ATN Zebra 12 User manual

11/2009
1NO 0027FR-01
1NO0060EN-00 revision 02/2021
Lieu-Dit Bacqué, rue André Thévet
47400 FAUILLET - FRANCE
Tél: [phone]
Fax: [phone]
Email: [email protected]
www.atnplatforms.com
Operator’s and
Safety
Handbook
Zebra 12 - Zebra 16
–Zebra 16 Stab
Translation of the original handbook

OPERATOR’S AND SAFETY HANDBOOK
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DISTRIBUTOR’S STAMP

OPERATOR’S AND SAFETY HANDBOOK
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FOREWORD
This manual has been compiled to assist to properly use and maintain your Zebra 12, Zebra 16
or Zebra 16 STAB self-propelled work platform.
Prior to any operation of the machine (and regularly thereafter), any person in contact with, or
having an activity in relation with the machine must read and understand the content of the
handbook. It must be kept in the manual storage box in the platform.
The information in this manual does not, in any case, replace community, state, local regulations
or safety instructions or insurance policy requirements.
Due to constant improvements made to its products, ATN reserves the right to modify their
specifications and equipment without prior notice.
WARNING SYMBOLS AND SAFETY TERMS
These symbols alert the user to possible risks of injury and invite
them to consult the operator and safety manual.
The safety instructions following these symbols must be respected to
avoid any risk of serious or fatal injury.
- NOTE-
These are generally remarks relating to a procedure or important condition when using the
machine.
CAUTION
INDICATES A PROCEDURE OR
OPERATION TO BE RESPECTED TO
THE LETTER TO AVOID ANY RISK OF
DAMAGES TO THE MACHINE.
DANGER
INDICATES A DANGEROUS SITUATION
WHICH MAY LEAD TO SERIOUS OR
FATAL INJURIES IF THE SAFETY
INSTRUCTIONS ARE NOT RESPECTED.

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DANGER
DO NOT USE THIS MACHINE IF YOU
HAVE NOT BEEN PROPERLY TRAINED
TO ITS SAFE OPERATION. TRAINING
INCLUDES KNOWLEDGE OF YOUR
EMPLOYER’S WORK REGULATIONS,
THE INSTRUCTIONS IN THIS MANUAL
AND THE REGULATION IN FORCE FOR
THIS TYPE OF MACHINE.
AN UNTRAINED OPERATOR PUTS
HIMSELF AND OTHERS AT RISK OF
DEATH OR SERIOUS INJURIES.
DANGER
NEVER EXCEED THE PLATFORM'S
RATED CAPACITY.
THE LOAD MUST BE EVENLY
DISTRIBUTED ACROSS THE WORK
PLATFORM FLOOR.
DO NOT RAISE THE PLATFORM OR
MOVE WITH THE PLATFORM RAISED
ON INCLINES, HILLY OR SOFT
SURFACES.
ALL 4 WHEELS (OR ALL 4
OUTRIGGERS) MUST REMAIN IN
PERMANENT CONTACT WITH THE
GROUND.

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If this platform is involved in an accident, please contact your distributor immediately and
provide them with all the details of the accident. If you do not know who your distributor is, or
cannot inform them, please contact:
Tel: [phone]
Fax: [phone]
Address: Lieu-Dit Bacqué, rue André Thévet, 47400 Fauillet, France
FOR THE ATTENTION OF THE CUSTOMER / USER

