Rockwell Automation Reliance Electric SP200 User manual

Instruction Manual
Installing and Operating
the SP200 AC Drive
Model A - Single Channel Analog
Model B - Preset Speed
Model C - Dual Channel Analog
D2-3408

©1998 Rockwell International Corporation
The information in this manual is subject to change without notice.
Throughout this manual, the following notes are used to alert you to safety considerations:
Important: Identifies information that is critical for successful application and understanding of the product.
!ATTENTION:Identifies information about practices or circumstances that can lead to personal
injury or death, property damage, or economic loss.
63 DQG 5HOLDQFH DUH WUDGHPDUNV RI 5RFNZHOO $XWRPDWLRQ
!ATTENTION:Only qualified personnel familiar with the construction and operation of this
equipment and the hazards involved should install, adjust, operate, and/or service this
equipment. Read and understand this instruction manual in its entirety before proceeding.
Failure to observe this precaution could result in severe bodily injury or loss of life.
ATTENTION:After disconnecting input power, wait three minutes to insure that DC bus
capacitorsaredischarged.Failuretoobservethisprecautioncouldresultinseverebodilyinjury
or loss of life.
ATTENTION:The user is responsible for conforming with all applicable local and national
codes. Failure to observe this precaution could result in severe bodily injury or loss of life.

Contents
I
CONTENTS AND
INSTALLATION CHECKLIST
❏ Chapter 1 Identify Your Drive..................................................................................................1-1
❏ Chapter 2 Install the Drive.......................................................................................................2-1
❏ Chapter 3 Install External Components.................................................................................3-1
3.1 Install Branch Circuit Protection ......................................................................3-1
3.2 Install an AC Input Disconnect ........................................................................3-2
3.3 Install Motor Overload Protection .................................................................... 3-2
❏Chapter 4 Wire Input Power and Output Power ....................................................................4-1
4.1 Wire AC Power to the Drive and Motor ...........................................................4-2
❏Chapter 5 Wire the Control Signal Terminal Block...............................................................5-1
5.1 Install an Emergency Stop...............................................................................5-3
Chapter 6 Using the Local Keypad.........................................................................................6-1
6.1 Display Description..........................................................................................6-2
6.2 Run and Program LED Descriptions ...............................................................6-2
6.3 Step-by-Step Keypad Operation......................................................................6-3
❏Chapter 7 Editing Drive Parameters.......................................................................................7-1
7.1 Program Parameters.......................................................................................7-2
7.1.1 Protection Parameters (Group 0)..........................................................7-2
7.1.2 Digital Input/Output Control Parameters (Group 1)..............................7-4
7.1.3 Speed Reference Parameters (Group 2) ..............................................7-7
7.1.3.1 Selecting the Speed Reference for Model A and
Model B Drives........................................................................7-7
7.1.3.2 Selecting the Speed Reference for Model C Drives ...............7-9
7.1.3.3 Speed Selection Examples.....................................................7-9
7.1.4 Dynamic Control Parameters (Group 3)..............................................7-13
7.1.5 Fixed Speed Parameters (Group 4)....................................................7-15
7.1.6 V/Hz Curve Parameters (Group 5).....................................................7-17
7.1.7 Utility Parameters (Group 6)................................................................7-19
7.2 Display Parameters .......................................................................................7-21
❏Chapter 8 Check the Installation.............................................................................................8-1
8.1 Check the Installation with the Power Off........................................................8-1
8.2 Check the Direction of Motor Rotation.............................................................8-2
8.3 Test the Drive under Load...............................................................................8-2
❏Chapter 9 Diagnostics and Troubleshooting.........................................................................9-1
9.1 Problems Not Reported by Fault Codes..........................................................9-1
9.2 Problems Reported by Fault Codes ................................................................9-2

II
Installing and Operating the SP200 AC Drive
Appendix A Technical Specifications...........................................................................................A-1
Appendix B Alphabetical Listing of Parameters........................................................................... B-1
Appendix C Compliance with EU Requirements .........................................................................C-1
Appendix D Motor Cable Recommendations...............................................................................D-1
Appendix E User Quick Reference Table.................................................................................... E-1
Index ...........................................................................................................................Index-1

