Atlas Equipment Edge 401 User manual

SYMBOLS USED IN THE MANUAL
SYMBOLS
FORBIDDEN!
Mandatory!
Operations or jobs
to be performed
compulsorily
Hazard!
Be especially
careful

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CONTENTS
0 CAUTION ................................................................................................................................................ 3
0.1 Preliminary Safety Information ............................................................................................................ 3
1 INTENDED USE ..................................................................................................................................... 4
2 OPERATOR TRAINING ....................................................................................................................... 4
2.1 General Preventive Measures ............................................................................................................... 4
3 MACHINE OVERVIEW........................................................................................................................ 5
3.1 Models (Edge 401-601) Overview ....................................................................................................... 5
3.2 Safety Devices ...................................................................................................................................... 6
3.3 Measurement Range and Accuracy ...................................................................................................... 6
3.4 Overall Dimensions .............................................................................................................................. 6
3.5 Managing PC ........................................................................................................................................ 6
3.6 Sensors.................................................................................................................................................. 7
3.6.1 Front Sensors.................................................................................................................................................. 8
3.6.2 Rear Sensors ................................................................................................................................................... 8
3.6.3 Sensor Keypads............................................................................................................................................... 9
3.6.4 LED indicating Levelling and Tolerance during Adjustment.......................................................................... 9
3.7 Clamps ................................................................................................................................................ 10
3.7.1 4 Point Clamps.............................................................................................................................................. 10
3.7.2 3 Point Fast Clamps...................................................................................................................................... 10
4 SWITCHING THE MACHINE ON AND OFF.................................................................................. 11
4.1 Switching the Machine On ................................................................................................................. 11
4.2 Switching the Machine Off................................................................................................................. 11
5 SENSORS AUTOMATIC POWER OFF............................................................................................ 13
6 LOW BATTERY INDICATOR ........................................................................................................... 13
7 PROGRAM CONFIGURATION ........................................................................................................ 14
7.1 DATABASE Groups Configuration................................................................................................... 15
8 VEHICLE DIAGNOSIS AND ADJUSTMENT ................................................................................. 17
8.1 Introduction Page................................................................................................................................ 17
8.2 Vehicle Make and Model Selection.................................................................................................... 17
8.3 Selected Vehicle Technical Specification Displaying ........................................................................ 20
8.4 Preliminary Operations....................................................................................................................... 21
8.4.1 Vehicle Check Preliminary Operations ........................................................................................................ 21
8.4.2 Run-Out Preparation .................................................................................................................................... 21
8.5 Run-Out .............................................................................................................................................. 22
8.5.1 Run-Out with Raised Wheels......................................................................................................................... 22
8.5.2 Thrust Run-Out with Automatic Acquisition ................................................................................................. 25
8.6 Measurement Preliminary Operations ................................................................................................ 30
8.7 Sensors Alignment and Levelling....................................................................................................... 31
8.8 Steering Procedure.............................................................................................................................. 32
8.9 Vehicle Diagnosis............................................................................................................................... 33
8.10 Adjustment Preliminary Operations ................................................................................................... 34
8.11 Rear Axle Adjustment ........................................................................................................................ 34
8.12 Front Axle Adjustment ....................................................................................................................... 35
8.13 Additional Functions Menu ................................................................................................................ 36
8.14 Printout of Measurements taken ......................................................................................................... 37
9 DATABASE CUSTOMIZATION........................................................................................................ 40
9.1 New Group Entry................................................................................................................................ 40
9.2 New Group Deletion........................................................................................................................... 41

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9.3 New Vehicle Entry ............................................................................................................................. 42
9.4 Customized Vehicle Deletion ............................................................................................................. 45
10 PROGRAM AND DATABASE PROTECTION SMART CARD .................................................... 46
10.1 DATABASE Management ................................................................................................................. 46
11 SENSORS' ERRORS ............................................................................................................................ 48
11.1 Data Reception/Transmission Error between Sensors and Cabin....................................................... 48
11.2 Angle Measurement Horizontal Error ................................................................................................ 48
12 TROUBLESHOOTING ........................................................................................................................ 49
13 MAINTENANCE................................................................................................................................... 49
14 STORAGE AND SCRAPPING............................................................................................................ 50
15 MACHINE IDENTIFICATION DATA .............................................................................................. 50

