Atlas XENOTEST 150 S+ User manual

Operating Instructions
XENOTEST®150 S+

Operating Instructions XENOTEST 150 S+
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Contents Page
1 Notes on Safe Operation ................................................................................................................................................... 4
1.1 Explanation of Symbols ................................................................................................................................................ 6
1.2 General Safety Information ........................................................................................................................................... 7
2Device Delivery ................................................................................................................................................................... 8
2.1 Packaging ..................................................................................................................................................................... 8
2.2 Standard Delivery .......................................................................................................................................................... 8
3Installation Site Requirements .......................................................................................................................................... 9
3.1 Installation Site Environment ....................................................................................................................................... 9
3.2 Ventilation ...................................................................................................................................................................... 9
3.3 Device Exhaust System ................................................................................................................................................ 9
3.4 Water Supply ................................................................................................................................................................. 9
3.5 Space Requirements.................................................................................................................................................. 10
4 Device Description ........................................................................................................................................................... 11
4.1 Front and Right View................................................................................................................................................... 11
4.2 Rear, Left, and Top View ............................................................................................................................................. 12
4.3 Sample Chamber Overview ....................................................................................................................................... 13
4.4 Operator Panel Overview ............................................................................................................................................ 14
5 Functional Description ..................................................................................................................................................... 15
5.1 Program Control ......................................................................................................................................................... 15
5.2 Absorption Filter System............................................................................................................................................. 16
5.3 Overview of the Filter Systems ................................................................................................................................... 17
5.4 Irradiation System....................................................................................................................................................... 18
5.5 Ventilation System ...................................................................................................................................................... 19
5.6 Moisture and Humidifying Functions ......................................................................................................................... 20
5.7 Measuring and Regulating Sensors.......................................................................................................................... 21
6 Commissioning ................................................................................................................................................................ 22
6.1 Initial Startup................................................................................................................................................................ 22
6.2 Device Component Inspection ................................................................................................................................... 22
6.3 Xenon Bulb Installation/Removal............................................................................................................................... 23
6.4 Filter Replacement ..................................................................................................................................................... 25
6.5 Sample Carrier Loading ............................................................................................................................................. 26
6.6 Optional Sensor Installation/Removal ....................................................................................................................... 28
6.7 Filling the Water Container ......................................................................................................................................... 29
6.8 Exhaust System Connection ...................................................................................................................................... 29
6.9 RS 232 Interface Setup............................................................................................................................................... 30
6.10 Power Connection ...................................................................................................................................................... 30
6.11 Optional Printer Setup ................................................................................................................................................ 31
7 Operation .......................................................................................................................................................................... 33
7.1 Adjustment of Chamber Humidity.............................................................................................................................. 33
7.2 Creating a Test Program ............................................................................................................................................ 34
7.3 Creating a Demonstration Program .......................................................................................................................... 35
7.4 Parameter Printout...................................................................................................................................................... 41
7.5 Changing the Fan Speed............................................................................................................................................ 41
7.6 Interrupting the Test Program .................................................................................................................................... 41
8 Shut Down ........................................................................................................................................................................ 42
8.1 Switching the Device Off ............................................................................................................................................. 42
8.2 Emergency Shutoff...................................................................................................................................................... 42
8.3 Sample Removal ........................................................................................................................................................ 42
9 Troubleshooting ............................................................................................................................................................... 43
9.1 Error Messages and Actions ...................................................................................................................................... 43
10 Upkeep .............................................................................................................................................................................. 44
10.1 Inspection.................................................................................................................................................................... 44
10.2 Repairs........................................................................................................................................................................ 44
10.3 Maintenance................................................................................................................................................................ 45
10.4 Cleaning...................................................................................................................................................................... 47
11 Technical Specifications ................................................................................................................................................. 48
12 Spare Parts / Accessories .............................................................................................................................................. 48