Contents
III
List of Figures
Figure 1.1 – SP200 AC Drive ...................................................................................1-1
Figure 1.2 – Model Number Structure ......................................................................1-1
Figure 2.1 – Access Clearances and Installation Guidelines....................................2-1
Figure 2.2 – SP200 Drive Mounting Dimensions......................................................2-2
Figure 4.1 – AC Input Power Connections ...............................................................4-2
Figure 4.2 – Three-Phase AC Output Power Connections.......................................4-2
Figure 5.1 – Supply Methods for Digital (Switch) Input Connections........................5-1
Figure 5.2 – Model A Control Signal Terminal Block Wiring.....................................5-2
Figure 5.3 – Model B Control Signal Terminal Block Wiring.....................................5-2
Figure 5.4 – Model C Control Signal Terminal Block Wiring.....................................5-2
Figure 6.1 – Keypad Functions.................................................................................6-1
Figure 7.1 – Speed Reference Source for Model A Drives.......................................7-7
Figure 7.2 – Speed Reference Source for Model B Drives.......................................7-8
Figure 7.3 – Speed Reference Source for Model C Drives ......................................7-9
Figure C.1 - Grounding, Control, and Motor Connections........................................C-2

IV
Installing and Operating the SP200 AC Drive
List of Tables
Table 3.1 – Required AC Branch Circuit Protection..................................................3-1
Table 6.1 – Run LED.................................................................................................6-2
Table 6.2 – Program LED .........................................................................................6-2
Table 6.3 – Keypad Operation..................................................................................6-3
Table 7.1 – Parameter Organization.........................................................................7-1
Table 9.1 – Problems Not Reported by Fault Codes ................................................9-1
Table 9.2 – Fault Codes and Corrective Actions.......................................................9-3

Identify Your Drive
1-1
CHAPTER 1
Identify Your Drive
This user’s manual describes the functionality of SP200 drives rated from 0.5 HP to
2 HP. Figure 1.1 shows the location of components.
Figure 1.1 – SP200 AC Drive
SP200 drives are identified by model number. This number appears on the shipping
label and on the unit’s nameplate. Figure 1.2 shows the format of this number and
what it indicates.
Figure 1.2 – Model Number Structure
Item Description
1 Nameplate
2StatusLED
3 Control Signal Terminal Block
4 Motor Output Terminal Block
5Fan
6 Finger Guard (2)
7 Blank Faceplate (Standard)
8 Local Keypad (Optional)
9 AC Input Power Terminal Block
10 DIN Rail Latch










(QFORVXUH 7\SH
 3URWHFWHG FKDVVLV ,3
5HVHUYHG  QRW XVHG
5HVHUYHG  QRW XVHG
5HVHUYHG  QRW XVHG
6   3 $ 

63
9ROWDJH
Input Output
  9 SKDVH  9 SKDVH
  9 SKDVH  9 SKDVH
; 6HOHFWDEOH
<  9 SKDVH  9 SKDVH
 9 SKDVH  9 SKDVH
RU
 9 SKDVH  9 SKDVH
0RGHO &RQWURO 7\SH
$ 6LQJOH &KDQQHO $QDORJ
% 3UHVHW 6SHHG
& 'XDO &KDQQHO $QDORJ
2XWSXW &XUUHQW +RUVHSRZHU
3  $  +3
3  $  +3
3  $  +3
3  $  +3
3  $  +3
3  $  +3
3  $  +3
 

Install the Drive
2-1
CHAPTER 2
Install the Drive
Review all installation and wiring instructions thoroughly before proceeding.
Throughout the installation procedures, use figure 1.1 to locate wiring termination
points.
Plan the installation to ensure acceptable environmental and operating conditions for
the drive. Read and follow the requirements given below before proceeding with the
installation:
Figure 2.1 – Access Clearances and Installation Guidelines
!ATTENTION:Only qualified electrical personnel, familiar with the
construction and operation of this equipment and the hazards involved,
should install, adjust, operate, and/or service this equipment. Read and
understand this instruction manual in its entirety before proceeding.
Failure to observe this precaution could result in severe bodily injury or
loss of life.
ATTENTION:This equipment is at line voltage when AC power is
connected. Disconnect and lockout all ungrounded conductors of the
AC power line before working on the unit. Failure to observe this
precaution could result in severe bodily injury or loss of life.
ATTENTION:The user is responsible for conforming with all applicable
local and national codes. Failure to observe this precaution could result
in severe bodily injury or loss of life.
• Locate the drive where it will have unrestricted
clearance as shown. Mount the drive on a flat
surface.
• Locate the drive where it will be kept clean (away
from oil, coolants, or airborne contaminants).
• Verify that the ambient temperature will remain
between 0°C to 50°C (32°F to 122°F).
• Verify that the relative humidity will be between 0%
and 95%, non-condensing.
• For installations above 1000 meters (3300 feet),
refer to Appendix A for derating guidelines.
• Verify that there will be adequate clearance for fan
intake.
• When using the optional local keypad, 25.4 mm
(1.0 in) clearance is required on the right side only
for installing/removing the keypad.
38.1
38.1
[1.50]
[1.50]