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Bluetooth brands are property of their owners, and are used by Atlas
Equipment under license.
0CAUTION
Any damage caused by failure to follow the instructions in this manual or improper
machine use shall relieve Atlas Equipment of all liability.
0.1 Preliminary Safety Information
Before starting the machine:
xRead the instructions and the entire manual before using or working on the wheel aligner.
This manual represents an integral part of the product and is intended to inform the user
on how to use the Atlas Edge 401 and 601 wheel aligner. Keep the manual for the entire
life of the machine. Keep it in an easy to access place and refer to it every time the need
arises. All machine operators must be able to read the manual.
xMake sure the power supply is in conformity with the specifications shown on the plate.
Voltage and frequency data plate is positioned on machine back side. Please, read plate
data. NEVER connect aligner to a voltage or frequency other than the specified ones.
xDuly arrange wheel aligner power cable. This product features a 3-wire plug with built-in
grounding. It can be plugged into a socket with built-in grounding, only. Should a
grounded socket not be available for machine connection, contact an electrician. Do not
tamper with or misuse plug.
Upon machine switching off:
xDo not switch off the built-in PC by unplugging it or by turning PC switch to off, but
follow the procedure set forth in par.4.2 on page 11. Improperly switching off the PC could
lead to HARD-DISK file "corruption".
xThe switching off procedure set forth in par. 4.2 on page 11 does not affect sensor
recharge supports, which continue being powered.
In emergency conditions and before performing any maintenance:
xInsulate the machine against any power source using the special master switch, and
remove plug from power socket.
xDo not try to service this unit arbitrarily, as the opening or removal of machine doors
could expose user to hazardous voltage. Maintenance operations shall be carried out by
authorised service personnel, only.
Work environment and machine cleaning:
xThe work environment must be kept clean and dry, and must not be exposed to
atmospheric agents. It must also be well lit.
xDo not clean the machine using jets of water and compressed air.
To clean plastic panels or surfaces use a moist cloth (avoid using liquids containing
solvents).
Atlas Equipment shall be entitled to make any changes to the models described in this manual
at any time for reasons of a technical and commercial nature.

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1 INTENDED USE
Atlas Edge 401 and 601 systems are machines for the detection of all vehicle special angles.
Angles are detected by four sensors with microprocessor technology and infrared
measurement system, and data transmission (without any cable connection between
sensors).
The data of front cabin sensors are transmitted VIA RADIO through
Vehicle max. allowed wheelbase length for data transmission and angle measurement is 14.5
ft.
Machine operational temperature range: 32 to 140°F.
2 OPERATOR TRAINING
The machine must be used by specifically trained and authorised personnel, only. To ensure
proper machine use and that measurements can be efficiently taken, operators must be correctly
trained and acquire the skills consistent with the instructions provided by the manufacturer. In
case of any doubts relating to machine use and maintenance, refer to the instruction manual and
then, if such doubts persist, contact an authorised after-sales center or Atlas Equipment
technical assistance directly.
2.1 General Preventive Measures
xDuring operation and maintenance of this machine, always abide by the safety and
accident-prevention regulations in force.
xThe machine must only be used by adequately trained and authorised persons.
xThis machine must only be used for the purpose for which it was expressly intended.
Atlas Equipment declines all liability for injury or damage to persons animals and
things caused by improper machine use.
xAccessories and spare parts must be fitted by persons authorised by Atlas
Equipment and only original spare parts and accessories must be used.
xThe machine must only be operated in places where there is no danger of explosions
or fire.
xRemoval or changes made to safety devices, or warning signals on the machine can
cause serious hazards and represent a violation of safety regulations.
xBefore doing any maintenance jobs on the system, always disconnect the power
supply.
In case of doubt, do not interpret, but contact Atlas Equipment technical assistance
in order to obtain instructions suitable for performing operations in total safety.
xDo not allow unauthorised personnel to come near the wheel aligner during use.

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3 MACHINE OVERVIEW
3.1 Edge 401– 601 Overview
PC KEYBOARD
Machine features a 102-key, PC-type command
keyboard. Function keys allow using almost all
machine functions. Vehicle general data,
customer data, and vehicle database
customization can also be entered via PC
keyboard.
MONITOR
All models feature a high-definition, color
monitor. Monitor use and maintenance
instructions can be found on the manual
coming with the monitor itself. Comply with
these instructions.
PRINTER CENTRAL
COMPARTMENT
Results are printed with a inkjet color
printer. Printer use and maintenance
instructions can be found on the
manual coming with the printer itself.
Comply with these instructions.
MANAGING PC UPPER
COMPARTMENT
For PC characteristics
see par. 3.5 page 6
SENSORS
POSITIONED ONTO
RECHARGE PORTS
See par. 3.6 page 7
MACHINE MASTER SWITCH
CLAMPS
See par. 3.7 page 10
STEERING LOCK is a tool used to
keep vehicle steering
in a fixed position. It is used
before the adjustment
procedure, as shown by
the instructions
displayed during
program.
PEDAL DEPRESSOR is a tool used to lock brake
pedal during measurement preliminary operations. It
has to be used as shown in the instructions displayed
during program.
POWER SOCKET
SHOCK HAZARD

