BMW 84 64 0 025 810 User manual

R1
24
35
F 38 0175 B
Retrofit kit for Nokia hands-free facility
BMW 7 Series (E38) LHD
These installation instructions are only valid for cars up to a production date of 9/00.
Specialist and electrical knowledge required.
Installation time 1 hour, depending on the condition of the car and the equipment in it.
Retrofit / Installation kit No. 84 64 0 025 810
Parts and Accessories
Installation Instructions
Retrofit / Installation kit No.84 64 0 025 810, 84 64 0 026 614 Issue date: 07.2000
Installation instructions No. 01 29 0 025 833
84 64 0 026 614

Table of contents
Section Page
1. Important information for the installation of the Nokia hands-free facility ....................26
2. Preparations ................................................................................................................27
3. Parts overview..............................................................................................................28
4. Connection overview....................................................................................................30
5. Installation and wiring diagram (for cars with SA 640 telephone preparation only) ......32
6. Installation and wiring diagram (for cars without SA 640 telephone preparation only) ..33
7. To install the microphone ............................................................................................34
8. To install and connect the adapter wiring harness, aerial adapter cable and
telephone adapter cable in cars with SA 640 telephone preparation ..........................35
9. To install and connect the adapter wiring harness in cars without SA 640 telephone
preparation ..................................................................................................................38
10. To install the mobile phone holder with connection cable on the telephone console ..39
11. To install the telephone console with the fitted mobile phone with connection cable ..40
12. To connect and install the hands-free facility control module ......................................41
13. To prepare and install the right-hand footwell trim ......................................................43
14. Coding and concluding work ......................................................................................44
15. Circuit diagram for adapter wiring harness ..................................................................45
16. Circuit diagram for telephone adapter cable (cars with SA 640 telephone
preparation only) ..........................................................................................................47
Retrofit / Installation kit No.84 64 0 025 810, 84 64 0 026 614 Issue date: 07.2000
Installation instructions No. 01 29 0 025 833

1. Important information for the installation of the Nokia hands-free facility
Only for use within the BMW dealer organisation.
The Nokia hands-free facility may only be installed by a specialist workshop that has the
required special tools and manuals (servicing, repair, diagnostics, etc.).
Ensure that the cables/lines are not kinked or damaged as you install them in the car.
Additional cables/lines that you install must be secured with cable ties.
Item numbers refer only to the overview drawings and to the texts next to the
appropriate figure.
The hands-free facility is only functional when the ignition key is in position ”R” or beyond
on cars that have the SA 677 Professional (DSP) hi-fi system.
The adapter cable kit must also be ordered separately for cars with SA 640 telephone
preparation using the electronic parts catalogue (EPC).
Subject to technical modifications
Tools and equipment required
MoDIC III or DIS Step drills up to 20 mm in diameter
Set of Philips screwdrivers Set of twist drill bits
Set of straight slot screwdrivers Cable lamp
1/4 inch socket set Adhesive textile tape
Set of Allen keys Drill
Angle cutter Double-sided adhesive tape
GB/26
Retrofit / Installation kit No.84 64 0 025 810, 84 64 0 026 614 Issue date: 07.2000
Installation instructions No. 01 29 0 025 833

2. Preparations
TIS instruction No.
Conduct a short test (print out the error memory).
Disconnect the battery. 12 00 ...
Remove the front centre armrest. 51 16 200
Remove the trim on the selector lever. 51 16 210
Remove the centre console insert and trim. 51 16 200
Remove the right-hand footwell trim.
Remove the centre console trim at the front right. 51 16 200
Remove the microphone trim. 51 44 011
Retrofit / Installation kit No.84 64 0 025 810, 84 64 0 026 614 Issue date: 07.2000
Installation instructions No. 01 29 0 025 833 GB/27

1 2 3 4 5 6
7 8 9
1211 1310 14
15 18 19 201716
21 22 23 F 38 0176 B
3. Parts overview
GB/28
Retrofit / Installation kit No.84 64 0 025 810, 84 64 0 026 614 Issue date: 07.2000
Installation instructions No. 01 29 0 025 833

