Atlas Xenotest Beta+FD User manual

Copyright
This operating manual is protected by copyright. These rights, especially reprinting, photomechanical or digital
further processing or reproduction even in part are only allowed with the written permission of Atlas Material Test-
ing Technology GmbH.
This condition does not cover the reproduction for internal use.
The contents of the operating manual are subject to change at any time without notice. The German version of
this operating manual is binding for translations into foreign languages.
Atlas Material Testing Technology GmbH 63589 Linsengericht Germany
Trademarks
Xenotest®is a registered trademark of Atlas Material Testing Technology GmbH. All other trademarks used in this
operating manual are the exclusive property of the manufacturers concerned.

Operating Manual Xenotest Beta+ FD
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Contents Page
1 Instructions for Safe Operation ................................................................................................................. 6
1.1 Explanation of Symbols........................................................................................................................ 8
1.2 General Safety Instructions.................................................................................................................. 9
2 Delivery of the Instrument........................................................................................................................ 11
2.1 Packaging .......................................................................................................................................... 11
2.2 Scope of Delivery ............................................................................................................................... 11
3 Requirements for the Installation Site..................................................................................................... 12
3.1 Room Climate .................................................................................................................................... 12
3.2 Room Ventilation ................................................................................................................................ 12
3.3 Instrument Exhaust Air System ..........................................................................................................12
3.4 Space Requirements.......................................................................................................................... 13
3.5 Instrument Dimensions and Space Requirements............................................................................. 14
4 Description of the Instrument .................................................................................................................. 15
4.1 View from the Front and Right ........................................................................................................... 15
4.2 View from Rear and Left .................................................................................................................... 16
4.3 View of Test Chamber ........................................................................................................................ 17
4.4 View of Control Panel......................................................................................................................... 19
5 Functional Description ............................................................................................................................. 20
5.1 Program Control................................................................................................................................. 20
5.2 Filter Systems .................................................................................................................................... 21
5.3 Ventilation System.............................................................................................................................. 27
5.4 Measuring and Control Sensors......................................................................................................... 28
5.5 Calibration Sensors............................................................................................................................ 29
6 Start Up ...................................................................................................................................................... 30
6.1 First Start Up ......................................................................................................................................30
6.2 Checking the Instrument Components............................................................................................... 30
6.3 Installing / Removing the Xenon Lamp .............................................................................................. 31
6.4 Changing the Filter System................................................................................................................ 33
6.5 Loading the Sample Rack .................................................................................................................. 34
6.6 Installation of the XENOSENSIV Sensor / Standard Sample Carousel............................................. 37
6.7 Connecting the Lamp Cooling to the Exhaust Air System.................................................................. 38
6.8 Setting up the Interface...................................................................................................................... 39
6.9 Incoming Power Connection .............................................................................................................. 39
7 Operation ................................................................................................................................................... 40
7.1 Menu Structure of the Instrument Control.......................................................................................... 40
7.2 Operating the Touch Screen .............................................................................................................. 40
7.3 Switching on the Instrument............................................................................................................... 41
7.4 Starting the Test Program .................................................................................................................. 42
7.5 Adjusting the XENOSENSIV Sensor.................................................................................................. 43
7.6 Regulation Without Sensors............................................................................................................... 45
7.7 Temperature Fields ............................................................................................................................ 46
7.8 Note on Implementation ..................................................................................................................... 47
8 Shut down .................................................................................................................................................. 48
8.1 Switching Off the Instrument .............................................................................................................. 48
8.2 Switching Off the Instrument in an Emergency.................................................................................. 48
8.3 Removing Samples ............................................................................................................................ 48
9 Troubleshooting ........................................................................................................................................ 49
9.1 Error Message and Remedial Measures............................................................................................ 49

Operating Manual Xenotest Beta+ FD
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Contents Page
10 Maintenance.............................................................................................................................................. 50
10.1 Preventive Maintenance..................................................................................................................... 50
10.2 Repair................................................................................................................................................. 50
10.3 Maintenance....................................................................................................................................... 51
10.4 Cleaning ............................................................................................................................................. 52
11 Technical Data .......................................................................................................................................... 53
12 Accessories .............................................................................................................................................. 54
13 Wearing Parts ........................................................................................................................................... 56
14 Declaration of Conformity ........................................................................................................................ 57