2-2
Installing and Operating the SP200 AC Drive
The drive must be mounted vertically to a wall, a panel, or a DIN rail. Mounting
dimensions are provided in figure 2.2.
Figure 2.2 – SP200 Drive Mounting Dimensions
49
[1.93]
140
[5.5]
140
[5.5]
60
[2.36]
72
[2.83]
5,3
[.21]
130
[5.12]

Install External Components
3-1
CHAPTER 3
Install External Components
Install external components using the guidelines in the following sections. Each
installation requires either:
• an AC input disconnect and input fusing, or
• a circuit breaker.
3.1 ,QVWDOO%UDQFK&LUFXLW3URWHFWLRQ
Install the required, user-supplied branch circuit protection fuses (or circuit breakers)
according to local and national electrical code guidelines. Refer to table 3.1 for
recommended ratings.
.
1 The input supply has a voltage tolerance of ±10% and frequency range of 47 to 63 Hz.
2 Recommended fuse type: UL Class J or CC, 600 V, time delay
3 Device must meet UL 489 for UL purposes
!ATTENTION:Many local and national electrical codes require that
upstream branch protection be provided to protect input power wiring.
Theinputfuseandcircuitbreakerratingslistedintable3.1areapplicable
for one SP200 AC drive per branch circuit. No other load can be applied
to that protected branch circuit. Failure to observe this precaution could
result in severe bodily injury or loss of life.
Table 3.1 – Required AC Branch Circuit Protection
AC Input Voltage1Unit HP Input Current (A) Fuse Rating (A)2Circuit Breaker
Rating (A)3
100 - 120, 1-phase 0.5 9.4 15 or 16 15
1.0 17.2 30 30
1.5 24.6 40 40
200 - 240, 1-phase 0.5 4.7 10 10
1.0 8.6 15 or 16 15
1.5 12.3 20 20
2.0 14.3 25 25
200 - 240, 3-phase 0.5 2.7 6 5
1.0 5.0 10 7
2.0 8.3 15 or 16 15
380 - 460, 3-phase 0.5 1.5 3 or 4 3
1.0 2.4 6 4
2.0 4.1 10 7

3-2
Installing and Operating the SP200 AC Drive
3.2 Install an AC Input Disconnect
A user-supplied AC input disconnect must be provided in the incoming power lines in
accordance with local and national electrical code guidelines.
3.3 Install Motor Overload Protection
The SP200 AC drive contains electronic motor overload protection to protect a single
motor that has a full load amp rating no less than 20% of the SP200 drive’s amp
rating.
If any of the following apply, you must install an external motor overload for each motor
in accordance with local and national electrical code guidelines:
• using an unprotected motor with a full load amp rating less than 20% of the SP200
drive’s amp rating.
• using more than one motor (any kind) per drive.
!ATTENTION:Many local and national electrical codes require that an
input disconnect be provided in the incoming power lines. Failure to
observe this precaution could result in severe bodily injury or loss of life.

