ATS 2330 Series User manual

MAN - PLC Lever Arm Tester - REV: 01
PLC Lever Arm Tester
INSTRUCTION MANUAL
This manual contains important operating and safety information. Carefully read and understand
the contents of this manual prior to the operation of this equipment.
www.atspa.com

REVISED JUNE 2019
Information in this document is subject to change without notice and does not represent a commitment on the part of
Applied Test Systems (ATS).
© Copyright Applied Test Systems 2019
For assistance with set-up or operation, contact the ATS service department. Please have this manual and product serial
number available when you call.
Telephone: [phone].
MAN - PLC Lever Arm Tester - REV: 012

MAN - PLC Lever Arm Tester - REV: 01
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Manual Contents
A. Introduction..................................................................................................................... 1
A.1 Unpacking ....................................................................................................................................................1
A.2 After Sale Support .......................................................................................................................................1
B. Safety ............................................................................................................................... 2
B.1 For Owners, Operators, and Maintenance...................................................................................................2
B.2 Cautions.......................................................................................................................................................3
C. System Overview ............................................................................................................ 4
C.1 Safety Label Locations.................................................................................................................................4
C.2 Equipment Parts ..........................................................................................................................................6
C.3 General Description.....................................................................................................................................7
Product Specications ...........................................................................................................................7
D. Installation ....................................................................................................................... 8
D.1 Unpack and Set Up ......................................................................................................................................8
D.2 Lever Arm Assembly Installation .................................................................................................................8
E. Software Overview........................................................................................................ 10
E.1 Main Screen ...............................................................................................................................................10
Process Time.......................................................................................................................................10
Unload Time.........................................................................................................................................10
Start Button..........................................................................................................................................10
View Button..........................................................................................................................................10
End/Stop Button................................................................................................................................... 11
O󰀨 State............................................................................................................................................... 11
Running State ...................................................................................................................................... 11
Unload State ........................................................................................................................................ 11
Test Complete State............................................................................................................................. 12
Delay Start State.................................................................................................................................. 12
Sample Break State ............................................................................................................................. 12
E.2 View Screen...............................................................................................................................................12
Test Type.............................................................................................................................................. 13

Unload at End of Test........................................................................................................................... 13
IP Address ........................................................................................................................................... 13
Current Time ........................................................................................................................................ 13
Start Delay ........................................................................................................................................... 13
Done Button......................................................................................................................................... 13
F. Operation........................................................................................................................ 14
F.1 Basic Operation ..........................................................................................................................................14
F.2 Sample Break.............................................................................................................................................15
G. Maintenance.................................................................................................................. 16
G.1 Knife Edges ...............................................................................................................................................16
G.2 V-Blocks ....................................................................................................................................................16
G.3 General Maintenance ................................................................................................................................16
Appendix A: Warranty....................................................................................................... 17
Appendix B: Wiring Diagram............................................................................................ 18
Appendix C: Image Glossary ........................................................................................... 20
MAN - PLC Lever Arm Tester - REV: 01ii

MAN - PLC Lever Arm Tester - REV: 01 | A. Introduction 1
A. Introduction
A.1 Unpacking
Retain all cartons and packing materials until the unit is operated and found to be in good condition. If
damage has occurred during shipping, notify Applied Test Systems (ATS) and the carrier immediately. If it is
necessary to  le a damage claim, retain the packing materials for inspection by the carrier.
A.2 After Sale Support
If there are any questions concerning the operation of the unit or software, contact the ATS service
department at [phone]. Before calling, please obtain the software revision number and the serial
number from the unit’s data tag or View Screen. A sample data tag is illustrated in Figure A.1, and can be
completed with the unit’s information for easy reference. Please be prepared to give a complete description of
the problem to the ATS service department.
Figure A.1: ATS Sample Data Tag

MAN - PLC Lever Arm Tester - REV: 01 | B. Safety
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B. Safety
B.1 For Owners, Operators, and Maintenance
Read and understand all instructions and safety precautions listed in this manual before installing or operating
the unit. If there are any questions regarding operation of the unit or the instructions in this manual, contact
the ATS service department at [phone].
In addition to the safety warnings listed on the equipment, warnings are posted throughout this manual. Read
and follow these important instructions. Failure to observe these instructions can result in permanent damage
to the unit, signicant property damage, personal injury, or death.
All ATS equipment is designed to be operated with the highest level of safety. To maintain the safe operation
of this tester, ATS endeavors to educate the operator about safety issues surrounding certain parts of the
machinery. These safety issues are addressed through the use of labeling on the equipment. The following
labels may appear on your test unit:
Burn Hazard/Hot Surface
Electrical Shock/Electrocution
Protective Earth (Ground)
Hand Crush Force From Above
General Danger
No Access for Unauthorized Persons
Read Operator’s Manual
FIgures C.1 and C.2 show the general locations of these labels on the test equipment.

MAN - PLC Lever Arm Tester - REV: 01 | B. Safety
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B.2 Cautions
The following statements are caution statements. These statements alert the operator to conditions that may
damage equipment. Operators must be aware of these conditions in order to ensure safe operation of the
equipment.
CAUTION: Read and follow all WARNING and CAUTION statements in all related
equipment manuals before attempting to operate this machine. If in any doubt about any
statement or sentence, contact the ATS Service Department or your ATS Sales Engineer.
CAUTION: Installation of electrical devices must be accomplished by competent
personnel and done in accordance with any current local and national codes. Equipment
grounding is REQUIRED.
CAUTION: Before energizing the electrical power to the lever arm tester, turn o󰀨 all power
switches and place all controls in an OFF or neutral position.
CAUTION: Match serial numbers on test frames, support blocks, and lever arms when
assembling multiple testers.
CAUTION: When stacking weights on test frames, alternate slots at 180°to prevent tip-
over.
CAUTION: Do not place anything under weight elevator that may prevent it from lowering.

MAN - PLC Lever Arm Tester - REV: 01 | C. System Overview
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C. System Overview
C.1 Safety Label Locations
Figure C.1: Safety Label Location, Side

MAN - PLC Lever Arm Tester - REV: 01 | C. System Overview
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Figure C.2: Safety Label Location, Front

MAN - PLC Lever Arm Tester - REV: 01 | C. System Overview
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C.2 Equipment Parts
1. Frame
2. Lever Arm
3. Knife Edge Support Block
4. Safety Guard
5. Weight Pan Shackle
6. Roller Chain
7. Auto Leveling Actuator
8. Auto Leveling Sensor
9. Weight Pan
10. Isolator Pads
11. Shock Pad
12. Drawhead Assembly
13. Break Sensor
14. Break Actuator
15. Load Train
16. HMI
17. Weights
Figure C.3: Basic Lever Arm Front
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