Operating Manual Xenotest Beta+ FD
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List of Figures
Fig. 1 Instrument dimensions and space requirements
Fig. 2 View from the front and right
Fig. 3 View from rear and left
Fig. 4 View of test chamber with bottle carousel
Fig. 5 View of test chamber with packaging carousel
Fig. 6 View of control panel
Fig. 7 Control and output components
Fig. 8 Representation of the beam path
Fig. 9 Filter systems
Fig. 10 Diagram of XENOCHROME filter system 300
Fig. 11 Diagram of XENOCHROME filter system 320
Fig. 12 Diagram of XENOCHROME filter system StoreLight
Fig. 13 Ventilation system
Fig. 14 Measuring and control sensors
Fig. 15 Removing the xenon lamp
Fig. 16 Installing the xenon lamp
Fig. 17 Equipping the filter assembly
Fig. 18 Installing/removing the outer cylinder
Fig. 19 Standard sample rack
Fig. 20 Equipping the standard sample rack
Fig. 21 Special sample rack divided into three
Fig. 22 Special sample rack divided into two (blue scale)
Fig. 23 Sample carousel for small bottles
Fig. 24 Sample carousel for large bottles
Fig. 25 Sample carousel for packaging
Fig. 26 Sample rack for can packaging
Fig. 27 Installation of XENOSENSIV sensor
Fig. 28 Connecting the exhaust air system
Fig. 29 Setting up the interface
Fig. 30 Mains connection
Fig. 31 Touch screen
Fig. 32 Basic functions
Fig. 33 Switching on the instrument
Fig. 34 Starting the test program
Fig. 35 Temperature fields for XENOCHROME filter system
Fig. 36 Turning off the instrument
Fig. 37 Removing and installing the air filter lamp cooling
List of tables
Tab. 1 Overview of the filter systems
Tab. 2 XENOCHROME 300
Tab. 3 XENOCHROME 320
Tab. 4 Xenotest Beta+ FD accessories
Tab. 5 More Xenotest Beta+ FD accessories
Tab. 6 Repair parts

Operating Manual Xenotest Beta+ FD
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1
Instructions for Safe Operation
Instructions for users:
This operating manual describes the Xenotest® Beta+ FD weathering instrument.
Please note that the instrument may only be operated by authorized and qualified personnel.
Qualified personnel are persons who:
• have gained knowledge of instrument operation through an Atlas authorized technical training,
• have been instructed in the operation and function of the Xenotest® Beta+ FD on the basis of this operating
manual,
• are able to assess the activity that they perform based on work experience and instruction in the relevant
safety conditions and recognize possible hazards.
Maintenance work:
• Lamps may only be changed by qualified personnel who have been trained by an electrician or authorized
Atlas representative.
Cleaning work:
• Cleaning of the instrument or parts thereof may only be performed by instructed personnel.
Read this operating manual carefully before using the Xenotest® Beta+ FD for the first time. You will then be able
to utilize all of the instrument features and avoid damage.
If problems occur which are not treated in great enough detail for you in this operating manual, please
contact your supplier for your own safety.
Atlas Material Testing Technology GmbH
An AMETEK Company
Vogelsbergstr. 22
63589 Linsengericht / Germany
Phone: + 49-6051-707-140
Fax: + 49-6051-707-149
E-mail: [email protected]
www.atlas-mts.com

Operating Manual Xenotest Beta+ FD
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1Instructions for Safe Operation
Instructions for the user:
The Xenotest® Beta+ FD is manufactured with state-of-the-art technology and business practices and is safe to
operate. Nevertheless, this instrument could still be hazardous, especially when it is operated by insufficiently
trained personnel or when it is used improperly or for a function for which it was not intended.
Start up and maintenance work:
• The lamps and filters may only be installed by a qualified technician during start up,
• The lamps may only be changed later by personnel who have been trained by a qualified technician.
Instruction and prevention of accidents:
• For personnel who work on and with this instrument, the owner must create written instructions in a com-
prehensible form and in the language of the employees based on this operating manual (FRG: Directive for
the Prevention of Accidents, UVV BGV A1).
• The work health and safety regulations of the trade cooperative associations BGV A 3 must be observed.
• Instruct the operating and cleaning personnel in the operation and care of the instrument based on these
instructions.
• Unauthorized modifications or conversions to the instrument are not permitted for safety reasons.
Warranty:
Atlas MTT GmbH guarantees the safety and functional capability of the instrument only on condition that:
• only original spare parts or accessories approved by Atlas MTT are used,
• inspections, calibrations, and maintenance work are performed according to the given time intervals.
Validity of the content of the manual:
• The contents of the operating manual are subject to change at any time without notice.
• The German version of this operating manual is binding for translations into foreign languages.
Keep this operating manual in a safe place near the instrument to be in order to consult safety instructions
and important operating information at all times.

