ABB MicroFlex e150 User manual

ABB motion control
Quick installation guide
MicroFlex e150
English . . . . . . . . . . . . . . . . . . . . . . . . . 3
Deutsch. . . . . . . . . . . . . . . . . . . . . . . . 13
Español. . . . . . . . . . . . . . . . . . . . . . . . 23
Français . . . . . . . . . . . . . . . . . . . . . . . 33
Italiano . . . . . . . . . . . . . . . . . . . . . . . . 43
Svenska . . . . . . . . . . . . . . . . . . . . . . . 53
中文. . . . . . . . . . . . . . . . . . . . . . . . . . . 63
LT0307A02
Effective: 2015-03-01
2015 ABB Oy. All rights reserved.

List of related manuals
You can find manuals and other product documents in PDF format on the Internet. See section Document
library on the Internet on the inside of the back cover. For manuals not available in the Document library,
contact your local ABB representative.
Drive hardware manuals and guides Code (English)
MicroFlex e150 Servo Drive MN1961WEN
Mint Basic Programming MN1955WEN

Quick Installation Guide – MicroFlex e150 3
Quick Installation Guide – MicroFlex e150
About this guide
This guide contains very basic information about the mechanical and electrical
installation of the MicroFlex e150.
Applicability
Applies to all models of MicroFlex e150, part numbers beginning E152A...
Related documents
For a list of related documents in English, see the inside of the front cover.
Safety instructions
WARNING! All electrical installation and maintenance work on the drive should
be carried out by qualified electricians only.
Never work on the drive, the braking chopper circuit, the motor cable or the motor
when input power is applied to the drive. After disconnecting the input power, always
wait for 5 minutes to let the intermediate circuit capacitors discharge. Always ensure
by measuring that no voltage is actually present.
A rotating permanent magnet motor can generate a dangerous voltage. Lock the
motor shaft mechanically before connecting a permanent magnet motor to the drive,
and before doing any work on a drive system connected to a permanent magnet
motor.

4 Quick Installation Guide – MicroFlex e150
Mechanical installation
Fasten the drive to the mounting base using screws through the four mounting holes.
Cooling for 6 A and 9 A models
Effective cooling for the MicroFlex e150 is essential:
• The 3 A model requires no additional cooling.
• The 6 A model requires additional forced air cooling at
1.0 m/s or greater.
• The 9 A model requires additional forced air cooling at
2.5 m/s or greater.
Quoted air velocities are for air originating from below the
MicroFlex e150, passing parallel to the heat sink. With
MicroFlex e150 mounted as specified, quoted air
velocities allow full drive rated current at ambient
temperatures up to 45 °C. Optional fan tray FAN001-024
provides sufficient cooling for all models.
63.5 mm
167.7 mm
Mounting
hole centres
Heat sink
Fan

Quick Installation Guide – MicroFlex e150 5
Connection diagram
L1
L2
L3
L1
L2
L3
USB
+24V 0V
L1
L2
L3
PE
Ethernet
Ferrite
STO1
STO2
19
18
9
Safe
Torque
Off
inputs
Control circuit
supply.Use twisted
pair cable with a
ferrite sleeve.
Motor
Optional
brake
resistor.
Motor power U V W
Brake
Motor feedback
Shielded twisted pair,
clamped to metal
backplane near drive
using conductive
shield earth/ground
clamp.
Star
point
AC power in
From
fuses
Filter
AC power
Connect motor power
cable shield to metal
backplane using
conductive shield
clamp.
USB
communication
Host PC
Fuse
Connect AC power cable
shield to metal backplane
using conductive shield
clamp.
EtherCAT
master
device

6 Quick Installation Guide – MicroFlex e150
AC power, fuses and filter
MicroFlex e150 can accept supply voltages of 105-250 V AC 50/60 Hz,
1-phase or 3-phase.
For three phase supplies, connect phases to L1, L2 and L3.
For single phase supplies, connect supply to any two line inputs, for
example L1 and L2.
The AC supply must incorporate a circuit breaker (or fuse) and the
specified filter. For ideal earthing, mount filter on the same metal surface
as MicroFlex e150. Protective earth must be connected to the
MicroFlex e150 case using an M4 screw in the top of the metal heat
sink.
Brake resistor (optional)
A suitable brake resistor may be required to dissipate excess power
from the internal DC bus during motor deceleration.
The brake resistor must have a resistance of at least 39 Ω, inductance
of less than 100 μH, and a power rating suitable for the application.
Suitable resistors are listed in manual MN1961WEN. Connect the brake
resistor to R1 and R2.
Motor U V W outputs
Connect the motor to the U, V and W outputs.
The U, V and W outputs must be connected to their corresponding U, V
or W terminal on the motor. Mis-connection may result in uncontrolled
motor movement.
Motor earth should be connected to the MicroFlex e150 case using an
M4 screw in the top of the metal heat sink.
The motor cable shield should be connected using a conductive
earth/ground clamp, attached to the same metal surface as the
MicroFlex e150.
L1
L2
L3
X1
R1
R2
X1
U
V
W
X1

