ATS 540 Series User manual

MAN - Series 540 Vertical Sealant Tester - REV: Original
Series 540
Vertical Sealant Tester
INSTRUCTION MANUAL
This manual contains important operating and safety information. Carefully read and understand the
contents of this manual prior to the operation of this equipment.
www.atspa.com

MAN - Series 540 Vertical Sealant Tester - REV: Original
REVISED AUGUST 2018.
Information in this document is subject to change without notice and does not represent a commitment on the part of
Applied Test Systems (ATS).
© Copyright Applied Test Systems 2018
For assistance with set-up or operation, contact the ATS service department. Please have this manual and product serial
number available when you call.
Telephone: [phone].

MAN - Series 540 Vertical Sealant Tester - REV: Original i
Manual Contents
A. Introduction...................................................................................................................................1
A.1 Unpacking ..............................................................................................................................................................1
A.2 Warranty Information.............................................................................................................................................1
A.3 After Sale Support .................................................................................................................................................1
B. Safety.............................................................................................................................................2
B.1 For Owners, Operators, and Maintenance.............................................................................................................2
B.2 Safety Instructions.................................................................................................................................................2
B.3 Warnings................................................................................................................................................................2
B.4 Cautions.................................................................................................................................................................3
C. System Overview..........................................................................................................................4
C.1 Equipment Parts.....................................................................................................................................................4
Front of Unit.....................................................................................................................................................4
Back of Unit.....................................................................................................................................................5
C.2 General Product Description .................................................................................................................................6
C.3 Product Specications ...........................................................................................................................................6
C.4 Hot/Cold Chamber.................................................................................................................................................6
D. Installation.....................................................................................................................................7
D.1 General Installation ................................................................................................................................................7
E. Software Overview .......................................................................................................................8
E.1 Software Map.........................................................................................................................................................8
E.2 Main Screen...........................................................................................................................................................8
E.3 Alarm Screen.......................................................................................................................................................12
E.4 Language Screen.................................................................................................................................................12
E.5 Program Screen...................................................................................................................................................13
New Program Button.....................................................................................................................................14
Function Drop-down .....................................................................................................................................14
Program Steps Data Section.........................................................................................................................15
Name Field....................................................................................................................................................15
Backup Button...............................................................................................................................................15
Restore Button ..............................................................................................................................................15

ii MAN - Series 540 Vertical Sealant Tester - REV: Original
Nest Goto Step Commands..........................................................................................................................15
Do Not Turn o󰀨 Temperature at End of Program .........................................................................................15
Done Button ..................................................................................................................................................15
E.6 Program Log Screen............................................................................................................................................16
Cyclic Count Field .........................................................................................................................................16
Goto Count Field...........................................................................................................................................16
Elapsed Time Field........................................................................................................................................17
Delete All Log Data Button............................................................................................................................17
Backup All to USB Button .............................................................................................................................17
Month, Day, Year, Hour, Minute, and Second Fields ....................................................................................17
Done Button ..................................................................................................................................................17
E.7 New HMI Software...............................................................................................................................................18
F. Operation .....................................................................................................................................19
F.1 Test Frame............................................................................................................................................................19
F.2 Running a Test......................................................................................................................................................19
G. Maintenance................................................................................................................................20
G.1 General Maintenance...........................................................................................................................................20
Appendix A: Warranty ....................................................................................................................21
Appendix B: Glossary.....................................................................................................................22
Appendix C: Image Glossary.........................................................................................................23

MAN - Series 540 Vertical Sealant Tester - REV: Original | A. Introduction 1
A. Introduction
A.1 Unpacking
Retain all cartons and packing materials until the unit is operated and found to be in good condition. If damage has
occurred during shipping, notify Applied Test Systems (ATS) and the carrier immediately. If it is necessary to le a
damage claim, retain the packing materials for inspection by the carrier.
A.2 Warranty Information
All new ATS systems are shipped with a warranty. Units have a warranty against defective parts and workmanship
for one full year from the date of shipment. Please see APPENDIX A of this manual for complete details on the
warranty.
A.3 After Sale Support
If there are any questions concerning the operation of the unit or software, contact the ATS Service Department at
[phone].
Before calling, please obtain the software revision number and the serial number from the unit’s data tag.A sample
data tag is illustrated below, and can be completed with the unit’s information for easy reference. Please be
prepared to give a complete description of the problem to the ATS Service Department.
Figure A.1: ATS Sample Data Tag

