ATN Zebra 16 User manual

11/2009
1NO 0027FR-01
1NO0049UK-01
Lieu-Dit Bacqué, rue André Thévet
47400 FAUILLET - FRANCE
Tél: [phone]
Fax: [phone]
Email: [email protected]
www.atnplatforms.com
Operator’s and Safety
Handbook
Zebra 16 with
outriggers
Handbook appendix

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DISTRIBUTOR’S STAMP

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FOREWORD
This manual has been compiled to assist to properly use and maintain your Zebra 16
self-propelled work platform.
Take the time to carefully read and familiarise yourself with its content. Once you have read and
understood all sections, keep this manual in the manual storage box provided to this effect in
the platform.
The information in this manual does not, in any case, replace community, state, local
regulations or safety instructions or insurance policy requirements.
Due to constant improvements made to its products, ATN reserves the right to alter their
specifications and equipment without prior notice.
WARNING SYMBOLS AND SAFETY TERMS
These symbols alert the user to possible risks of injury and invite
them to consult the operator and safety manual.
The safety instructions which follow these symbols must be
respected to avoid any risk of serious or fatal injury.
- NOTE-
These are generally remarks relating to a procedure or important condition for using the
machine.
CAUTION
INDICATES A PROCEDURE OR
OPERATION TO BE RESPECTED TO
THE LETTER TO AVOID ANY RISK OF
DAMAGES TO THE MACHINE.
DANGER
INDICATES A DANGEROUS SITUATION
WHICH MAY LEAD TO SERIOUS OR
FATAL INJURIES IF THE SAFETY
INSTRUCTIONS ARE NOT
RESPECTED.

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DANGER
DO NOT USE THIS MACHINE IF YOU
HAVE NOT BEEN PROPERLY TRAINED
TO ITS SAFE OPERATION. TRAINING
INCLUDES KNOWLEDGE OF YOUR
EMPLOYER’S WORK REGULATIONS,
THE INSTRUCTIONS IN THIS MANUAL
AND THE REGULATION IN FORCE FOR
THIS TYPE OF MACHINE.
AN UNTRAINED OPERATOR PUTS
HIMSELF AND OTHERS AT RISK OF
DEATH OR SERIOUS INJURIES.
DANGER
NEVER EXCEED THE PLATFORM'S
RATED CAPACITY.
THE LOAD MUST BE EVENLY
DISTRIBUTED ACROSS THE WORK
PLATFORM FLOOR.
DO NOT RAISE THE PLATFORM OR
MOVE WITH THE PLATFORM RAISED
ON INCLINES, HILLY OR SOFT
SURFACES.
ALL 4 WHEELS MUST REMAIN IN
PERMANENT CONTACT WITH THE
GROUND.

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If this platform is involved in an accident, please contact your distributor immediately and
provide them with all the details of the accident. If you do not know who your distributor is, or
cannot inform them, please contact:
Tel: [phone]
Fax: [phone]
Address: Lieu-Dit Bacqué, rue André Thévet, 47400 Fauillet, France
FOR THE ATTENTION OF THE CUSTOMER / USER

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A.T.N. - S.A.
Head office: Lieu Dit Bacqué –Rue André Thevet, 47400 Fauillet, France
Administrative and accounting: Lieu Dit Bacqué –Rue André Thevet, 47400 Fauillet, France
RCS Agen 429 807 597 –Code APE/ 2822Z –SIRET 429 807 597 00068 - Capital 57900 €
E
EC C C CO ON NF FO OR RM MI IT TY Y D DE EC CL LA AR RA AT TI IO ON N
The manufacturer: A.T.N. declares that the machine designated below:
Denomination ............................................................ PEMP (Mobile Elevating Work Platform)
Function ...................................................................... Elevation of people for work at heights
Type................................. Diesel Elevating platform with articulated arms (Group B –Type 3)
Model and commercial designation ......................................................... ZEBR A 16
Serial number .................................................................................................... Z16xxxxx
meets all of the relevant provisions in the appendix at the end of the 1st chapter in book III of
the fourth section of the employment code (Machine Directive 2006/42/CE of 17th May 2006),
also meets other relevant provisions such as EMC directive 2004/108/CE of 15th December
2004 and the noise emission directive 2000/14/CE of 8th May 2000.
This machine also conforms to standard NF EN280.
The EC type certificate has been awarded by:
APAVE
13 à 17 rue Salneuve
75854 PARIS CEDEX 17
Under the reference:
0060/ 5253/ 760/ 09/13 / 0002 Ext N°002 / 06/16