Quick Installation Guide – MicroFlex e150 7
24 V DC control supply and filter
MicroFlex e150 requires a 24 V DC (20-30 V DC) 1 A supply to power
the control electronics.
Connect the control supply at connector X2.
A fused DC supply should be provided for the MicroFlex e150. If other
devices are to be powered from the same 24 V supply, a filter (catalog
number FI0014A00) should be installed to isolate the MicroFlex e150
from the rest of the system. Alternatively, a ferrite sleeve may be
attached to the supply cable near connector X2.
Safe Torque Off (STO) inputs
24 V DC (12-30 V DC) must be applied to both STO inputs
to allow the drive to operate. SREF is common to both
inputs.
Digital I/O
24 V DC (12-30 V DC) general purpose digital inputs and
outputs.
Analog I/O
An analog input can be used to receive a ±10 V demand
signal from a motion controller.
The ±10 V analog output can be used to control external
devices.
0V
24V
X2
X3
STO1
STO2SREF
SREF
X3
Status+
DOUT2+DOUT2-
Status-
DOUT1+DOUT1-
DIN2+DIN2-
DIN3+DIN3-
DIN1+DIN1-
DIN0+DIN0-
X4
AIN1-
AIN0-AIN0+
AIN1+
ShieldShield
AGNDAOUT0

8 Quick Installation Guide – MicroFlex e150
Motor feedback input
The MicroFlex e150 can operate with incremental, BiSS, SSI,
SmartAbs, EnDat, or SinCos encoder feedback devices. The device
type is configured in Mint WorkBench.
Connect the motor feedback signal to connector X8.
Ethernet communication
The MicroFlex e150 can receive a demand signal and send feedback
over the Ethernet based EtherCAT connection.
Connect a CAT5 Ethernet cable between the MicroFlex e150 and the
EtherCAT master device.
USB communication
The MicroFlex e150 communicates with the host PC using USB 1.1
communication.
Connect the USB cable between the MicroFlex e150 and the host PC's
USB port (USB 1.1 or USB 2.0).
Pin Increment.
encoder
BiSS, SSI
or
EnDat 2.2
Smart Abs Extra
incremental
encoder
EnDat
2.1
SinCos
1 CHA+ Data+ Data+ (NC) Data+ (NC)
2 CHB+ Clock+ (NC) (NC) Clock+ (NC)
3 CHZ+ (NC) (NC) (NC) (NC) (NC)
4 (NC) (NC) (NC) (NC) (NC) (NC)
5 Hall U- (NC) (NC) CHA- Sin- Sin-
6 Hall U+ (NC) (NC) CHA+ Sin+ Sin+
7 Hall V- (NC) (NC) CHB- Cos- Cos-
8 Hall V+ (NC) (NC) CHB+ Cos+ Cos+
9 CHA- Data- Data- (NC) Data- (NC)
10 CHB- Clock- (NC) (NC) Clock- (NC)
11 CHZ- (NC) (NC) (NC) (NC) (NC)
12 +5 V out +5 V out +5 V out +5 V out +5 V out +5 V out
13 DGND DGND DGND DGND DGND DGND
14 Hall W- (NC) (NC) CHZ- (NC) (NC)
15 Hall W+ (NC) (NC) CHZ+ (NC) (NC)
See manual MN1961WEN
X8
1
8
9
15

Quick Installation Guide – MicroFlex e150 9
RS485 communication
The RS485 interface is used to connect serial devices such as operator
panels and PLCs.
Input / output
Additional 24 V DC (12-30 V DC) general purpose digital
inputs and outputs.
Tightening torques
Start-up
See manual MN1961WEN.
Pin 2-wire 4-wire
1 TXA(+) / RXA(+) TXA(+)
2 TXB(-) / RXB(-) TXB(-)
3GND GND
4 7 V out 7 V out
5 (NC) RXA(+)
6 (NC) RXB(-)
N·m (lbf·in)
Terminal block connections
(X1, X2, OPT1)
0.5 - 0.6 (4.4 - 5.3)
X6
1
OPT1
DIN4
DIN5
CREF1
Shield
DIN6
DIN8
DIN7
DIN9
CREF0
USRV+0
DOUT3
DOUT5
DOUT4
DOUT6

10 Quick Installation Guide – MicroFlex e150
Technical data
Fuses
Catalog
Number
Continuous
Output
Amps
(RMS)
AC
supply
type
Input Fuse
(A)
Circuit
breaker
(C-type)
Minimum
Wire Gauge
AWG mm2
E152A03... 3A
1Φ
Ferraz Shawmut:
6x32 FA series, 10A (W084314P)
or
BS88 2.5 URGS 10A (N076648J)
10 A 14 2
3Φ
Ferraz Shawmut:
6x32 FA series, 8A (V084313P)
or
BS88 2.5 URGS, 7A (M076647J)
8A 14 2
E152A06... 6A
1Φ
Ferraz Shawmut:
6x32 FA series, 20A (A084318P)
or
BS88 2.5 URGS, 20A (L097507J)
20 A 14 2
3Φ
Ferraz Shawmut:
6x32 FA series, 12.5A (X084315P)
or
BS88 2.5 URGS, 12A (P076649J)
12.5 A 14 2
E152A09... 9A
1ΦFerraz Shawmut:
BS88 2.5 URGS, 25A (R076651J)
25 A 14 2.5
3Φ
Ferraz Shawmut:
6x32 FA series, 20A (A084318P)
or
BS88 2.5 URGS, 20A (L097507J)
20 A 14 2