MAN - Series 540 Vertical Sealant Tester - REV: Original | B. Safety2
B. Safety
B.1 For Owners, Operators, and Maintenance
All ATS equipment is designed to be operated with the highest level of safety. This manual uses note, caution, and
warning symbols throughout to draw your attention to important operational and safety information.
Read and understand all instructions and safety precautions listed in this manual before installing or operating
your unit. If you have any questions regarding operation of the unit or instructions in this manual, contact the ATS
Service Department at [phone].
Read and follow these important instructions. Failure to observe these instructions can result in permanent damage
to the unit, signicant property damage, personal injury or death.
B.2 Safety Instructions
Read and understand all instructions and safety precautions listed in this manual before
installing or operating your unit. If you have any questions regarding operation of the unit or
instructions in this manual, contact our Service Department.
Thoroughly understand the safety features and operation of the equipment. This manual
will provide operators with safety concerns and general procedures. Be familiar with correct
operating principals and use good judgment. Also refer to the appropriate manuals for system
component safety instruction manuals.
Obey all national and local electric code requirements.
Dangerous high voltages present. Do not attempt to open the enclosure or gain access to areas
where you are not instructed to do so. Refer servicing to qualied service personnel only.
B.3 Warnings
The following statements are WARNING statements. Unlike CAUTION statements, WARNING statements alert the
operator to conditions that may injure personnel. Operators must be aware of these conditions in order to prevent
injuries that may occur while operating this equipment.
WARNING: Keep hands and heads clear of the crossheads and load train when pressing the up
or down push buttons. Personal injury may result when the loading crosshead begins moving.

MAN - Series 540 Vertical Sealant Tester - REV: Original | B. Safety 3
WARNING: Always be certain the test area is clear of hands and heads and that the test is
complete before pressing the return push button. The return button provides a rapid return.
WARNING: Before energizing the electrical power to the Series 540 Sealant Tester, set all
controls and/or switches to the OFF position.
WARNING: Whenever a test is in progress, the operator MUST be at the controls.
WARNING: Keep hands clear of the specimen and load train when test is in progress.
WARNING: Always use the appropriate protective equipment when operating the Series 540
Sealant Tester and any accessory equipment.
B.4 Cautions
The following statements are CAUTION statements. These statements alert the operator to conditions that may
damage equipment. Operators must be aware of these conditions to ensure safe operation of this equipment.
CAUTION: Set the adjustable limit switches prior to test operation. The limit switches prevent the
moving crosshead from exceeding the pre-set range. Set the limit switches just above and below
the range set for the moving crosshead.
CAUTION: If necessary, stop test operation in case of emergency. Use the emergency stop
button on the Series 540 Sealant Tester to abort test operation.
CAUTION: Do not exceed the rated capacity of the adapter, grips, or load cell.
CAUTION: Lift the Series 540 Sealant Tester under the base, preferably or if necessary under
the upper crosshead. If lifting by the crosshead, be careful not to damage any components with
the lifting device. See Figure D.1 on p.8.
CAUTION: Observe maximum temperature ratings of test components (extensometer, grips,
xtures, couplings, etc.)
CAUTION: Avoid ramming grips and xtures together at high speeds.

4MAN - Series 540 Vertical Sealant Tester - REV: Original | C. System Overview
C. System Overview
C.1 Equipment Parts
Front of Unit
1. Upper Crosshead
2. Lower Moving Crosshead
3. Upper Fixed Limit
4. Lower adjustable limit
5. Ball Screw
6. Specimen Fixture
7. Guide Rod
8. Fixed Lower Crosshead
9. E-Stop
10. Power Indicator Light
11. Adjustable Leveling Feet
12. HMI
13. Adjustable HMI Arm
14. Hot/Cold Chamber
15. Door Latch
Figure C.1: Front of Series 540 Sealant Tester
3
8
5
4
1
2
7
9
10
11
6
12
13
14
15

MAN - Series 540 Vertical Sealant Tester - REV: Original | C. System Overview 5
Back of Unit
1. db 9 Connector
2. Ethernet
3. Power Switch
4. Power Connector
Figure C.2: Series 540 Sealant Tester (Rear View)
3
4
1
2

6MAN - Series 540 Vertical Sealant Tester - REV: Original | C. System Overview
C.2 General Product Description
Applied Test System’s Series 540 Vertical Sealant Testers are used to perform cyclic tension/compression tests on
joint sealing compounds. This tester may be used alone or with a refrigeration unit for testing at lower temperatures.
The information in this manual is related to the function, setup, safe operation, and maintenance of the Series 540
Vertical Sealant Tester and its related components. This manual is intended for anyone who will be setting up and/or
operating the Series 540 Vertical Sealant Tester.
Operation of the Series 540 Sealant Tester is controlled by the touch screen HMI. A variety of accessories are
available to provide added capability and exibility. These include furnaces, ovens, data acquisition, xtures, and
grips. For additional information on our full line of Series 540 Sealant Tester accessories, please contact your ATS
sales representative by calling [phone].
C.3 Product Specications
Capacity 4,000 lbf (17.7 kN)
Frame Type Bench top, vertical
Fixture Alignment Precision columns
Drive Type Dual-screw, single-motor, processor-controlled
Constant-Speed Testing .002 - 20 in./min (0.05 - 500.0 mm/min)
Variable-Speed Testing .002 - 20 in./min (0.05 - 500.0 mm/min)
Maximum Travel 1.0” (50.8mm) (extension)
Specimen Capacity 12 (standard)
Power Requirements 230VAC 60 Hz
C.4 Hot/Cold Chamber
See additional chamber manual for hot/cold chamber operation instructions.