Rockwell Automation Reliance Electric SP200 User manual

Instruction Manual
Installing and Operating
the SP200 AC Drive
Model A - Single Channel Analog
Model B - Preset Speed
Model C - Dual Channel Analog
D2-3408

©1998 Rockwell International Corporation
The information in this manual is subject to change without notice.
Throughout this manual, the following notes are used to alert you to safety considerations:
Important: Identifies information that is critical for successful application and understanding of the product.
!ATTENTION:Identifies information about practices or circumstances that can lead to personal
injury or death, property damage, or economic loss.
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!ATTENTION:Only qualified personnel familiar with the construction and operation of this
equipment and the hazards involved should install, adjust, operate, and/or service this
equipment. Read and understand this instruction manual in its entirety before proceeding.
Failure to observe this precaution could result in severe bodily injury or loss of life.
ATTENTION:After disconnecting input power, wait three minutes to insure that DC bus
capacitorsaredischarged.Failuretoobservethisprecautioncouldresultinseverebodilyinjury
or loss of life.
ATTENTION:The user is responsible for conforming with all applicable local and national
codes. Failure to observe this precaution could result in severe bodily injury or loss of life.

Contents
I
CONTENTS AND
INSTALLATION CHECKLIST
❏ Chapter 1 Identify Your Drive..................................................................................................1-1
❏ Chapter 2 Install the Drive.......................................................................................................2-1
❏ Chapter 3 Install External Components.................................................................................3-1
3.1 Install Branch Circuit Protection ......................................................................3-1
3.2 Install an AC Input Disconnect ........................................................................3-2
3.3 Install Motor Overload Protection .................................................................... 3-2
❏Chapter 4 Wire Input Power and Output Power ....................................................................4-1
4.1 Wire AC Power to the Drive and Motor ...........................................................4-2
❏Chapter 5 Wire the Control Signal Terminal Block...............................................................5-1
5.1 Install an Emergency Stop...............................................................................5-3
Chapter 6 Using the Local Keypad.........................................................................................6-1
6.1 Display Description..........................................................................................6-2
6.2 Run and Program LED Descriptions ...............................................................6-2
6.3 Step-by-Step Keypad Operation......................................................................6-3
❏Chapter 7 Editing Drive Parameters.......................................................................................7-1
7.1 Program Parameters.......................................................................................7-2
7.1.1 Protection Parameters (Group 0)..........................................................7-2
7.1.2 Digital Input/Output Control Parameters (Group 1)..............................7-4
7.1.3 Speed Reference Parameters (Group 2) ..............................................7-7
7.1.3.1 Selecting the Speed Reference for Model A and
Model B Drives........................................................................7-7
7.1.3.2 Selecting the Speed Reference for Model C Drives ...............7-9
7.1.3.3 Speed Selection Examples.....................................................7-9
7.1.4 Dynamic Control Parameters (Group 3)..............................................7-13
7.1.5 Fixed Speed Parameters (Group 4)....................................................7-15
7.1.6 V/Hz Curve Parameters (Group 5).....................................................7-17
7.1.7 Utility Parameters (Group 6)................................................................7-19
7.2 Display Parameters .......................................................................................7-21
❏Chapter 8 Check the Installation.............................................................................................8-1
8.1 Check the Installation with the Power Off........................................................8-1
8.2 Check the Direction of Motor Rotation.............................................................8-2
8.3 Test the Drive under Load...............................................................................8-2
❏Chapter 9 Diagnostics and Troubleshooting.........................................................................9-1
9.1 Problems Not Reported by Fault Codes..........................................................9-1
9.2 Problems Reported by Fault Codes ................................................................9-2

II
Installing and Operating the SP200 AC Drive
Appendix A Technical Specifications...........................................................................................A-1
Appendix B Alphabetical Listing of Parameters........................................................................... B-1
Appendix C Compliance with EU Requirements .........................................................................C-1
Appendix D Motor Cable Recommendations...............................................................................D-1
Appendix E User Quick Reference Table.................................................................................... E-1
Index ...........................................................................................................................Index-1

Contents
III
List of Figures
Figure 1.1 – SP200 AC Drive ...................................................................................1-1
Figure 1.2 – Model Number Structure ......................................................................1-1
Figure 2.1 – Access Clearances and Installation Guidelines....................................2-1
Figure 2.2 – SP200 Drive Mounting Dimensions......................................................2-2
Figure 4.1 – AC Input Power Connections ...............................................................4-2
Figure 4.2 – Three-Phase AC Output Power Connections.......................................4-2
Figure 5.1 – Supply Methods for Digital (Switch) Input Connections........................5-1
Figure 5.2 – Model A Control Signal Terminal Block Wiring.....................................5-2
Figure 5.3 – Model B Control Signal Terminal Block Wiring.....................................5-2
Figure 5.4 – Model C Control Signal Terminal Block Wiring.....................................5-2
Figure 6.1 – Keypad Functions.................................................................................6-1
Figure 7.1 – Speed Reference Source for Model A Drives.......................................7-7
Figure 7.2 – Speed Reference Source for Model B Drives.......................................7-8
Figure 7.3 – Speed Reference Source for Model C Drives ......................................7-9
Figure C.1 - Grounding, Control, and Motor Connections........................................C-2

