ATS Pyro-Clean User manual

MAN - Pyrolytic Oven - REV: Original
Pyrolytic Oven
INSTRUCTION MANUAL
This manual contains important operating and safety information. Carefully read and understand the
contents of this manual prior to the operation of this equipment.
www.atspa.com

MAN - Pyrolytic Oven - REV: Original
REVISED AUGUST 2018
Information in this document is subject to change without notice and does not represent a commitment on the part of
Applied Test Systems (ATS).
© Copyright Applied Test Systems 2018
For assistance with set-up or operation, contact the ATS service department. Please have this manual and product serial
number available when you call.
Telephone: [phone].

iMAN - Pyrolytic Oven - REV: Original
Manual Contents
A. Introduction................................................................................................................................ 1
A.1 Unpacking........................................................................................................................................................... 1
A.2 Warranty Information .......................................................................................................................................... 1
A.3 After Sale Support .............................................................................................................................................. 1
A.4 Declaration of Conformity ................................................................................................................................... 2
B. Safety .......................................................................................................................................... 3
B.1 For Owners, Operators, and Maintenance ......................................................................................................... 3
B.2 Safety Instructions .............................................................................................................................................. 3
B.3 Warnings............................................................................................................................................................. 3
C. System Overview ....................................................................................................................... 6
C.1 Equipment Parts................................................................................................................................................. 6
Front of Unit ................................................................................................................................................. 6
Back of Unit.................................................................................................................................................. 7
C.2 General Overview............................................................................................................................................... 8
Use............................................................................................................................................................... 8
How it Works................................................................................................................................................ 8
Parts That Can Be Cleaned ......................................................................................................................... 8
Organic Residues That Can Be Cleaned..................................................................................................... 9
Organics Which Should Not be Processed.................................................................................................. 9
Automatic Cleaning Cycle ........................................................................................................................... 9
Limitations.................................................................................................................................................. 10
Cost of Operation....................................................................................................................................... 10
Training of Operators ................................................................................................................................ 10
C.3 Product Specications.......................................................................................................................................11
D. Installation................................................................................................................................ 12
D.1 Installation Overview ........................................................................................................................................ 12
D.2 Receiving ......................................................................................................................................................... 12
D.3 Electrical Service.............................................................................................................................................. 13
D.4 Installing Unit with Tilt....................................................................................................................................... 13
D.5 Location and Venting........................................................................................................................................ 13
Venting to the Outdoors Through Wall or Roof .......................................................................................... 14
Venting to a Lab Hood or Other Negative Pressure Exhaust System ....................................................... 14

ii MAN - Pyrolytic Oven - REV: Original
D.6 How to Measure Oven Negative Pressure (Draft)............................................................................................ 15
D.7 How to Adjust to Oven Draft ............................................................................................................................. 15
D.8 Pressure Switch for Draft Inducer Blower Motor .............................................................................................. 16
E. Software Overivew................................................................................................................... 17
E.1 Software Screen Map ....................................................................................................................................... 17
E.2 Main Screen ..................................................................................................................................................... 18
Start Button ................................................................................................................................................ 18
End/Stop Button......................................................................................................................................... 18
Alarm Button .............................................................................................................................................. 18
View Button................................................................................................................................................ 18
State Status Indicator Bar .......................................................................................................................... 19
O󰀨 State ..................................................................................................................................................... 19
Oxidizer Preheat ........................................................................................................................................ 19
Oven Soak ................................................................................................................................................. 20
Run Soak .................................................................................................................................................. 20
Cool Down ................................................................................................................................................. 20
Cycle Finished ........................................................................................................................................... 20
Delay Start ................................................................................................................................................. 20
E.3 View Screen...................................................................................................................................................... 21
ID................................................................................................................................................................ 21
Password ................................................................................................................................................... 21
Manual Button............................................................................................................................................ 21
Passwords Button ...................................................................................................................................... 22
Standardize Button .................................................................................................................................... 22
Settings, Language, Data, and Alarm Butons ........................................................................................... 22
Done Button ............................................................................................................................................... 22
E.4 Language Screen ............................................................................................................................................. 22
E.5 Settings Screen ................................................................................................................................................ 23
Cycle Time ................................................................................................................................................. 23
IP Address.................................................................................................................................................. 23
Current Time .............................................................................................................................................. 23
Preheat Delay ............................................................................................................................................ 23
Done Button ............................................................................................................................................... 24
E.6 Manual Screen .................................................................................................................................... 24
Six Buttons Across Top of Screen.............................................................................................................. 24
Four Indicators on the Left Side................................................................................................................. 24
Values on the Right Side............................................................................................................................ 24
Set Point for Both Oven and Oxidizer Chamber ........................................................................................ 24
Current Draft .............................................................................................................................................. 25