Operating Manual Xenotest Beta+ FD
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1Instructions for Safe Operation
1.1 Explanation of Symbols
WARNING
Failure to observe this warning may lead to severe or even fatal injury!
CAUTION
Failure to observe this may lead to moderate to minor injury or material damage.
NOTE!
Gives tips for use and useful information.
Warning about dangerous solutions
Warning about hot surfaces
Warning about electric shock
Symbols on the Instrument:
WARNING AGAINST A DANGEROUS PLACE!
Caution! See the operating manual.
HOT SURFACE!
Warning against burns.
CE conformity mark
REFERENCE TO DISPOSAL DIRECTIVE (WEEE)!
The disposal of this product must comply with the EC Directive 2002/96/EG with regard to the
used electrical and electronic equipment (WEEE).

Operating Manual Xenotest Beta+ FD
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1
Instructions for Safe Operation
1.2 General Safety Instructions
Use for the intended purpose
• The Xenotest Beta+ FD is used for irradiance and weathering of material samples.
• The instrument is suitable for continuous operation.
• The Xenotest Beta+ FD is tested for electromagnetic compatibility and suitable for installation in an indus-
trial environment.
Improper use
• The Xenotest Beta+ FD may not be operated in rooms which do not satisfy the site conditions set forth in
this manual.
• No highly inflammable or explosive fabrics, materials or liquids may be used as samples.
• No fabrics, materials or liquids which emit toxins may be used as samples.
Safety requirements
• DIN EN ISO 12100, Editions 2011-03
Safety of machines
• DIN EN 61010, Part 1 Edition 2002
Safety regulations for electrically operated measuring, control, regulating and laboratory instruments. Gen-
eral requirements.
• DIN EN 61010-2-010 Edition 2004-06
Safety regulations for electrical measuring, control, regulating and laboratory instruments
• DIN EN 50178 (VDE 0160): 1998-04
Equipping of high voltage systems with electronic equipment
• DIN EN 60204 (DIN VDE 0113): Part 1 Edition 2007-06
Electrical equipping of industrial machines
• DIN EN 60598 Part 2 - 24 Edition 1999-07
Lamps with limited surface temperature
• DIN EN 45635 Part 8 Edition 1985-06 and DIN EN 11690-1 Edition 1987-02
Noise hazard
• DIN EN 60947-1 Edition 2008-04
Low-voltage switchgear
• DIN EN 61508-3 Edition 2011-03
Hazard from software safety functions
• DIN EN 60947-3 Edition 2010-02
Low-voltage switchgear
• DIN EN 50274 Edition 2002-11 and DIN EN 60529-1 Edition 2000-09
Finger safety, back of hand safety
• DIN EN 61558-1 Edition 2006-07
Transformers, safety
• DIN EN 61326 EMC
• DIN EN 61000 EMC