OPERATOR’S AND SAFETY HANDBOOK
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OPERATOR’S AND SAFETY HANDBOOK
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A.T.N. - PLATFORMS
Head office: Lieu Dit Bacqué –Rue André Thevet, 47400 Fauillet, France
Administrative and accounting: Lieu Dit Bacqué –Rue André Thevet, 47400 Fauillet, France
RCS Agen 841 664 766 –Code APE/ 2822Z –SIRET 841 664 766 00026 - Capital 300000 €
EC CONFORMITY DECLARATION
The manufacturer: A.T.N Platforms. declares that the machine designated below:
Denomination ............................................................ PEMP (Mobile Elevating Work Platform)
Function ....................................................................... Elevation of people for work at heights
Type................................. Diesel Elevating platform with articulated arms (Group B –Type 3)
Model and commercial designation ......................................................... ZEBRA 1 2
Serial number .................................................................................................. Z12xxxxx
meets all of the relevant provisions in the appendix at the end of the 1st chapter in book III of the
fourth section of the employment code (Machine Directive 2006/42/CE of 17th May 2006),
also meets other relevant provisions such as EMC directive 2014/30/EU of 26th February 2014
and the noise emission directive 2000/14/CE of 8th May 2000.
The EC type certificate has been issued by:
APAVE (0060)
Immeuble Canopy –6 rue du général Audran
CS 60123
92412 COURBEVOIE CEDEX
Under the reference :
0060/ 5253/ 760/ 10/ 15/ 0007/ REV01/ 04/ 21

OPERATOR’S AND SAFETY HANDBOOK
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A.T.N. - PLATFORMS
Head office: Lieu Dit Bacqué –Rue André Thevet, 47400 Fauillet, France
Administrative and accounting: Lieu Dit Bacqué –Rue André Thevet, 47400 Fauillet, France
RCS Agen 841 664 766 –Code APE/ 2822Z –SIRET 841 664 766 00026 - Capital 300000 €
EC CONFORMITY DECLARATION
The manufacturer: A.T.N Platforms. declares that the machine designated below:
Denomination ............................................................ PEMP (Mobile Elevating Work Platform)
Function ...................................................................... Elevation of people for work at heights
Type................................. Diesel Elevating platform with articulated arms (Group B –Type 3)
Model and commercial designation ......................................................... ZEBRA 16
Serial number .................................................................................................... Z16xxxxx
meets all of the relevant provisions in the appendix at the end of the 1st chapter in book III of the
fourth section of the employment code (Machine Directive 2006/42/CE of 17th May 2006),
also meets other relevant provisions such as EMC directive 2014/30/EU of 26th February 2014
and the noise emission directive 2000/14/CE of 8th May 2000.
The EC type certificate has been issued by:
APAVE (0060)
Immeuble Canopy –6 rue du général Audran
CS 60123
92412 COURBEVOIE CEDEX
Under the reference:
0060/ 5253/ 760/ 09/13/ 0002 REV 001/ 09/ 18