Wire Input Power and Output Power
4-1
CHAPTER 4
Wire Input Power and Output Power
Observe the following guidelines when wiring AC power:
• The recommended temperature rating for power wire is 75°C or greater.
• The terminal blocks accept up to 4 mm2(12 AWG) wire.
• The recommended tightening torque is 1.35 newton-meters (12 in-lb).
Verify that the input power to the drive corresponds to the drive voltage and frequency
and that the input supply is of sufficient capacity to support the input current
requirements. Refer to Appendix A, Technical Specifications.
Size the AC line conductors for the drive rating and in accordance with all applicable
local and national codes.
Ensure that motor cables conform to the recommendations in Appendix D, Motor
Cable Recommendations.
Procedures for wiring input power to the drive and output power to the motor are
described in section 4.1.
!ATTENTION:This equipment is at line voltage when AC power is
connected.Disconnect andlockoutallungroundedconductorsoftheAC
power line before working on the unit. Failure to observe this precaution
could result in severe bodily injury or loss of life.
ATTENTION:The user is responsible for conforming with all local and
national codes applicable to the grounding of this equipment. Failure to
observe this precaution could result in severe bodily injury or loss of life.
ATTENTION:If the distribution system capacity exceeds the drive’s
maximum symmetrical fault short-circuit current of 100,000 amps,
additional impedance must be added to the AC line supplying the drive
to limit available current in the event of a fault. Failure to observe this
precaution could result in damage to, or destruction of, the equipment.

4-2
Installing and Operating the SP200 AC Drive
4.1 Wire AC Power to the Drive and Motor
Use the following procedure to wire power to the drive and motor.
Step 1. Remove the finger guards by inserting a screwdriver in the slot at the front of
each guard and pushing gently.
Step 2. For 115 VAC input power only, remove the protective label from the 115
VAC terminal.
Step 3. Connect the incoming AC line to the appropriate input power terminals as
shown in figure 4.1.
Step 4. Connect a ground wire to the drive’s input grounding screw (labeled PE ).
This grounding conductor must run unbroken from the drive to earth ground.
Step 5. Connect the output power terminals from the drive to the motor as shown in
figure 4.2.
Step 6. Replace the finger guards by locating the tabs in the slots adjacent to the
power terminal block and pressing each guard into place.
Figure 4.2 – Three-Phase AC Output Power Connections
Figure 4.1 – AC Input Power Connections
115 VAC 1-Phase Input 230 VAC 1-Phase Input
115 VAC
Neutral
230 VAC
230/460 VAC 3-Phase Input
S/L2
R/L1 T/L3
Earth
Gnd.
Single-Phase 3-Phase
Gnd.
Earth Gnd. Earth
Neutral
230/460 VAC 3-Phase Output
U/T1 V/T2 W/T3
Motor Gnd. and
Cable Shield

Wire the Control Signal Terminal Block
5-1
CHAPTER 5
Wire the Control Signal Terminal Block
The following sections describe how to wire the control signal terminal block. (Refer to
figure 1.1 for the location of the terminal block).
R HIHU WR ILJXUH  0RGHO $ 6LQJOH &KDQQHO $QDORJ  0RGHO % 3UHVHW 6SHHG RU
 0RGHO & 'XDO &KDQQHO $QDORJ EHIRUH \RX EHJLQ ZLULQJ 7KHVH ILJXUHV VKRZ
W\SLFDO ZLULQJ FRQQHFWLRQV
Note the following when wiring the terminal block:
• The terminal block is isolated from the input power.
• Control wires should be routed separately from the power wires.
• The terminal block accepts 1.5 mm2(16 AWG) through 0.14 mm2(26 AWG) wire.
• The maximum control wire length is 30 meters (100 ft
).
The SP200 drive’s digital control inputs can be activiated by either its own +10 VDC
supply or an external supply rated between 10 and 24 VDC. Figures 5.2, 5.3, and 5.4
show connections using the drive’s +10 V supply. If you are using an external supply,
connect each digital input as shown in the external supply method shown in figure 5.1.
!ATTENTION:If 2-wire control is selected, the drive will immediately run
when powered up in the presence of a forward or reverse run command.
Failure to observe this precaution could result in severe bodily injury or
loss of life.
Figure 5.1 – Supply Methods for Digital (Switch) Input Connections
Internal Supply Method External Supply Method
+10 VDC Digital (Switch)
Inputs
Shield/Common
(Terminal 1)
Digital (Switch)
Inputs
10 to 24 VDC
+
_