Operating Manual Xenotest Beta+ FD
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1Instructions for Safe Operation
Safety instruments
The Xenotest Beta+ FD is equipped with circuit safety switches and temperature sensors which monitor the
individual functions.
• All function units are turned off if the test chamber door is opened during operation.
• A temperature switch monitors the development of heat in the test chamber.
• A temperature switch checks the exhaust air flow. If the exhaust air temperature exceeds 120 °C, all func-
tions are turned off.
• A temperature switch monitors the development of heat in the area of the suction side for the lamp cooling.
All functions are turned off if the temperature exceeds 65 °C.
• If the xenon lamp is not ignited after four attempts, the ignition process is aborted.
After turning off due to an error, operation can only continue after confirmation of the error message. An inter-
rupted attempt continues at the place at which it was interrupted.
Incoming power connection
The Xenotest Beta+ FD is connected to an incoming voltage of
• 400 V ± 10 %, (3P/N/PE), The incoming power connection is made by a PE plug: CEE (32 A, 5-pole, 6h).
NOTE - Connection in domestic power supply systems!
The device has been designed for predominant use in industrial power supply systems. In some unfavorable
cases an impairment of other consumers within the domestic power supply system may occur. In this event a
separate power supply cable with an adequate cross-section must be installed from the domestic use to the
device. For additional information please contact the technical service of Atlas.
Disposal:
OBSERVE THE REGULATIONS FOR DISPOSAL!
The manufacturer’s obligations to take back the equipment in accordance with the respective
national version of the European directive 2002/96/EG WEEE (Waste Electrical and Electronic
Equipment) apply since March 24, 2006.
RohS conformity:
The Xenotest Beta+ FD meets the requirements of the 2002/95/EG RohS directive (restriction of the use of
certain hazardous substances in electrical and electronic equipment) for equipment group 9.
Disposal of the packaging:
Please dispose of the packaging materials according to the valid disposal regulations.
A list of used packaging materials can be found in chapter 2, sect. 2.1, “Packaging”.

Operating Manual Xenotest Beta+ FD
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2
Delivery of the Instrument
2.1 Packaging
The Xenotest Beta+ FD is delivered in a stable packaging crate. All packaging materials can be separated and
are recyclable.
• Packaging crate of chipboard
• Steel screw for plywood together the crate and the crate lid
• Polyethylene wrapping material (PE)
• Polyethylene foam (PE)
• Corrugated cardboard
The following sensitive components are packed separately:
• Xenon lamps
• XENOSENSIV sensor
• Outer cylinder
2.2 Scope of Delivery
The Xenotest Beta+ FD is not ready for operation directly upon delivery.
The separately packed components must be assembled before operating.
The scope of delivery includes:
Basic instrument with the function units:
• Radiation system with three air-cooled xenon lamps
• Air volume regulation
Outer cylinder and sample rack:
• UV special glass or StoreLight outer cylinder
• Sample rack for accommodating the sample racks
Measuring system consisting of:
• Sensor for measuring the test chamber temperature and test chamber humidity
• XENOSENSIV sensor for measuring the irradiance and black standard temperature
• Terminating plug for operation without the XENOSENSIV sensor
• Adapter for using the XENOSENSIV sensor in the test chamber
Technical documentation:
• Operating manual
• Software documentation
• Spare parts list
NOTE – test equipment!
Additional sample racks and an optical filter system are required to conduct photo stability tests.

Operating Manual Xenotest Beta+ FD
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3Requirements for the Installation Site
3.1 Room Climate
Climatic requirements for the operating room:
In continuous operation there may be a constant change in the room climate due to the emission of warm air
from the lamp cooling.
Therefore, the instrument may only be installed in adequately cooled, dust-free operating rooms.
• Room temperatures of 18 °C to 25 °C
• Relative humidity of 50 % (+/- 10 %)
3.2 Room Ventilation
The installation room must be equipped with a ventilation system that can accommodate a fresh air volume flow
of at least 400 m³/h.
The fresh air must be filtered through an air filter of filter class EU 4.
The laboratory room must be kept dust-free.
3.3 Instrument Exhaust Air System
The lamp cooling of the Xenotest Beta+ FD must be connected to an exhaust air system. The exhaust air of the
lamp cooling can be fed directly outdoors. The exhaust air system must satisfy the following conditions:
• The exhaust air channel must be made of flexible, heat-resistant material because the temperature of the
exhaust air can rise to up to 120 °C.
• The exhaust air channel may be a maximum of 3 m long.
• The diameter of the exhaust air channel must be at least 100 mm. The connection nozzle on the Xenotest
Beta+ FD has a diameter of 100 mm.
• The exhaust air channel may have a maximum of two 90° bends.
• If greater lengths than 3 m or more than two 90° bends are necessary for laying the exhaust air channel, a
exhaust blower must be installed by the customer.
• The exhaust air system must work in such a way that no air can be blown back into the instrument by a
back pressure.
The exhaust air of the test chamber can be fed into the operating room and circulated by the room ventilation.
NOTE - impairment of the function!
The instrument exhaust air system can overheat if the maximum length of the exhaust air channel and the
maximum permissible number of two 90° bends is not observed. This results in the protective instruments of the
Xenotest Beta+ FD interrupting the power supply to the instrument.