1. Mobile phone holder with connection cable
2. Hands-free facility control module
3. Mounting plate
4. Cover cap for mobile phone holder
5. Cover cap for hands-free facility control module
6. Pan head screw M4 x 15
7. Adapter wiring harness
8. Microphone
9. Aerial adapter cable*
10. Protective strip* (for cars with SA 640 telephone preparation only)
11. Telephone adapter cable* (for cars with SA 640 telephone preparation only)
12. 5 A fuse*
13. Black socket casing*
14. Protective strip (two)
15. Cable ties (ten)
16. Fillister head self-tapping screw 2.9 x 16 (four)
17. Dual lok securing strip, coarse (supplied in a length of 300 mm, must be cut into
two lengths of 100 mm)
18. Dual lok securing strip, fine (supplied in a length of 300 mm, must be cut into two
lengths of 100 mm)
19. Spacer (two)
20. Hexagonal screw with washer M5 x 30 (two)
21. Speed nut M5 (two)
22. Damping strip
23. Telephone console
The parts marked with an asterisk (*) are not supplied with the parts kit and must be ordered
separately using the electronic parts catalogue (EPC) to suit the equipment in the car.
GB/29
Retrofit / Installation kit No.84 64 0 025 810, 84 64 0 026 614 Issue date: 07.2000
Installation instructions No. 01 29 0 025 833
3. Parts overview

4. Connection overview
GB/30
Retrofit / Installation kit No.84 64 0 025 810, 84 64 0 026 614 Issue date: 07.2000
Installation instructions No. 01 29 0 025 833
Adapterkabelbaum
Black 18-pin plug casing
White 6-pin plug casing
2-pin pawl plug, 2.5 mm in
diameter
2-pin pawl plug 3.5 mm in
diameter
White 6-pin socket casing
A
A1
A2
A3
A4
A5
-
-
-
-
-
-
-
Cars with SA 640 telephone preparation
To black 18-pin socket casing X4545B on the telephone wiring
harness under the centre console insert with trim
or
Cars without SA 640 telephone preparation
To black 18-pin socket casing on the basic wiring harness under
the centre console insert with trim.
Cars with SA 640 telephone preparation
To black 6-pin socket casing X4546B on the telephone wiring
harness under the centre console insert with trim
or
Cars without SA 640 telephone preparation
Insulate and tie back.
To grey socket casing, Ø2.5 mm in diameter, on the hands-free
facility control module (2) behind the glove compartment.
To grey socket casing, Ø3.5 mm in diameter, on the hands-free
facility control module (2) behind the glove compartment.
To white 6-pin plug casing on the hands-free facility control
module (2) behind the glove compartment.
Position Description Cable colour Connection location in the car
A1
A2
A
C2
C1
A3
A4
B1
D1
D2
B
D
C
B2
D3
A5
13
F 38 0177 B

Telephone adapter cable Dis only required for cars with SA 640 telephone preparation.
Mobile phone holder with
connection cable
Transparent 15-pin plug casing,
Western plug
Coaxial plug casing FME
C
C1
C2
-
black
black
-
To black 15-pin socket casing, Western plug, on the hands-free
facility control module (2) behind the glove compartment
To branch B2, coaxial socket casing FME on the aerial adapter
cable Bin the footwell on the passenger side or, on cars without
SA 640 telephone preparation, to the aerial cable in the footwell
on the passenger side
D
D1
D2
D3
13
Telephone adapter cable
Black 1-pin plug casing
1-pin socket contact
1-pin blade terminal contact
Black socket casing
-
red/black/yellow
red/black/yellow
red/yellow
-
-
To the black 1-pin socket casing (13) with connected 1-pin
socket contact PIN 2, red/black/yellow cable, on the white 3-pin
socket casing for the cigarette lighter plug connector X531 under
the centre console insert with trim
To the white 3-pin socket casing for the cigarette lighter plug
connector X531 under the centre console insert with trim in
PIN 2
To the black 18-pin socket casing X4545B on the telephone
wiring harness under the centre console insert with trim in
PIN 10
Connect to the released, disconnected 1-pin socket contact
PIN 2, red/black/yellow cable, on the white 3-pin socket casing
for the cigarette lighter plug connector X531 under the centre
console insert with trim
Telephone adapter cable Bis only required for cars with SA 640 telephone preparation.
Retrofit / Installation kit No.84 64 0 025 810, 84 64 0 026 614 Issue date: 07.2000
Installation instructions No. 01 29 0 025 833 GB/31
4. Connection overview
Aerial adapter cable
Coaxial socket casing mini
UHF
Coaxial socket casing FME
B
B1
B2
-
black
black
-
To coaxial plug casing mini UHF on the telephone wiring harness
under the centre console insert with trim
To branch C2, coaxial plug casing FME on the mobile phone
holder with connection cable Cin the footwell on the passenger
side