5-2
Installing and Operating the SP200 AC Drive
Figure 5.2 – Model A Control Signal Terminal Block Wiring
Figure 5.3 – Model B Control Signal Terminal Block Wiring
Figure 5.4 – Model C Control Signal Terminal Block Wiring
+10 V
Stop/Reset
Start
Reverse
3-Wire Start
NO Relay Contact
NC Relay Contact
0 to 10 V
Configurable Input
Shield/Common
Relay Common
Common
4 to 20 mA
Reverse Run
Forward Run
Function Loss/Reset
+10 V
Connect to external
device such as PLC
input or pilot light
and power.
2-Wire Start
<2
jumper is required between terminals
2 and 3.
<2 A normally-closed (N.C.) interlock or
<1 <1
<1 Refer to parameter P-10 for 2-wire vs.
3-wire start selection.
and power.
input or pilot light
device such as PLC
Connect to external
Shield/Common
Configurable Input
0 to 10 V
4 to 20 mA
Common
NC Relay Contact
Relay Common
NO Relay Contact
Analog
Input
Configurable
Ouput (Fault)
Analog
Input
Ouput (Fault)
Configurable
Preset 1
Preset 2
Configurable Input (Preset 3)
Common
<2
Configurable
Output (Fault) NO Relay Contact
NC Relay Contact
Relay Common
jumper is required between terminals
2 and 3.
<2 A normally-closed (N.C.) interlock or
<1 Refer to parameter P-10 for 2-wire vs.
3-wire start selection.
NC Relay Contact
Relay Common
NO Relay Contact
2-Wire Start 3-Wire Start
Shield/Common
+10 V
Function Loss/Reset
Forward Run
Reverse Run
Shield/Common
Stop/Reset
+10 V
Start
Reverse
<1 <1
Preset 1
Preset 2
Configurable Input (Preset 3)
Common
Configurable
Output (Fault)
0 to 10 V
4 to 20 mA
Common
0 to 10 V
4 to 20 mA
Common
<2
Configurable
Output (Fault)
Analog
Channel 1
Input
+10 V
Stop/Reset
Start
3-Wire Start
NO Relay Contact
Shield/Common
Relay Common
Forward Run
Config Input (Function Loss/Reset)
+10 V
2-Wire Start
jumper is required between terminals
2 and 3 when parameter P-11 is set to 0.
<2 A normally-closed (N.C.) interlock or
<1 Refer to parameter P-10 for 2-wire vs.
3-wire start selection.
Shield/Common
<1 <1
Analog
Input
Channel 2
Channel 1 4 to 20 mA
4 to 20 mA
0 to 10 V
Input
Analog
Channel 2
Input
Common
Common
0 to 10 V
Analog
Relay Common
NO Relay Contact
Configurable
Output (Fault)

Wire the Control Signal Terminal Block
5-3
5.1 Install an Emergency Stop
Depending upon the requirements of the application, the SP200 AC drive can be set
up to provide either a coast-to-rest or a ramp-to-rest operational stop. In addition to
the operational stop, the user must provide a hardwired emergency stop external to
the unit. The emergency stop circuit must contain only hardwired electromechanical
components. Operation of the emergency stop must not depend on electronic logic
(hardware or software) or on the communication of commands over an electronic
network or link.
!ATTENTION:The user must provide an external, hardwired emergency
stop circuit outside of the SP200 drive circuitry. This circuit must disable
the system in case of improper operation. Uncontrolled machine
operation may result if this procedure is not followed. Failure to observe
this precaution could result in severe bodily injury or loss of life.

Using the Local Keypad
6-1
CHAPTER 6
Using the Local Keypad
The optional keypad can be used to change parameter values, display operating
conditions, and command drive operation. Figure 6.1 shows the SP200 drive keypad
and identifies the keypad keys.
Figure 6.1 – Keypad Functions
1 In display mode, the UP ARROW key increments the local
speed reference.
In program mode, this key increments the parameter number
or parameter value.
2 The PROGRAM key toggles between display and program
modes. The PROGRAM LED (5) turns on when the drive is in
program mode.
3 In display mode, the ENTER key scrolls through the display
parameters.
In program mode, this key toggles between the parameter
number and parameter value.
4 The RUN LED turns on when the drive is running in either the
forward or reverse direction. The RUN LED flashes while the
drive is changing direction.
5 The PROGRAM LED turns on when the drive is in program
mode.
6 In display mode, the DOWN ARROW key decrements the
local speed reference.
In program mode, this key decrements the parameter
number or parameter value.
7 The STOP key issues stop and fault reset commands to the
drive.
8 The START key issues start commands to the drive when
P-10 = 1.
9 The display shows either a parameter number or a parameter
value.
The parameter numbers are preceded by either a “P-” or a
“d-”.
4
2
37
56
8
9
1