iiiMAN - Pyrolytic Oven - REV: Original
Done Button ............................................................................................................................................... 25
F. Operation................................................................................................................................... 26
F.1 Important Operation Notications...................................................................................................................... 26
Warnings (Yellow) ...................................................................................................................................... 26
Alarms (Orange) ........................................................................................................................................ 26
Faults (Red) ............................................................................................................................................... 26
F.2 Initial Start-Up: Empty Load .............................................................................................................................. 26
F.3 Starting a Normal Load of Dirty Glasswear or Metal Parts ............................................................................... 27
Tips on Loading.......................................................................................................................................... 27
F.4 Cycle Times for Cleaning .................................................................................................................................. 28
F.5 Cool-Down Before Removing the Glasswear or Metal Parts ............................................................................ 28
F.6 Additional Operation Precautions...................................................................................................................... 29
F.7 Operation Instructions ....................................................................................................................................... 29
G. Troubleshooting....................................................................................................................... 31
G.1 Troubleshooting Electrical Problems................................................................................................................ 31
G.2 Manual Operation to Check Electrical Operaton.............................................................................................. 31
H. Maintenance ............................................................................................................................. 32
H.1 Door Seals and Gaskets .................................................................................................................................. 32
H.2 Cleaning the Oven Trays.................................................................................................................................. 32
H.3 Removal of Ashes and Pigments ..................................................................................................................... 32
H.4 Periodic Empty Tests & “Self-Cleaning” Cycles................................................................................................ 32
H.5 Cleaning of Draft Inducer Fan .......................................................................................................................... 32
H.6 Replacement of Parts....................................................................................................................................... 33
Every Six Months ....................................................................................................................................... 33
Every Twelve Months ................................................................................................................................. 34
H.7 Spare Parts List................................................................................................................................................ 34
H.8 New HMI Software ........................................................................................................................................... 35
Appendix A: Warranty .................................................................................................................. 37
Appendix B: Wiring Diagrams..................................................................................................... 38
Appendix C: Image Glossary....................................................................................................... 44

MAN - Pyrolytic Oven - REV: Original | A. Introduction 1
A. Introduction
A.1 Unpacking
Retain all cartons and packing materials until the unit is operated and found to be in good condition. If damage has
occurred during shipping, notify Applied Test Systems (ATS) and the carrier immediately. If it is necessary to le a
damage claim, retain the packing materials for inspection by the carrier.
A.2 Warranty Information
All new ATS systems are shipped with a warranty. Units have a warranty against defective parts and workmanship
for one full year from the date of shipment. Please see APPENDIX A of this manual for complete details on the
warranty.
A.3 After Sale Support
If there are any questions concerning the operation of the unit or software, contact the ATS Service Department at
[phone].
Before calling, please obtain the software revision number and the serial number from the unit’s data tag. A sample
data tag is illustrated below, and can be completed with the unit’s information for easy reference. Please be
prepared to give a complete description of the problem to the ATS Service Department.
Figure A.1: ATS Sample Data Tag

MAN - Pyrolytic Oven - REV: Original | A. Introduction2
A.4 Declaration of Conformity
We hereby declare under our sole responsibility that this product conforms to the technical requirements of the
following standards:
EMC: EN 61000-3-2, EN 61000-3-3, EN 61326-1
Limits for harmonic current emissions (OV134510-33 only) Limits for voltage uctuations and icker (OV134510-33
only)
Electrical equipment for measurement, control, and laboratory use; Part I: Generic Requirements
Safety: EN 61010-1, EN 61010-2-010
Safety requirements for electrical equipment for measurement, control, and laboratory use; Part I: General
Requirements.
Part II: Particular requirements for laboratory equipment for the heating of materials per the provisions of the
Electromagnetic Compatibility Directive 89/336/EEC as amended by 92/31/EEC and 93/68/EEC, and per the
provisions of the Low Voltage Directive 73/23/EEC, as amended by 93/68/EEC.
Copies of the Declaration of Conformity are available upon request.

MAN - Pyrolytic Oven - REV: Original | B. Safety 3
B. Safety
B.1 For Owners, Operators, and Maintenance
All ATS equipment is designed to be operated with the highest level of safety. This manual uses note, caution, and
warning symbols throughout to draw your attention to important operational and safety information.
Read and understand all instructions and safety precautions listed in this manual before installing or operating
your unit. If you have any questions regarding operation of the unit or instructions in this manual, contact the ATS
Service Department at [phone].
Read and follow these important instructions. Failure to observe these instructions can result in permanent damage
to the unit, signicant property damage, personal injury or death.
B.2 Safety Instructions
Your Pyrolytic Oven has been designed with function, reliability, and safety in mind. It is the user’s responsibility
to install it in conformance with local electrical codes. For safe operation, please pay attention to the alert boxes
throughout the manual.
WARNING: Warnings alert you to a possibility of personal injury.
CAUTION: Cautions alert you to a possibility of damage to the equipment.
NOTE: Notes alert you to pertinent facts and conditions.
HOT SURFACE: This symbol alerts you to a possibility of personal injury if you come in contact
with a surface during use or for a period of time after use.
ELECTRICAL SHOCK: This symbol alerts you to a possibility of personal injury due to live
electrical components which may be exposed inside of the cover or unit.
B.3 Warnings
The following statements are WARNING statements. Unlike CAUTION statements, WARNING statements alert the
operator to conditions that may injure personnel. Operators must be aware of these conditions in order to prevent
injuries that may occur while operating this equipment.

