ATM Lighting HPL450LED Manual

1 Manual No:I.HPL450LED.01ATM Lighting sp. z o.o.,
Release date: 17.11.2023ul. Maszynowa 30A,80-298 Gdańsk,
Edition: 1.0 tel: +48 58 347 51 07, fax: +48 58 347 51 08
Carefully read the instructions before
mounting the light fitting.
INSTALLATION AND MAINTENANCE MANUAL FOR
INDUSTRIAL LIGHT FITTING
HPL450LED

2 Manual No:I.HPL450LED.01ATM Lighting sp. z o.o.,
Release date: 17.11.2023ul. Maszynowa 30A,80-298 Gdańsk,
Edition: 1.0 tel: +48 58 347 51 07, fax: +48 58 347 51 08
1. GENERAL INFORMATION.............................................................................................................. 3
2. TECHNICAL INFORMATION .......................................................................................................... 4
3. PHOTOMETRICAL DATA................................................................................................................ 6
4. CONSTRUCTION DESCRIPTION .................................................................................................. 7
5. PRELIMINAIRES ............................................................................................................................. 7
6. LIGHT FITTING MOUNTING .......................................................................................................... 8
7. ELECTRICAL CONNECTION ......................................................................................................... 8
8. CONDITIONS OF SAFETY USE................................................................................................... 10
9. LIGHT FITTING MAINTENANCE AND SERVICING..................................................................... 10
10. CLEANING .................................................................................................................................11
11. REPAIRING AND EXCHANGE PARTS......................................................................................11
12. LIGHT SOURCE EXCHANGE ...................................................................................................11
13. TRANSPORT AND CONDITIOINS OF STORAGE....................................................................11
14. DISPOSAL OF WASTE EQUIPMENT....................................................................................... 12
15. WARRANTY .............................................................................................................................. 12
TABLE OF CONTENTS

3 Manual No:I.HPL450LED.01ATM Lighting sp. z o.o.,
Release date: 17.11.2023ul. Maszynowa 30A,80-298 Gdańsk,
Edition: 1.0 tel: +48 58 347 51 07, fax: +48 58 347 51 08
1. GENERAL INFORMATION
HPL450LED floodlights are designed to light indoor and outdoor areas in industrial zones. The floodlight
can be equipped with one of five optics. As a standard, the floodlight has been adapted to work with
central battery (ZB) and equipped with a driver with DALI-2 protocol and D4i feature. The floodlight can
be optionally adapted to work in 3-phase network (3F).
TECHNICAL INFORMATIONS
Protection degree: IP66/IP67
Admission wires diameter:0,5-4,0mm2 (opcjonalnie: 2,5-6mm2)
Admission cable diameter: Ø 8-13mm (M/P20) / Ø9-17mm (M/P25)
Voltage:24E: 100V-199V, 50-60Hz + 127-300V, 0Hz
35E: 200V-277V, 50-60Hz + 127-300V, 0Hz
Protection class:I

4 Manual No:I.HPL450LED.01ATM Lighting sp. z o.o.,
Release date: 17.11.2023ul. Maszynowa 30A,80-298 Gdańsk,
Edition: 1.0 tel: +48 58 347 51 07, fax: +48 58 347 51 08
Ambient temperature Ta:
Version Working temperature
(25E)
Working temperature
(PC diffuser)
HE2-1 -40°C … +65°C -40°C … +55°C
HE2-2 -40°C … +60°C -40°C … +50°C
HE2-3 -40°C … +50°C -40°C … +45°C
HE3-1 -40°C … +65°C -40°C … +55°C
HE3-2 -40°C … +60°C -40°C … +50°C
HE3-3 -40°C … +50°C -40°C … +45°C
HE4-1 -40°C … +65°C -40°C … +55°C
HE4-2 -40°C … +60°C -40°C … +50°C
HE4-3 -40°C … +50°C -40°C … +45°C
Version Working temperature
(35E)
Working temperature
(PC diffuser)
HE2-1 -40°C … +60°C -40°C … +55°C
HE2-2 -40°C … +55°C -40°C … +50°C
HE2-3 -40°C … +50°C -40°C … +45°C
HE3-1 -40°C … +55°C -40°C … +55°C
HE3-2 -40°C … +50°C -40°C … +50°C
HE3-3 -40°C … +50°C -40°C … +45°C
HE4-1 -40°C … +50°C -40°C … +50°C
HE4-2 -40°C … +55°C -40°C … +50°C
HE4-3 -40°C … +50°C -40°C … +45°C
LED module risk group RG = 1
2. TECHNICAL INFORMATION
Type Power Voltage IP Protection
class
Power
coefficient
Ambient
temperature
HPL450LED-HE2-1 103W
100V-
199V, 50-
60Hz +
127-300V,
0Hz
200V-
277V, 50-
60Hz +
127-300V,
0Hz
66/67 I ≥0,98
Depends on
version and
module type
HPL450LED-HE2-2 132W
HPL450LED-HE2-3 155W
HPL450LED-HE3-1 152W
HPL450LED-HE3-2 197W
HPL450LED-HE3-3 240W
HPL450LED-HE4-1 205W
HPL450LED-HE4-2 260W
HPL450LED-HE4-3 307W