A5 A4
B2
B
A
A1
D3 B1
D2
D
A2
A3
C1
C2
C
D1
F 39 0178 B
5. Installation and wiring diagram
(for cars with SA 640 telephone preparation only)
Retrofit / Installation kit No.84 64 0 025 810, 84 64 0 026 614 Issue date: 07.2000
Installation instructions No. 01 29 0 025 833 GB/32
The adapter wiring harness A, the aerial adapter cable B, the mobile phone holder connection
cable Cand the telephone adapter cable Dare to be installed as shown in the figure and
secured with cable ties.
When installing the adapter wiring harness A and the aerial adapter cable B, start with
branches A1 and A2 or B1.
Branches A1 and A2 to the centre console on the right near the heating duct
Branches A3, A4 and A5 along the gearbox tunnel within the centre console to the
installation location of the hands-free facility control module behind the glove compartment
Branch B1 to the centre console on the right near the heating duct
Branch B2 to the footwell on the passenger side
Branch C1 to the installation location of the hands-free facility control module behind the
glove compartment
Branch C2 to the footwell on the passenger side
Branches D1 and D2 to the cigarette lighter plug connector X531 under the centre console
insert with trim
Branch D3 on the right near the heating duct
Tie back any excess lengths.

A5 A4
A
A1
A2
A3
C1
C2
C
F 39 0179 B
6. Installation and wiring diagram
(for cars without SA 640 telephone preparation only)
Retrofit / Installation kit No.84 64 0 025 810, 84 64 0 026 614 Issue date: 07.2000
Installation instructions No. 01 29 0 025 833 GB/33
The adapter wiring harness Aand the mobile phone holder connection cable Care to be
installed as shown in the figure and secured with cable ties.
When installing the adapter wiring harness A, start with branches A1 and A2.
Branches A1 and A2 to the centre console on the right near the heating duct
Branches A3, A4 and A5 along the gearbox tunnel within the centre console to the
installation location of the hands-free facility control module behind the glove compartment
Branch C1 to the installation location of the hands-free facility control module behind the
glove compartment
Branch C2 to the footwell on the passenger side
Tie back any excess lengths.

Retrofit / Installation kit No.84 64 0 025 810, 84 64 0 026 614 Issue date: 07.2000
Installation instructions No. 01 29 0 025 833
Cars without a sunroof only
Release the microphone trim (30) from the
hands-free facility frame (31) in the headlining
(32).
Pull the black 3-pin socket casing (33) out
through the opening (34) in the headlining (32)
connect it to the black 3-pin plug casing of the
microphone (8).
Clip the microphone (8) into the microphone trim
(30).
Refer to the direction of the arrows on the
microphone trim (30) and microphone (8) (the
arrows must point to the front of the car).
Then secure the microphone trim (30) in the
hands-free facility frame (31) in the headlining
(32).
7. To install the microphone
31
33
8
30
32
34
F 38 0180 B
GB/34
Cars with a sunroof only
Release front headlining trim (30) from the
headlining (31).
Pull the black 3-pin socket casing (32) out
through the opening (33) in the headlining (31)
connect it to the black 3-pin plug casing of the
microphone (8).
Clip the microphone (8) into the microphone trim
(34).
Refer to the direction of the arrows on the
microphone trim and microphone (8) (the arrows
must point to the front of the car).
Then secure the front headlining trim (30) in the
headlining (31).
33
31
30
832
34
F 38 0181 B