MAN - Pyrolytic Oven - REV: Original | B. Safety4
WARNING: To avoid electrical shock, this furnace must use a properly grounded electrical supply
of correct voltage and current handling capacity, and be disconnected from the power supply
prior to maintenance and servicing.
WARNING: To avoid personal injury do not use in Class I, II, or Ill locations as dened by the
National Electrical Code.
WARNING: Do not use in the presence of ammable or combustible materials; re or explosion
may result. This device contains components which may ignite such materials.
WARNING: Do not put sealed containers in oven.
WARNING: Refer servicing to qualied personnel.
WARNING: THIS PRODUCT CONTAINS REFRACTORY CERAMIC, REFRACTORY
CERAMIC FIBER OR FIBERGLASS (GLASS WOOL) INSULATION WHICH CAN PRODUCE
RESPIRABLE FIBERS AND DUST WHEN HANDLED. THESE FIBERS OR DUSTS CAN
CAUSE IRRITATION AND CAN AGGRAVATE PRE-EXISTING RES PIRATORY DISEASE.
REFRACTORY CERAM IC INSULATIONS MAY CONTAIN OR MAY FORM CRYSTALLINE
SILICA (CRYSTO BALITE) WHICH MAY CAUSE LUNG DAMAGE (SILICOSIS).
THE INTERNATIONAL AGENCY FOR RESEARCH ON CANCER (!ARC) HAS CLASSIFIED
REFRACTORY CERAMIC FIBER AND FIBERGLASS AS {28) POSSIBLY CARCINOGENIC.
!ARC HAS CLASSIFIED CRYSTALLINE SILICA AS (2A) PROBABLY CARCINOGENIC.
The insulating materials are located in the door, the hearth collar, in the chamber of the product
or the top plate assembly. Tests performed by the manufacturer indicate that there is no
signicant risk of exposure to dust or respirable bers resulting from operation of this equipment
under normal conditions. However, there may be a risk of exposure to respirable dusts or
bers when repairing or maintaining the insulating materials, or when otherwise disturbing the
materials in a manner which causes release of dust or bers therefrom. Through the use of
proper handling procedures you can work safely with these insulating materials and minimize
any exposure.
Accordingly, before you repair or replace any insulating materials, or perform any other servicing
on this product which could disturb or cause exposure to dust from insulating materials, you
should consult the appropriate Material Safety Data Sheets (MSDS’s) for such products with
respect to proper handling and appropriate protective equipment. For additional MSDS’s, or
additional information concerning the handling of refractory ceramic products, please contact the
ATS Service Department at [phone].
WARNING: This warning is presented for compliance with California Proposition 65 and other
regulatory agencies and only applies to the insulation in this product. This product contains
refractory ceramic, refractory ceramic ber or ber glass insulation, which can produce respirable
dust or bers during disassembly. Dust or bers can cause irritation and can aggravate pre-
existing respiratory diseases. Refractory ceramic and refractory ceramic bers (after reaching
1000°C) contain crystalline silica, which can cause lung damage (silicosis). The International

MAN - Pyrolytic Oven - REV: Original | B. Safety 5
Agency for Research on Cancer (IARC) has classied refractory ceramic ber and berglass as
possibly carcinogenic (Group 28), and crystalline silica as carcinogenic to humans (Group 1).
The insulating materials can be located in the door, the hearth collar, in the chamber of the
product or under the hot plate top.
Tests performed by the manufacturer indicate that there is no risk of exposure to dust or
respirable bers resulting from operation of this product under normal conditions. However, there
may be a risk of exposure to respirable dust or bers when repairing or maintaining the insulating
materials, or when otherwise disturbing them in a manner which causes release of dust or
bers. By using proper handling procedures and protective equipment you can work safely with
these insulating materials and minimize any exposure. Refer to the appropriate Material Safety
Data Sheets (MSDS) for information regarding proper handling and recommended protective
equipment. For additional MSDS copies, or additional information concerning the handling of
refractory ceramic products, please contact ATS Service Department at [phone].