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TABLE DES MATIERES
Section 1. GENERAL DESCRIPTION............................................................................................................................. 11
1.1. DESCRIPTION ........................................................................................................................................................ 11
1.2. CHARACTERISTICS - DIMENSIONS.................................................................................................................. 13
Section 2. SAFETY INSTRUCTIONS .............................................................................................................................. 22
2.1 GENERAL INFORMATION ....................................................................................................................................... 22
2.2 TIPPING HAZARDS.................................................................................................................................................... 23
2.3 CRUSHING AND COLLISION HAZARDS............................................................................................................... 24
2.4 ELECTROCUTION HAZARDS .................................................................................................................................. 25
2.5 FALLING HAZARDS.................................................................................................................................................. 26
2.6 OTHER HAZARDS...................................................................................................................................................... 26
2.7 OPERATING LIMITS.................................................................................................................................................. 27
2.8 TOWING, LIFTING, TRANSPORT............................................................................................................................ 27
2.9 MAINTENANCE.......................................................................................................................................................... 27
Section 3. PREPARATION AND INSPECTION............................................................................................................ 29
3.1 INSPECTION BEFORE START-UP ........................................................................................................................... 29
3.2INSPECTION TOUR.................................................................................................................................................... 29
3.3 OPERATING CHECKS................................................................................................................................................ 34
Section 4. OPERATION..................................................................................................................................................... 36
4.1 CONTROLS AND INDICATORS ............................................................................................................................... 36
4.2 COMBUSTION ENGINE OPERATION ..................................................................................................................... 45
4.3 DRIVE - STEERING.................................................................................................................................................... 48
4.4 ELEVATING STRUCTURE........................................................................................................................................ 49
4.5 OUTRIGGERS.............................................................................................................................................................. 51
4.6 GENERATOR (OPTION) ............................................................................................................................................ 52
4.7 PARKING - STORAGE ............................................................................................................................................... 53
4.8 HANDLING - STOWAGE FOR TRANSPORT .......................................................................................................... 56
Section 5. REGULATIONS................................................................................................................................................ 58
5.1 SUITABILITY FOR USE............................................................................................................................................. 58
5.2 INSPECTION OF THE WORKPLACE ....................................................................................................................... 58
5.3 PERIODIC INSPECTION ............................................................................................................................................ 58
Section 6. SAFETY SYSTEMS.......................................................................................................................................... 59
6.1 TILT SENSOR.............................................................................................................................................................. 59
6.2 LOAD CONTROL........................................................................................................................................................ 60
6.3 SYSTEM FAULT ......................................................................................................................................................... 60
6.4 MOVEMENT ALARMS .............................................................................................................................................. 60
6.5 ANTI CRUSH BAR (OPTIONAL) .............................................................................................................................. 61
Section 7. EMERGENCY PROCEDURES....................................................................................................................... 62
7.1 EMERGENCY CONTROLS........................................................................................................................................ 62
7.2 OVERRIDING THE SAFETY DEVICES.................................................................................................................... 63
7.3 EMERGENCY TOWING............................................................................................................................................. 64
7.4 AFTER AN INCIDENT................................................................................................................................................ 65
Section 8. MAINTENANCE FOR THE OPERATOR..................................................................................................... 66
8.1 COMBUSTION ENGINE............................................................................................................................................. 66
8.2 LUBRICATION............................................................................................................................................................ 67
8.3 HOSES.......................................................................................................................................................................... 69
8.4 WHEELS....................................................................................................................................................................... 70
8.5 BATTERY .................................................................................................................................................................... 71

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Section 9. CONTROL SCREEN.........................................................................................................................................72
9.1 CONTROL SCREEN ....................................................................................................................................................72
Section 10. SCHEMATICS ..............................................................................................................................................90
10.1 ELECTRIC SCHEMATIC ZEBRA 12.....................................................................................................................90
10.2 ELECTRIC SCHEMATIC ZEBRA16 –ZEBRA 16 STAB....................................................................................94
10.3 HYDRAULIC SCHEMATIC ZEBRA 12 ................................................................................................................99
10.4 HYDRAULIC SCHEMATIC ZEBRA 16 –ZEBRA 16 STAB .............................................................................101
10.5 Z12 STICKERS ......................................................................................................................................................104
10.6 Z16 STICKERS ......................................................................................................................................................108

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1.1. DESCRIPTION
1.1.1 Zebra 12
( 7 )
( 8 )
( 9 )
( 10 )
( 11 )
( 12 )
( 14 )
( 15 )
( 16 )
( 1 )
( 2 )
( 3 )
( 4 )
( 5 )
( 6 )
1. Oscillating front axle –Steering
2. Rear axle
3. Fuel tank (Diesel)
4. Combustion engine compartment
5. Hydraulic tank
6. Ground control station
7. Turret
8. Arm 1
9. Arm 2
10.Telescope
11.Arm 3
12.Rotator
13.Work platform
14.Work platform control station
15.Manual storage box

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1.1.2. Zebra 16 –Zebra 16 Stab
(1) (2)
(3)(3) (4)
(5)
(6) (7)
(9)
(10)
(11)
(12)
(15) (14)
(16)
(13)
(8)
1. Oscillating front axle –Steering
2. Rear axle
3. Outriggers (Z16 Stab only)
4. Fuel tank (Diesel)
5. Combustion engine compartment
6. Hydraulic tank
7. Ground control station
8. Turret
9. Arm 1
10. Arm 2
11. Telescope
12. Arm 3
13. Rotator
14. Work platform
15. Work platform control station
16. Manual storage box

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1.2. CHARACTERISTICS -DIMENSIONS
1.2.1 Zebra 12
4500
2600
2000
2780 5880
370
2100
370
1510
860
1990