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Operating Instructions XENOTEST 150 S+
Index of Tables Page
Tab. 1 Overview of the Filter Systems ................................................................................................................................... 17
Tab. 2 Overview of the filter inserts, absorption filter system............................................................................................... 25
Tab. 3 Settings for ISO 105 B02 ............................................................................................................................................ 35
Tab. 4 Settings forAATCC TM 16H ........................................................................................................................................ 35
Tab. 5 Settings for Exp. Cond. M&S ....................................................................................................................................... 35
Tab. 6 Demonstration program............................................................................................................................................. 36
Tab. 7 Error messages and corrective actions..................................................................................................................... 44
Index of Figures Page
Abb.1 Space requirements ................................................................................................................................................... 10
Abb.2 Front and right view..................................................................................................................................................... 11
Abb.3 Left and rear view........................................................................................................................................................ 12
Abb.4 Top view....................................................................................................................................................................... 12
Abb.5 Sample chamber overview ......................................................................................................................................... 13
Abb.6 Operator panel overview ............................................................................................................................................. 14
Abb.7 Control elements ........................................................................................................................................................ 15
Abb.8 Absorption filter system 1 ........................................................................................................................................... 16
Abb.9 Absorption filter system 2 ........................................................................................................................................... 16
Abb. 10 Absorption filter system 3 ........................................................................................................................................... 16
Abb. 11 Spectral energy distribution with the absorption filter system .................................................................................. 17
Abb. 12 Rotation, sample carrier............................................................................................................................................. 18
Abb. 13 Rotation, sample carousel......................................................................................................................................... 18
Abb. 14 Ventilation system....................................................................................................................................................... 19
Abb. 15 Ventilation air circulation ............................................................................................................................................. 19
Abb. 16 Misting and humidifying functions.............................................................................................................................. 20
Abb. 17 Xenon bulb removal.................................................................................................................................................... 23
Abb. 18 Xenon bulb replacement ............................................................................................................................................ 24
Abb. 19 Filter replacement....................................................................................................................................................... 25
Abb. 20 Standard sample carrier............................................................................................................................................. 26
Abb. 21 Special sample carrier................................................................................................................................................ 26
Abb. 22 Sample carrier for blue light scale ............................................................................................................................. 27
Abb. 23 XenoCal sensor installation....................................................................................................................................... 28
Abb. 24 Black standard temperature sensor installation....................................................................................................... 28
Abb. 25 Filling the water container .......................................................................................................................................... 29
Abb. 26 Exhaust system connection ....................................................................................................................................... 29
Abb. 27 RS 232 interface setup ............................................................................................................................................... 30
Abb. 28 Printer setup................................................................................................................................................................ 31
Abb. 29 Threading the paper roll ............................................................................................................................................. 31
Abb. 30 Humidity diagram........................................................................................................................................................ 33
Abb. 31 Irradiator cooling air filter, removal and installation .................................................................................................. 45
Abb. 32 Sample chamber cooling air filter, removal and installation .................................................................................... 45
Abb. 33 Water pump filter, removal and installation ............................................................................................................... 46
Abb. 34 Draining the water container ...................................................................................................................................... 47

Operating Instructions XENOTEST 150 S+
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Dear User,
These Operating Instructions describe the XENOTEST150 S+ weathering device. Please note that only properly trained
individuals with appropriate qualifications may work on this device:
• The XENOTEST150 S+ may only be operated by authorized, qualified personnel. The following individuals
are considered to be qualified personnel:
Those who have obtained their knowledge through specialized training;
Those who have been trained in the operation and operating features of the XENOTEST150 S+ on the
basis of these Operating Instructions;
Those who, on the basis of their professional activities and professional experience and training with
regard to safety-related regulations are capable of assessing and recognizing potential work hazards.
• Only properly trained cleaning personnel may perform cleaning tasks on the device or its components.
• Please read these operating instructions carefully prior to the first use of the XENOTEST150 S+ in order to fully utilize
the device's advantages and to avoid possible damage..
• Should a particular problem arise which you feel is not adequately treated in these operating instructions, we urge you
for your own safety to contact your supplier.
ATLAS Material Testing Technology GmbH
Vogelsbergstr. 22
D-63589 Linsengericht, Germany
Telephone: ++ 49 / 6051 / 707-140
Fax: ++ 49 / 6051 / 707-149
1Notes on Safe Operation

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Operating Instructions XENOTEST 150 S+
Dear Operator,
This device has been manufactured in accordance with the current state-of-the-art and is operationally safe. Nonetheless,
this device can pose hazards, particularly if it is operated by inadequately trained personnel or if it is employed for other
than its intended and designated purpose:
• For personnel responsible for working with this device, the employer shall prepare written instructions based on these
operating instructions in a form that is easily understandable and in the operators' native language (FRG: Accident
Prevention Code, UVV VGB 1 § 7, 2).
• Using these instructions, train the operating and cleaning personnel in the function, operation, and care of the device.
• The contents of these operating instructions are subject to change at any time, without prior notification.
• The German version of these operating instructions remains binding for translations into foreign languages.
• For safety reasons, alterations to, or modifications of, this device are prohibited.
• Store these operating instructions securely near the device in order to be able to refer to the safety infor-
mation and important operating information at any time.
Trademarks:
XENOTEST®isa registered trademark.
Allothertrademarks mentioned in these operating instructions are the sole property oftheassociated manufacturer.
Copyright©
2000,ATLASMTT GmbH•D-63589 Linsengericht • Germany
1Notes on Safe Operation