Operating Manual Xenotest Beta+ FD
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3
Requirements for the Installation Site
3.4 Space Requirements
The instrument may only be transported by experienced personnel who have suitable tools.
Position the instrument on a sufficiently stable, non-flammable floor and align horizontally.
• Instrument weight: approx. 400 kg
NOTE – ceiling load capacity
If several instruments are installed in one place, the static load capacity of the installation site must be ensured.
An access area of at least 1 m is needed around the machine to allow for operation, maintenance, and repair
work (see Fig. 1):
• Instrument dimensions: 900 mm x 2,000 mm x 2,100 mm (W x D x H)
CAUTION – overheating of the instrument!
The air exchange of the instrument takes place via air inlet and outlet openings on the top of the instrument
and the side air vents.
If the air exchange is blocked, constant operation is impaired as the instrument is turned off by the safety
mechanisms. The life of instrument components is also shortened by repeated turning on and off. Ensure
that the ventilation openings are always free!
• The operating room must have a minimum height of 2.5 m.
• Comply with the minimum distances at the side and back of the instrument. The safety and mainte-
nance distances can be found in fig. 1.

Operating Manual Xenotest Beta+ FD
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3Requirements for the Installation Site
3.5 Instrument Dimensions and Space Requirements Fig. 1
A Front view
B Side view
C View from above
D Space requirements service area
All data in mm units

Operating Manual Xenotest Beta+ FD
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4Description of the Instrument
4.1 View from the Front and Right Fig. 2
Fig. 2: View from the front:
1 Communication connections
2 Operating panel with touch screen
3 Test chamber with window
4 Test chamber with sample rack carousel
5 Radiation unit with filter system
6 Door
7 Height adjustable leg
8 Door catch
9 Air inlet for the lamp cooling and the cooling of the
electrical components with filter inside the door
(see Technical Data)
View from the right:
A Side door electrical supply unit
B Side door electrical supply unit/heating system
C Exhaust air nozzle circulating air channel
D Master switch for turning the instrument on/off
E Door catch test chamber
F Exhaust air nozzle lamp cooling

Operating Manual Xenotest Beta+ FD
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4
Description of the Instrument
4.2 View from Rear and Left Fig. 3
View from rear, fig. 3:
1 Air inlet of the chilled chamber air
2 Instrument rear panel
3 Incoming power supply cable to the instrument
4 Side door electrical supply unit/humidity system
5 Side door electrical supply unit
6Air supply circulating air system
7Evaporator unit

Operating Manual Xenotest Beta+ FD
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4
Description of the Instrument
4.3 View of Test Chamber Fig. 4
View of test chamber with bottle rack, fig. 4
1 XENOSENSIV sensor for measuring the irradi-
ance and black standard temperature
2 Filter system for generating specific light and
xenon lamps for radiating material samples
3 Sample rack holder of the sample rack
4 Door seal

Operating Manual Xenotest Beta+ FD
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4
Description of the Instrument
Fig. 5
View of test chamber with packaging carousel, fig. 5
1 XENOSENSIV sensor for checking irradiance and
BST
2 Filter insert for generating specific light and xenon
lamps for radiating material samples
3 Sample rack holder of the sample racks
4 Door seal

Operating Manual Xenotest Beta+ FD
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4
Description of the Instrument
4.4 View of Control Panel Fig. 6
Control panel with touch screen, fig. 6:
1 Display for showing the menu dialogs, status dis-
plays and program parameters
2 Arrow keys for navigation in the menus
3 Function keys for activating the basic functions:
• ENTER: Confirmation of the input values
• ESCAPE: Cancel the menu dialog
• START: Start a test program
• STOP: Interrupt the test
4 Menu keys for activating the program modules
5 Numeric block for entering the program parameters
and test values

Operating Manual Xenotest Beta+ FD
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5
Functional Description
5.1 Program Control
Fig. 7: The Xenotest Beta+ FD is switched on with the
main switch 2 and then operated by the program control
1 of the touch screen.
The microprocessor-supported program control enables
the initialization of user-specific tests.
The parameter values required for the test are entered
with the numeric block on the keyboard and initialized by
the various function keys.
The inputs and the resulting status messages are shown
on the display.
Detailed specifications for the program control and pro-
gramming of test runs are described in the instrument’s
software documentation.
Fig. 7