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3.2 Safety Devices
Wheel aligner features a safety device (master switch) positioned on the rear of the machine.
Master switch cuts off machine power when set to “0”.
3.3 Measurement Range and Accuracy
Axle Measurement Accuracy Measurement
Range
Measurement
Total Range
Front
Toe r2’ r2° r20° x 2
Partial toe r1’ r1° r20°
Set-back r2r2° r5°
Camber r2’ r3° r10°
Caster r5’ r10° r18°
Kingpin r5’ r10° r18°
Rear
Toe r2’ r2° r20° x 2
Partial toe r1’ r1° r20°
Set-back r2’ r2° r5°
Camber r2’ r3° r10°
Thrust angle r2’ r2° r5°
3.4 Overall Dimensions
Figure 1
3.5 Managing PC
Software is installed on managing PC (personal computer), positioned inside cabin.
EPIA 8001 managing PC features:
xProcessor VIA Nano 64bit @ 1.6GHz.
xRAM 1 Gb;
xSmart card reader
x4 USB; 1 LAN Ethernet 10/100Mb;
xPS2 keyboard and mouse input; Windows XP Embedded Standard 2009™ operating system,
in English language
x1366x768 Pixels HD Ready video output
xHard Disk  160 Gb

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3.6 Sensors
Edge 601 sensors do not need any cable or cord connection for angle measurement.
Edge 401 front two sensors are connected to the cabin with cables.
Sensor units consist of infrared data transmitters/receivers and CCD-type transducers with
infrared emitter focal point.
All the characteristic angles of vehicle axles are controlled with 6 CCD sensors and infrared
transmission.
Data transmission among infrared sensors is effective also under critical lighting conditions.
Data is transmitted from front sensors VIA RADIO through modules located
inside front sensors and cabin.
Rear sensors do not communicate directly with cabin: their data are transmitted/received
through front sensors, via infrared ray transmission.
Power is supplied by rechargeable 6V long-lasting batteries. Front and rear sensors are
recharged thanks to the battery recharge ports positioned onto the cabin.
For all sensors with rechargeable batteries, power supply and consumption data are the
following:
REAR SENSORS FRONT SENSORS
Power supply Lead battery 6V - 3.3Ah Lead battery 6V - 3.3Ah h
Average operation
with fully effective
and charged battery
Approx. 12 hours Approx. 10 hours
Average recharge
time Approx. 10 hours Approx. 10 hours

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BATTERY
COMPARTMENT
3.6.1 Front Sensors
Figure 2
3.6.2 Rear Sensors
Figure 3
SENSOR KEYPAD
(see par. 3.6.3 on page 9)
GREEN LED indicating that
sensor is under charge
RED LED indicating that sensor
is on
SENSOR PIN LOCKING KNOB
LED for tolerance indication
(see par. 3.6.3 on page 9)
BATTERY
COMPARTMENT
SENSOR KEYPAD
(see par. 3.6.3 on page 9)
GREEN LED indicating that sensor is
under charge
RED LED indicating that sensor is on

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3.6.3 Sensor Keypads
Figure 4
KEYS DESCRIPTION
Sensor switch-on key.
If pressed at the same time, they allow sensor
manual switching off.
Legend of Figure 4:
A - xGreen LED on: sensor battery is under charge
B - xRed LED steady on: sensor is on
xRed LED flashing: sensor is battery is low (when battery residual
charge is lower than or equal to 30%); it will turn
off after a few minutes
3.6.4 LED indicating Levelling and Tolerance during Adjustment
Sensors (see par. 3.6.1 and 3.6.2) are equipped with LED indicators for their correct levelling
and for tolerance during adjustment.
Leveling indicator
xRED LED on Æsensor is not levelled
xRED LED flashing and GREEN LED steady on Æsensor is close, but not levelled
xGREEN LED ONLY is flashing Æsensor is levelled
xRED LED flashing and GREEN LED steady on Æsensor is close, but not levelled
xRED LED on Æsensor is not levelled
Tolerance indicator during adjustment
xGREEN LED flashing Æmeasurement is within tolerance, exactly at the centre
xRED LED flashing and GREEN LED steady on Æmeasurement is within
tolerance
xRED LED on Æmeasurement is NOT within tolerance
Note: during front adjustment, if you want to observe tolerance onto LEDs, take the red selection
frame on the value you are adjusting (see 8.12 on page 35).
During rear adjustment, on the contrary, tolerance is indicated both on horizontal LEDs (toe) and
vertical LEDs (camber).
LEDs on
FRONT sensors
Tolerance
TOE or
CAMBER or
CASTER
LEDs on
REAR
sensors
Level /CAMBER tolerance
(A) Green LED (B) Red LED