5 Manual No:I.HPL450LED.01ATM Lighting sp. z o.o.,
Release date: 17.11.2023ul. Maszynowa 30A,80-298 Gdańsk,
Edition: 1.0 tel: +48 58 347 51 07, fax: +48 58 347 51 08
VERSIONS

6 Manual No:I.HPL450LED.01ATM Lighting sp. z o.o.,
Release date: 17.11.2023ul. Maszynowa 30A,80-298 Gdańsk,
Edition: 1.0 tel: +48 58 347 51 07, fax: +48 58 347 51 08
3. PHOTOMETRICAL DATA
Type Luminous Flux Efficiency Colour
Temperature CRI Modules
Lifetime
HPL450LED-HE2-1 15500 lm 150 lm/W
4000K
(Option: 3000K,
5000K, 6500K)
>70
(Option:
>80)
>100000 h –
„L70B50”
>80000 h –
„L70B10”
>50000 h –
„L80B10”
HPL450LED-HE2-2 19000 lm 144 lm/W
HPL450LED-HE2-3 22000 lm 142 lm/W
HPL450LED-HE3-1 24000 lm 158 lm/W
HPL450LED-HE3-2 28500 lm 145 lm/W
HPL450LED-HE3-3 34000 lm 142 lm/W
HPL450LED-HE4-1 31500 lm 154 lm/W
HPL450LED-HE4-2 37500 lm 144 lm/W
HPL450LED-HE4-3 43000 lm 140 lm/W
Type L B H H1 D D1 D2 D3
HPL450LED-HE2
620
435
202 78 440 380 340 280
HPL450LED- HE3 585
HPL450LED- HE4 735

7 Manual No:I.HPL450LED.01ATM Lighting sp. z o.o.,
Release date: 17.11.2023ul. Maszynowa 30A,80-298 Gdańsk,
Edition: 1.0 tel: +48 58 347 51 07, fax: +48 58 347 51 08
4. CONSTRUCTION DESCRIPTION
Light fittings are built according to common electrical engineering rules. The product meets the essential
requirements of the Directives and the harmonized standards listed in the EU Declaration of Conformity.
Used solutions and materials, electrical equipment and proper insulating spaces makes that during
normal exploitation there is no possibility any sparks, electrostatic charge, dangerous heating or light
fitting destruction caused by environment factors occurrence.
Light fittings are built as a one chamber equipment. Housing, endcaps and mounting tray are made of
aluminum. Sealing is made of silicone.
Used terminals ensures safe and non-sparking connection of inner wires and admission cables. The
diffuser is made of UV resistant polycarbonate (PC) or tempered glass.
Floodlights bodies should be equipped attested cable glands and plugs which provide protection class
of IP66 or IP67 depending on floodlights version, in compliance with EN 60079-14 norm.
5. PRELIMINAIRES
SAFETY RULES
•Carefully read all the information included in the manual before mounting the light fitting.
•General safety rules must be followed.
•Failure to comply with rules of the installation and use can lead to personal injury or property
loses. ATM Lighting sp. z o.o. company takes no responsibility in such cases.
•Failure to comply with rules included in manual results with void of the manufacturer warranty.
•Manufacturer takes no responsibility for any damages resulting from improper installation,
maintenance or improper use.
•It is the responsibility of the user to perform the installation in accordance with this manual and
the safety regulations and standards applicable to the type of installation
•In case of malfunction, the device must be turned off and returned for repair to the manufacturer
or his authorized entity.
Before performing any installation work, including opening the enclosure, be absolutely sure
to disconnect the unit from the power source
NECESSARY TOOLS