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1m 2m 3m 4m 5m 6m 7m 8m 9m 2m 0 1m
1m
2m
3m
4m
5m
6m
7m
8m
9m
10m
11m
12m
13m
4.3m
12.2m
10.2m
360°

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1.2.2. Zebra 16
400
2220
R 1.72m
R 4.55m
1800
860
2190
5090
2220
2100
400
7090
2970
90°
90°

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1m 2m 3m 4m 5m 6m 7m 8m 9m 10m
2m
1m
2m
3m
4m
5m
6m
7m
8m
9m
10m
11m
12m
13m
14m
15m
16m
17m
7.4m
14.4m
16.4m
0
360°
1m
180°

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1.2.3. Zebra 16 Stab
R 1.72m
R 4.88m
400
2220
2100
400
7560
3820
1800
860
2190
5560
2220
90°
90°

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11° (19% )
8° (14% )

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1m 2m 3m 4m 5m 6m 7m 8m 9m 10m
2m
1m
2m
3m
4m
5m
6m
7m
8m
9m
10m
11m
12m
13m
14m
15m
16m
17m
7.8m
14.8m
16.8m
0
360°
1m
180°

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CHARACTERISTICS
Zebra 12
Zebra 16
Zebra 16 STAB
Maximum working height
12.20 m
16.40 m
16.80 m
Max floor height
10.20 m
14.40 m
14.80 m
Min floor height
0.37 m
0.40 m
Max outreach (A l’axe)
8.10 m
8.90 m
Max working outreach (A l’axe)
8.60 m
9.40 m
Structure orientation
360° (Not continuous)
Work platform rotation
2x 90°
Work platform dimensions
0.86 x 1.51 m
0.86 x 1.80 m
Max number of people on the platform
2
Platform capacity
230 kg
Max. admissible wind
12.5 m/s (45 km/h)
Max. manual force
400 Newton
Max. admissible tilt (On wheels)
4°
5°
Max. admissible tilt (On outriggers)
-
-
1°
Max. admissible slope
40%
45%
43%
Longitudinal levelling capacity
-
-
8° (14%)
Transversal levelling capacity
-
-
11° (19%)
Overall length (Transport position)
6.05 m
7.09 m
7.56 m
Overal length (Storage position)
4.50 m
5.09 m
5.56 m
Overall width
1.99 m
2.19 m
Overall height (Transport position)
2.60 m
2.22 m
Wheelbase
2.00 m
2.10 m
Ground clearance
0.37 m
0.40 m
Oscillating axle course
0.23 m (14°)
Number of driving wheels
4
Number of steering wheels
2
Tyres (solid tyres)
21x10-20
830x285(530)
Turning radius
Inner
1.72 m
Outer
4.28 m
4.55 m
4.88 m
Travel speed
Transport position
6 km/h
Platform raised
0.85 km/h
Empty weight
5 250 kg
7 110 kg
7 960 kg
Ground load on one
wheel (*)
Force
3 077 daN
4 200 daN
Contact pressure
13.0 kg/cm²
(1275 kPa)
14.5 kg/cm² (1422 kPa)
Ground load on one
outrigger (*)
Force
-
3 560 daN
Contact pressure
-
8.6 kg/cm² (6681 kPa)
(*) : The floor load values indicated may vary depending on the configuration/position of the
machine. An adequate safety margin with respect to these values should always be kept.
The weighted acoustic pressure level A on the platform's control station is 82 dB(A).
The weighted acoustic power level emitted by the machine (LWA) is 104 dB (test method according
to European directive 2000/14/CE relating to noise emissions in the environment of equipment
intended to be used outside buildings –Appendix III, Section B, Points 0 and 1).
The total value of the vibrations to which the hand-arm system is exposed does not exceed
2.5m/s².
The average maximum quadratic value weighted by the acceleration frequency to which the whole
body is exposed does not exceed 0.5m/s².
Due to constant improvements made to its products, ATN reserves the right to alter their
specifications and equipment without notice.