6-2
Installing and Operating the SP200 AC Drive
The following sections describe the four-character display, the Run and Program
LEDs, and step-by-step operation of the keypad.
6.1 Display Description
The keypad has a four-character display which is used to show parameter numbers
and parameter values. The keypad monitors its connection to the drive and will display
if this connection fails due to electrical noise or a hardware failure.
If the drive faults, the full display will flash to indicate the presence of the fault, and the
fault code will be displayed. The , , and keys can still be pressed to change
parameter number and value, but the display will continue to flash until the fault
condition is reset. If the fault condition is reset without the operator changing the
parameter number or value, the display will return to the parameter value that was
selected prior to the occurrence of the fault.
6.2 Run and Program LED Descriptions
The keypad has two LEDs which indicate the drive status.
Table 6.1 – Run LED
Run Indicator Status Description
Off The drive is not running.
On The drive is running.
Flashing The drive is changing direction.
Table 6.2 – Program LED
Program Indicator Status Description
Off The drive is in monitor mode.
On The drive is in program mode.

Using the Local Keypad
6-3
6.3 Step-by-Step Keypad Operation
The following table provides detailed steps for keypad operation.
1. For the key to work, a connection must be present between terminals 2 and 3. In addition, parameter P-10 must be set to 1.
Table 6.3 – Keypad Operation
Desired Action User Steps
Start the unit1Press the green key to start the drive.
Stop the unit Press the red key to stop the drive.
Increment the local
speed reference While in display mode (PROG LED is off), press the key to increase speed.
Decrement the local
speed reference While in display mode (PROG LED is off), press
WKH NH\ WR GHFUHDVH VSHHG
View the value of the
present display
parameter
While in display mode (PROG LED is off), the value of the present display
parameter is normally displayed.
View the number of
the present display
parameter
While in display mode, press and release the key once. The present display
parameter number will be displayed for 2 seconds. The display will then return to
the present parameter value.
Increment the
display parameter
number
While in display mode, press the key until the desired parameter is displayed.
Following a 2 second delay, the parameter value will be displayed.
Increment the
program parameter
number
1. Press the PROG key to enter program mode.
2. Press the key until the desired number is displayed.
Decrement the
program parameter
number
1. Press the PROG key to enter program mode.
2. Press the
NH\ until the desired number is displayed.
Increment the current
program parameter
value
1. Press the PROG key to enter program mode.
2. Press the key while the desired program parameter number is displayed.
3. Press the key until the desired value is displayed.
Decrementthecurrent
program parameter
value
1. Press the PROG key to enter program mode.
2. Press the key while the desired program parameter number is displayed.
3. Press the key until the desired value is displayed.
Clear faults Press the red key.

Editing Drive Parameters
7-1
CHAPTER 7
Editing Drive Parameters
The SP200 drive has two types of parameters: program parameters (P-xx), which
configure the drive operation, and display parameters (d-xx), which display information
regarding the drive status. Sections 7.1 and 7.2 provide descriptions of all drive
parameters. The table below shows the parameter organization.
Important: The default value of most parameters is appropriate for most applications.
The following parameters may need to be adjusted for some applications.
Table 7.1 – Parameter Organization
Range Parameter Group Parameter Type
P-00 to P-05
P-10 to P-13
P-20 to P-29
P-30 to P-38
P-40 to P-48
P-50 to P-55
P-60 to P-64
Protection
Digital Input/Output
Speed Reference
Dynamic Control
Fixed Speeds
V/Hz Curve
Utility
Program Parameters
d-00 to d-09 Display Parameters Display Parameters
• P-00 Minimum Speed • P-30 Acceleration Time 1
• P-01 Maximum Speed • P-31 Deceleration Time 1
• P-02 Motor Overload Current • P-34 Stop Control
• P-03 Reverse Disable • P-40 Internal / Jog Frequency
• P-10 Start Control • P-50 Base Voltage
• P-20 Main Speed Reference • P-51 Base Frequency