button “B” to return to its normal
position. Turn the machine “ON” by pressing
the green button “A” on the box just above the
touch screen. The machine will first display the
language choices and after several seconds its
show the “MAIN READY” screen. This screen
is the one that the operator will always see upon
power up