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TABLE OF CONTENTS
Section 1. GENERAL DESCRIPTION + ............................................................................................................................... 8
1.1. DESCRIPTION ................................................................................................................................................................. 8
1.2. CHARACTERISTICS - DIMENSIONS ........................................................................................................................... 9
Section 2. SAFETY INSTRUCTIONS................................................................................................................................. 14
2.1. GENERAL INFORMATION.......................................................................................................................................... 14
2.2. CONTROLS AND INDICATORS.................................................................................................................................. 14
2.3. OUTRIGGERS ................................................................................................................................................................ 16
Section 3. Schematics.............................................................................................................................................................. 19
3.1. ELECTRIC SCHEMATIC .............................................................................................................................................. 19
3.2. HYDRAULIC SCHEMATIC.......................................................................................................................................... 21
NOTES ................................................................................................................................................................................... 23

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1.1. DESCRIPTION

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1.2. CHARACTERISTICS -DIMENSIONS

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CHARACTERISTICS
Zebra 16 with outriggers
Maximum working height
16.80 m
Max floor height
14.80 m
Min floor height
0.40 m
Max outreach (on axis)
8.90 m
Max working reach (on axis)
9.40 m
Structure orientation
360° (Non continuous)
Work platform rotation
2x 90°
Work platform dimensions
0.86 x 1.80 m
Max number of people on the platform
2
Platform capacity
230 kg
Maximum allowable wind
12.5 m/s (45 km/h)
Maximum manual force
400 Newton
Maximum tilt (on wheels)
5°
Maximum tilt (on outriggers)
1°
Maximum allowable slope
43%
Overall length (transport position)
7.70 m
Longitudinal levelling capacity
9 Degrees (16%)
Side levelling capacity
12 Degrees (21%)
Overall length (storage position)
5.69 m
Overall Width
2.19 m
Overall height (transport position)
2.26 m
Wheelbase
2.10 m
Ground clearance
0.40 m
Oscillating axle travel
0.23 m (14°)
Number of driving wheels
4
Number of steering wheels
2
Tyres (solid tyres)
Standard
830x285(530)
Option
36x14-20
Turning radius
Inside (2 steering wheels)
1.72 m
Inside (4 steering wheels)
1.26 m
Outside (2 steering wheels)
4.55 m
Outside (4 steering wheels)
3.32 m
Travel speed
Transport position
6km/h
With platform elevated
0.85km/h
Empty weight
Standard
8050kg
Empty weight
4x4x4
8200kg
Load on one wheel (*)
Effort
4 200 daN
Contact pressure
14.5 kg/cm² (1422 kPa)
Load on one outrigger (*)
Effort
3561 daN
Contact pressure
6.8 kg/cm² (6681 kPa)
(*): The floor load values indicated may vary depending on the configuration/position of the machine.
an adequate safety margin with respect to these values should always be kept.
The weighted acoustic pressure level A on the platform's control station is dB(A).
The weighted acoustic power level emitted by the machine (LWA) is 104 dB (test method
according to European directive 2000/14/CE relating to noise emissions in the environment of
equipment intended to be used outside buildings –Appendix III, Section B, Points 0 and 1).
The total value of the vibrations to which the hand-arm system is exposed does not exceed 2.5m/s².
The average maximum quadratic value weighted by the acceleration frequency to which the whole
body is exposed does not exceed 0.5m/s².
Due to constant improvements made to its products, ATN reserves the right to alter their
specifications and equipment without notice.

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MOVEMENT DURATIONS
Zebra 16
Arm 1
Rise
Idle
29 to 32 seconds
High regime
17 to 20 seconds
Descent
Idle
24 to 27 seconds
High regime
21 to 24 seconds
Arm 2
Rise
Idle
25 to 28 seconds
High regime
14 to 17 seconds
Descent
Idle
17 to 20 seconds
High regime
13 to 17 seconds
Arm 3
Rise
16 to 19 seconds
Descent
18 to 21 seconds
Telescope
Out
Idle
30 to 33 seconds
High regime
17 to 20 seconds
In
Idle
18 to 21 seconds
High regime
16 to 19 seconds
Orientation (end to end)
110 to 120 seconds
Rotation (end to end)
10 to 15 seconds
Note: The movement speeds may vary according to the telescope position, the adjustment
of the limit switches and the adjustment of the load holding valves.