IV
Installing and Operating the SP200 AC Drive
List of Tables
Table 3.1 – Required AC Branch Circuit Protection..................................................3-1
Table 6.1 – Run LED.................................................................................................6-2
Table 6.2 – Program LED .........................................................................................6-2
Table 6.3 – Keypad Operation..................................................................................6-3
Table 7.1 – Parameter Organization.........................................................................7-1
Table 9.1 – Problems Not Reported by Fault Codes ................................................9-1
Table 9.2 – Fault Codes and Corrective Actions.......................................................9-3

Identify Your Drive
1-1
CHAPTER 1
Identify Your Drive
This user’s manual describes the functionality of SP200 drives rated from 0.5 HP to
2 HP. Figure 1.1 shows the location of components.
Figure 1.1 – SP200 AC Drive
SP200 drives are identified by model number. This number appears on the shipping
label and on the unit’s nameplate. Figure 1.2 shows the format of this number and
what it indicates.
Figure 1.2 – Model Number Structure
Item Description
1 Nameplate
2StatusLED
3 Control Signal Terminal Block
4 Motor Output Terminal Block
5Fan
6 Finger Guard (2)
7 Blank Faceplate (Standard)
8 Local Keypad (Optional)
9 AC Input Power Terminal Block
10 DIN Rail Latch
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Install the Drive
2-1
CHAPTER 2
Install the Drive
Review all installation and wiring instructions thoroughly before proceeding.
Throughout the installation procedures, use figure 1.1 to locate wiring termination
points.
Plan the installation to ensure acceptable environmental and operating conditions for
the drive. Read and follow the requirements given below before proceeding with the
installation:
Figure 2.1 – Access Clearances and Installation Guidelines
!ATTENTION:Only qualified electrical personnel, familiar with the
construction and operation of this equipment and the hazards involved,
should install, adjust, operate, and/or service this equipment. Read and
understand this instruction manual in its entirety before proceeding.
Failure to observe this precaution could result in severe bodily injury or
loss of life.
ATTENTION:This equipment is at line voltage when AC power is
connected. Disconnect and lockout all ungrounded conductors of the
AC power line before working on the unit. Failure to observe this
precaution could result in severe bodily injury or loss of life.
ATTENTION:The user is responsible for conforming with all applicable
local and national codes. Failure to observe this precaution could result
in severe bodily injury or loss of life.
• Locate the drive where it will have unrestricted
clearance as shown. Mount the drive on a flat
surface.
• Locate the drive where it will be kept clean (away
from oil, coolants, or airborne contaminants).
• Verify that the ambient temperature will remain
between 0°C to 50°C (32°F to 122°F).
• Verify that the relative humidity will be between 0%
and 95%, non-condensing.
• For installations above 1000 meters (3300 feet),
refer to Appendix A for derating guidelines.
• Verify that there will be adequate clearance for fan
intake.
• When using the optional local keypad, 25.4 mm
(1.0 in) clearance is required on the right side only
for installing/removing the keypad.
38.1
38.1
[1.50]
[1.50]

2-2
Installing and Operating the SP200 AC Drive
The drive must be mounted vertically to a wall, a panel, or a DIN rail. Mounting
dimensions are provided in figure 2.2.
Figure 2.2 – SP200 Drive Mounting Dimensions
49
[1.93]
140
[5.5]
140
[5.5]
60
[2.36]
72
[2.83]
5,3
[.21]
130
[5.12]

Install External Components
3-1
CHAPTER 3
Install External Components
Install external components using the guidelines in the following sections. Each
installation requires either:
• an AC input disconnect and input fusing, or
• a circuit breaker.
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Install the required, user-supplied branch circuit protection fuses (or circuit breakers)
according to local and national electrical code guidelines. Refer to table 3.1 for
recommended ratings.
.
1 The input supply has a voltage tolerance of ±10% and frequency range of 47 to 63 Hz.
2 Recommended fuse type: UL Class J or CC, 600 V, time delay
3 Device must meet UL 489 for UL purposes
!ATTENTION:Many local and national electrical codes require that
upstream branch protection be provided to protect input power wiring.
Theinputfuseandcircuitbreakerratingslistedintable3.1areapplicable
for one SP200 AC drive per branch circuit. No other load can be applied
to that protected branch circuit. Failure to observe this precaution could
result in severe bodily injury or loss of life.
Table 3.1 – Required AC Branch Circuit Protection
AC Input Voltage1Unit HP Input Current (A) Fuse Rating (A)2Circuit Breaker
Rating (A)3
100 - 120, 1-phase 0.5 9.4 15 or 16 15
1.0 17.2 30 30
1.5 24.6 40 40
200 - 240, 1-phase 0.5 4.7 10 10
1.0 8.6 15 or 16 15
1.5 12.3 20 20
2.0 14.3 25 25
200 - 240, 3-phase 0.5 2.7 6 5
1.0 5.0 10 7
2.0 8.3 15 or 16 15
380 - 460, 3-phase 0.5 1.5 3 or 4 3
1.0 2.4 6 4
2.0 4.1 10 7