8 Manual No:I.HPL450LED.01ATM Lighting sp. z o.o.,
Release date: 17.11.2023ul. Maszynowa 30A,80-298 Gdańsk,
Edition: 1.0 tel: +48 58 347 51 07, fax: +48 58 347 51 08
6. LIGHT FITTING MOUNTING
The luminaire is equipped with two mounting brackets, designed to be mounted directly on the ceiling,
wall or pipe. As standard, the fixture is equipped with four Ø5mm mounting holes for hanging.
VERSIONS OF MOUNTING
7. ELECTRICAL CONNECTION
Installation and electrical connection should be in accordance with the requirements of PN-EN
60079-14.
To connect power supply:
•enter the power cable to the housing through the cable entry (gland),
•carefully unisolate the wires (8-10mm), and put it into the connector according to a label inside
the light fitting (L, N, PE, DA, DA) in standard connection and (L1, L2, L3, N, PE, DA, DA) in 3
phase connection,
•the wires L2, L3 in 3 phase connection are only a through connection,
•precisely tighten power cable in the gland with two wrench,
•check the effectiveness of grounding.

9 Manual No:I.HPL450LED.01ATM Lighting sp. z o.o.,
Release date: 17.11.2023ul. Maszynowa 30A,80-298 Gdańsk,
Edition: 1.0 tel: +48 58 347 51 07, fax: +48 58 347 51 08
Standard connection (wiring 50):
3 Phase connection (wiring 70):

10 Manual No:I.HPL450LED.01ATM Lighting sp. z o.o.,
Release date: 17.11.2023ul. Maszynowa 30A,80-298 Gdańsk,
Edition: 1.0 tel: +48 58 347 51 07, fax: +48 58 347 51 08
Remarks:
•Use one wrench to tighten the sealing nut, while using the second wrench to block gland body
against rotation, otherwise damage of the sealing can be caused and therefore sealing level
will be decreased.
•Not following this remark may cause damage to the seals, resulting in a lowering of the IP
rating and damage to the luminaire in the result.
•If the neutral line is damaged or voltage occurs in it, a floodlight or group of floodlights may
start to work under larger than predicted load, witch in consequence may lead to damage of
power delivery system.
8. CONDITIONS OF SAFETY USE
•Every light fitting must have label with rating data on it. Each light fitting is equipped with this
„Installation and maintenance manual”, which must be kept by user until the end of exploitation.
•Light fittings are designed for fixed installations only.
•Using light fitting outside the designated operating temperature range is unacceptable and will
decrease a lifetime of light fitting and/or damage it. It will also cause a loss of warranty.
Remark: Using light fitting beyond the designated operating temperature range may reduce
its lifetime or damage to the luminaire itself.
•Each light fitting must have a warning sign: „DO NOT OPEN UNDER VOLTAGE” on it.
•As power cables, use 5-core cables (with PE core) or 7-core cables (with PE core) for the 3F
version.
•Use power wires with cross section 0,5-4mm2. Cross-section 2,5-6mm2 for special luminaire
execution.
•Maximum cross current I=16A. For 3 phase connection cross current I=10A
•Depending on the version, the diffuser is made of tempered glass or PC. Version with PC
diffuser should not be exposed to chemicals that can damage it, in particular: oil, acetone,
chlorine, ethyl, ether, solvents. If there is uncertainty about the substances present in the
luminaire's work area that could lead to damage to any of the components, then determination
measures should be taken. Luminaires fitted with a PC diffuser shall carry the warning label
"Caution! Risk of electrostatic charge".
•Do not stare into working light source.
•Risk of electrical shock.
9. LIGHT FITTING MAINTENANCE AND SERVICING
REMARK: during the servicing and maintenance touching the LED are prohibited, because it will
decrease the lifetime of light fitting and cause the loss of manufacturer’s warranty.
It is recommended to carry out inspections of electrical equipment in accordance with the
requirements of PN-EN 60079-17.