Operating Instructions XENOTEST 150 S+
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1Notes on Safe Operation
Symbols in these operating instructions:
WARNING!
Disregarding this information can result in serious injury or
death.
CAUTION!
Disregarding this information can result in slight to severe
injury and property damage.
NOTE!
Provides application tips and useful information.
Warning against hazardous solvents.
Warns against hot surfaces.
Warns against electrical shock.
Symbols on the device:
WARNING OF A HAZARDOUS SITE!
Caution! Follow the operating instructions.
HOT SURFACE!
Warns against the risk of burns.
1.1 Explanation of Symbols

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Operating Instructions XENOTEST 150 S+
1.2 General Safety Information
Proper use
• The XENOTEST 150 S+ is used to irradiate and weather
material samples.
• The device is suitable for continuous operation.
• The XENOTEST 150 S+ has been inspected for electro-
mechanical compatibility and is suitable for installation
in industrial areas.
Improper use
• The XENOTEST 150 S+ may not be operated in areas
that do not meet the installation site specifications.
• Easily flammable or explosive materials, fabrics, or li-
quids may not be used as samples.
• Materials, fabrics, or liquids which release toxins may
not be used as samples.
Safety requirements
• DIN EN 55014-1, Electromagnetic Compatibility - Requi-
rements for Domestic Equipment, Electric Tools, and
Similar Electric Equipment - Part 1: Interference Emis-
sion;Product Family Standard (IEC/CISPR 14-1: 1993
+ Al: 1996 + Corrigendum: 1997 + A2:1998); German
Version, EN 55014-1: 1993 +All: 1997 + A2: 1999
• DIN EN 55014-2, Electromagnetic Compatibility -
Requirements for Domestic Equipment, ElectricTools,
and Similar Electric Equipment - Part 2: Interference Re-
sistance; Product Family Standard (CISPR 14-2:1997);
German Version, EN 55014-2: 1997
• DIN EN 55011, Industrial, Scientific, and Medical High
FrequencyDevices(ISMdevices)-RadioInterference-Limit
Values and Measurement Procedures (IEC/CISPR
11:1997, modified + Al: 1999); German Version, EN
55011: 1998 +All: 1999
• DIN EN 61010-1, Safety Requirements for Electrical
Measurement, Control, Regulating, and Laboratory
Devices; Part 1: General requriements (IEC 61010-1:
1990 + A 1: 1992, modified); German Version, EN
61010-1: 1993
• DIN EN 61000-6-2, Electromagnetic Compatibility
(EMC) - Part 6-2: Basic Standards: Interference Resi-
stance; Industrial Area (IEC 61000-6-2:1999); German
Version, EN 61000-6-2: 1999
• DIN EN 61000-4-4, Electromagnetic Compatibility (EMC)
- Part 4: Test and Measurement Procedures; Primary
Section 4: Testing interference resistance to rapid tran-
sient electrical interference/bursts;
EMC Basic Standard (IEC 61000-4-4:1995); German
Veriosn, EN 61000-4-4: 1995
• DIN EN 60204-1, Machine Safety - Electrical Equipment
on Machinery - Part 1: General Requirements (IEC
60204-1:1997 + Corrigendum 1998); German Version,
EN 60204-1: 1997
1Notes on Safe Operation
Safety equipment
The XENOTEST 150 S+ is equipped with interlock switches
and temperature sensors which monitor the individual
functional units.
• If the sample chamber door is opened while the unit is
operating, all functional units are switched off.
• A temperature switch monitors the temperature develop-
ment in the sample chamber. Ifthe temperatureexceeds
85° C, all functional units are switched off.
• A temperature switch monitors the exhaust air. If the
exhaust temperature exceeds 100 °C, all functional units
are switched off.
• A float switch turns all functional units off as soon as the
level in the water tank drops below a minimum fill level.
• If the xenon bulb fails to light after four attempts, the
ignition procedure is aborted.
Once the device has been shut off because of a fault, it can
only be restarted after a software reset has been performed.
An interrupted attempt will continue from the point at which
the interruption occurred.
Power supply
Power to the XENOTEST 150 S+ is provided via a mains
power supply connection at:
230 V ±10 %, 50/60 Hz, (1/N/PE oder 2/PE), CEE (32A,
3pol., 6h).
Disposal
• Disposeof the packaging material in accordance with
locallyapplicableregulations. Chapter 2, Section 2.1,
"PackagingMaterials" contains a list of thepackaging
materialsused
• Usedequipmentcontainsvaluablematerialsandshould
thereforenot simply betaken to thenearest waste dis-
posalsite. Instead, contact your local governmentau-
thoritiesforinformation regarding recycling programs
in your area.
• Xenon bulbs are considered to be special waste and
canbe returned toATLASMTTGmbH for disposal for
afee.
Allother components ofthe device canbedisposed of
alongnormalrecycling paths.