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2.1. GENERAL INFORMATION
2.1.1 INSPECTION OF THE WORK PLACE
- Ensure the ground can support the load of the wheels or of the outrigger pads.
2.1.2 TIPPING HAZARDS
- Do not use the outriggers on soft,hilly or loose surfaces. Always ensure the pads lay
flat on firm grounds before raising the work platform.
2.2. CONTROLS AND INDICATORS
2.2.1 GROUND CONTROL STATION
Outrigger control is not authorised from the ground control station.
2.2.2 WORK PLATFORM CONTROL STATION
1
2
3
4
Standard Z16 control station

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1- Outrigger Extension/Retraction control
The platform must be lowered and the pedal depressed.
Push the button forwards to extend the outriggers and actuate the
automatic levelling.
Pull the button rearwards to retract the outriggers.
2- Outrigger ground contact indicator
This indicator flashes when the automatic levelling mode is actuated as
well as during the movement of the outriggers.
This indicator is on steady when all four outriggers contact the ground.
3- Outrigger position indicator
This indicator is on steady:
During the outrigger movement as long as they do not contact the
ground.
When the four outriggers are not completely retracted.
When at least ONE OF THE OUTRIGGERS DOES NOT OR NO
LONGER CONTACT THE GROUND FIRMLY.
4- Structure rotation indicator
During the rotation of the structure a cam stops the jib 1 before it collides
with one of the outrigger cylinder.
This indicator indicates the jib 1 is raised enough (approx 10°) to authorise
a continuous rotation above the outrigger cylinders.
1
2
3
4
Z16 4x4x4 control station

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2.3. OUTRIGGERS
The machine is fitted with four outrigger cylinders allowing the chassis to be levelled before
raising the work platform.
The outrigger control is only possible when the machine is lowered.
The chassis is always levelled in automatic mode.
Automatic levelling
1- Select the platform control station and start the heat engine.
2- Depress the enable pedal.
The green indicator lights up.
3- Within 5 seconds, push the switch forward to extend the outriggers:
The engine speed increases.
The red outrigger position indicator switches on.
4- Once the four outriggers contact the ground:
The green outrigger ground contact indicator flashes.
The engine speed slows down.
The levelling sequence starts.
5- Keep the switch pushed forward until:
The outrigger ground contact indicator is on steady.
The tilt indicator switches off.
An acoustic signal (2 quick beeps) sounds.
The outrigger movement stops automatically when the chassis is level.
6- To retract the outriggers, fully lower the platform then pull the switch backwards.
The engine speed increases.
As soon as the outriggers no longer contact the ground the red indicator lights up.
The outrigger movement stops automatically when they are fully retracted..
An acoustic signal (3 quick beeps) sounds
7- Drive movements are authorised.
Automatic levelling failure
1- Loss of contact with the ground during the automatic levelling sequence.
If an outrigger loses firm contact with the ground:
The levelling sequence is interrupted.
The red indicator for loss of ground contact lights up.
- Check the ground condition and resistance or that there are no objects under the
outrigger pads.
- If need be move the machine on firmer grounds.
Prior to restart a new automatic levelling sequence, the four outriggers must be retracted until
none of them contact the ground (system reset).
2- Outrigger cylinders reaching the end of their course or tilt aggravation detection.
If the outriggers reach the end of their course before the chassis is level or if the chassis tilt
gets worse instead of being corrected: the levelling sequence is interrupted.
- Check the ground condition and surface.
- If need be move the machine to a surface where it will be possible to level the machine.

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2.4. EMERGENCY LOWERING PROCEDURE
If one of the outriggers loses ground contact or if the tilt sensor is activated, all movements are
locked.
The occupants can be rescued using the lower control panel.
1. Turn the key to Lower control panel. On the main screen press F4
2. Press F2 and enter the PIN code
3. Press F1

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4. Press F1
5. Press F2 and enter the PIN code
Message on the screen: ″Warning Emergency Breakdown mode only: Validation of movements
with emergency lowering power unit if machine on outriggers is outside the tilting range »
The machine will leave this mode if the power is cut off.

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3.1. ELECTRIC SCHEMATIC

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