11 Manual No:I.HPL450LED.01ATM Lighting sp. z o.o.,
Release date: 17.11.2023ul. Maszynowa 30A,80-298 Gdańsk,
Edition: 1.0 tel: +48 58 347 51 07, fax: +48 58 347 51 08
INSPECTION: at least once a month. Inspection is made without opening the light fitting. User must
check admission cables condition (insulation damage, cracks, burns etc.). Cables must not have any
acute bends. Outside parts of the light fitting must be checked. No cracks or corrosion signs may occur.
Bolts used to mount light fitting should be properly tightened, washers mustn’t be cracked. Cleanliness
of outer surfaces and light fittings surroundings must be checked. Light fittings may not be soiled by
paint or grease. Do not allow for dust (dirt) deposition on the light fitting. The readability of rating and
warning plates must be checked. Abnormalities found must be fixed.
SERVICE AND MAINTENANCE: at least once a year. Service and maintenance must be made with
power supply turned off. User must make inspection steps first. After opening: metal parts painting,
condition of inner wiring and its mounting, insulating materials, cable glands gaskets, terminals.
Abnormalities found must be fixed. Rating and warning plates must be cleaned. Surfaces of insulating
materials and covers must be clean.
VERIFICATION OF TECHNICAL CONDITION: at least once for 2 years. Power supply must be
switched off. Light fitting must be uninstalled. Verification of technical condition must be proceeded.
Besides all the examination during inspection, service and maintenance paragraphs electrical
examination must be also made: light fitting current consumption, insulation examination, protective
earthing condition. Special attention must be paid to insulating parts condition. No crack or burns may
occur.
10. CLEANING
Do not allow dust to accumulate on the light fitting. Cleaning have to be carried out using
vacuum cleaners or a soft cloth with antistatic agent suitable to working conditions. Do not use
chemicals that can damage any part of the light fitting.
11. REPAIRING AND EXCHANGE PARTS
All parts considered as a spare parts must be ordered at manufacturer of light fitting. Additionally, the
replacement of the light source may be performed by ATM Lighting Sp. z o.o and specially trained
personnel, using original components supplied by ATM Lighting Sp. z o.o.
All repairs may be made only by manufacturer or authorized repair workshops according to PN-
EN 60079-19.
12. LIGHT SOURCE EXCHANGE
The light source used in this luminaire should be replaced only by the manufacturer or its service
representative, or a similarly qualified person, using original components supplied by ATM Lighting sp.z
o.o.
13. TRANSPORT AND CONDITIOINS OF STORAGE
During transport light fittings shouldn’t be exposed to precipitation or mechanical shock.

12 Manual No:I.HPL450LED.01ATM Lighting sp. z o.o.,
Release date: 17.11.2023ul. Maszynowa 30A,80-298 Gdańsk,
Edition: 1.0 tel: +48 58 347 51 07, fax: +48 58 347 51 08
Light fittings may be storage only in sheltered warehouses, within +50C to +350C temperature range,
and relative humidity lower than 75%. No corrosion causing vapors or gases should be present
14. DISPOSAL OF WASTE EQUIPMENT
User must obey relevant rules and regulations about disposal of wasted equipment valid in their
country.
15. WARRANTY
•It is forbidden to use a damaged or malfunctioning luminaire. Installation checks must be carried
out to detect any anomalies.
•It is required to disconnect power supply from the light fitting before any maintenance work.
•It is forbidden to make any changes to the light fitting construction. Any unauthorized
interference may result in reduced functionality or damage to the device and may in some cases
endanger life or health. At the same time it relives the manufacturer of all warranty liability.
•All specific information can be found in document „General terms and conditions warranty ATM
Lighting sp. z o.o.” available at the website www.atmlighting.pl/en/
ADDRESS:
ATM Lighting sp. z o.o.
ul. Maszynowa 30A 80-298 Gdańsk
tel: +48 58 347 51 07fax: +48 58 347 51 08
office@atmlighting.pl
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