Operating Instructions XENOTEST 150 S+
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2Device Delivery
2.2 Standard Delivery
The XENOTEST 150 S+ is not ready to use at delivery.
The separately packaged components must first be installed
before the device is operational.
The standard delivery includes:
Base unit with the following functional units:
• Irradiation system with the xenon bulb;
•Exterior cylinder made of special UV glass (Su-
prax);
•Synchronousand rotating gear;
•Air cooling system;
• Humidification system.
Metering system, consisting of:
• Sensor to measure the sample chamber tempera-
tureandsample chamber humidity.
Technical documentation:
• Operating Instructions;
• SoftwareDocumentation;
•Spare parts list.
NOTE - Test equipment!
Sample carriers and an optical filter system are required in
order to perform weathering and irradiation tests.
2.1 Packaging
Depending on its destination, the XENOTEST 150 S+ is
delivered in appropriate packaging (a crate or sturdy box).
All packaging materials can be separated and are recycla-
ble.
• Shipping crate made of plywood;
• Steel screws to assemble the shipping crate and secure
its lid;
• Polyethylene sheeting (PE);
• Polyethylene foam (PE)
The following sensitive components are packed separately:
• Xenon bulb;
• Exterior cylinder.

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Operating Instructions XENOTEST 150 S+
3Installation Site Requirements
3.4 Water Supply
To humidify the sample chamber and to moisturize the
samples, the XENOTEST 150 S+ requires treated water.
This treated water circulates through a closed system fed
from a container inside the device.
The water container can be either manually refilled or may
be connected to a water treatment and preparation system.
• Connection: G 3/8 "
The treated water must conform to the following quality stan-
dards.
• Conductivity: < 5 µS/cm
• pH: 6-8
• Solids content: < 1 ppm
(measured as silicon dioxide)
Various water preparation systems for use with weathering
equipment are available from Millipore GmbH.
Millipore GmbH
Hauptstr. 87
65760 Eschborn, Germany
Sales:
Tel. (++) 6196 / 494-101/128
Fax (++) 6196 / 482237
[email protected]
Techn. Service
Tel. (++) 6196 / 494-140
www.millipore.com
3.1 Installation Site Environment
Environmental requirements at the installation site:
During continuous operation, the warm air exhausted by the
irradiator cooler results in a constant change in the room
environment.
For this reason, the device may only be operated in ade-
quately ventilated rooms that are free of dust.
• Ambient temperature range: 18 °C to 25 °C
• Relative humidity: 75%, maximum
3.2 Ventilation
The installation site must be equipped with an air exchange
system with a capacity to provide a minimum intake air
volume of 300 m³/hr.
Incoming air must be filtered through an EU 4 class air filter.
3.3 Device Exhaust System
The XENOTEST 150 S+ irradiator cooling system must be
connected to an exhaust system. The exhaust air from the
irradiator cooler can be vented directly to the outside air. The
exhaust system must meet the following requirements:
• The exhaust ducts must be made of flexible, heat-resi-
stant material because the exhaust air temperature can
reach 120° C.
• The exhaust air duct may be no longer than 3 m.
• The exhaust air duct diameter must be at least 100 mm.
The connector on the XENOTEST 150 S+ has a diame-
ter of 100 mm.
• The exhaust air duct may contain no more than two 90°
angle bends.
• If, in order to install the exhaust air duct, lengths excee-
ding 3 m or more than two 90° angle bends are requi-
red, a separate exhaust fan must be installed on site.
The exhaust air from the sample chamber can be vented
into the installation room for recycling by the room's ven-
tilation system.
NOTE - Functional impairment!
Failure to maintain the maximum exhaust air duct length
or the inclusion of more than the maximum of two 90° angle
bends may result in the device exhaust system overheating.
In turn, this will result in the XENOTEST 150 S+ safety
equipment continuously interrupting the power supply to the
device.

Operating Instructions XENOTEST 150 S+
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3Installation Site Requirements
Abb. 1
3.5 Space Requirements
The device is to be set up on an adequately stable, non-
flammable floor covering and then horizontally leveled.
• Device weight: approx. 280 kg
NOTE - Ceiling load bearing capacity!
If several devices are set up in the same room, the static
load bearing capacity of the ceiling must be checked.
An adequate free space must be maintained on all sides of
the device to provide access for operating, maintenance,
and repair tasks. This are should be at least 1 m wide. Refer
to Fig. 1.
• Device dimensions: 900 x 780 x 1800 mm (W x D x H)
CAUTION - Device overheating!
Air exchange for the device is by means of air
intake and air outlet openings on the top of the
device and the air vents on the side of the
device.
Any obstruction to the air exchange will redu-
ce the device's ability to perform continuous
tests as the safety equipment will constantly
shut the device down. In addition, this constant
and frequent on/off switching will shorten the
service life of the device components.
All air openings must remain unobstructed!
• The installation are must have a minimum
ceiling height of 2.5 m.
•Side clearances must be maintained.
Please refer to Fig. 1 for the dimensions of the safety and
service clearance areas.
Fig. 1 F = Front