Retrofit / Installation kit No.84 64 0 025 810, 84 64 0 026 614 Issue date: 07.2000
Installation instructions No. 01 29 0 025 833
Release the 3-pin socket casing (30) on the
cigarette lighter plug connector X531.
Disconnect the existing socket contact (31) from
slot PIN 2, red/black/yellow cable on the white 3-
pin socket casing (30) on the cigarette lighter
plug connector X531.
Connect branch D2, 1-pin socket contact,
red/black/yellow cable on the telephone adapter
cable D, to the white 3-pin socket casing (30) on
the cigarette lighter plug connector X531 in the
released slot PIN 2.
Connect the black socket casing (13) to the
released disconnected socket contact (31) and
connect this assembly to branch D1, black 1-pin
plug casing, red/black/yellow cable on telephone
adapter cable D.
Then secure the white 3-pin socket casing (30)
again and insert the 5 A fuse (12) into the fuse
holder (32).
8. To install and connect the adapter cable in cars with SA 640 telephone
preparation
F 38 0182 B
D
X531 12
31
30
D1
13
D2
32
GB/35
Thread the black 18-pin socket casing X4545B,
black 6-pin socket casing X4546B and the
coaxial plug casing mini UHF (30) on the
telephone wiring harness (31) through the
opening (32) towards the front (on the right near
the heating duct (33).
33
F 38 0183 B
X4545B
X4546B
30
30
32
X4545B
X4546B
31

8. To install and connect the adapter cable in cars with SA 640 telephone preparation
Retrofit / Installation kit No.84 64 0 025 810, 84 64 0 026 614 Issue date: 07.2000
Installation instructions No. 01 29 0 025 833
Dismantle the black 18-pin socket casing
X4545B on the tied back telephone wiring
harness (30).
Connect branch D3, 1-pin blade terminal
contact, red/yellow cable on telephone adapter
cable D, to slot PIN 10 on the black 18-pin
socket casing X4545B.
If slot PIN 10 on the black 18-pin socket casing
X4545B is already occupied the existing blade
terminal contact (31) must be taken out of slot
PIN 10 on the black 18-pin socket casing
X4545B, the contact part cut off and the free
cable end insulated with a shrink hose (this is
no longer required).
Then assemble the black 18-pin socket casing
X4545B again.
F 38 0184 B
31
D3
D3
30
D
X4545B
GB/36
Press the centre console (30) outwards a little
from the inside and thread branches A1, black
18-pin plug casing, A2, white 6-pin plug casing
on adapter wiring harness Aand B1, coaxial
socket casing mini UHF on the aerial adapter
cable B, through it.
F 38 0206 B
30
A2
A1
AB
B1

8. To install and connect the adapter cable in cars with SA 640 telephone preparation
Connect branch A1, black 18-pin plug casing on
the adapter wiring harness Ato the black 18-pin
socket casing X4545B on the telephone wiring
harness (30).
Connect branch A2, white 6-pin plug casing on
the adapter wiring harness Ato the black 6-pin
socket casing X4546B on the telephone wiring
harness (30).
Screw branch B1, coaxial socket casing mini
UHF on the aerial adapter cable Bto the coaxial
plug casing mini UHF (31) on the telephone
wiring harness (30).
Then lay the adapter wiring harness Awith
branches A3, A4 and A5 along the gearbox
tunnel (32) within the centre console (33) to the
installation site for the hands-free facility control
module behind the glove compartment and lay
the aerial adapter cable Bwith branch B2 along
the gearbox tunnel (32) within the centre console
(33) to the right-hand footwell.
Affix the protective strip (14) to the cable so
that the plug connections (A1 + X4545B), (A2 +
X4546B) and (B1 + 31) are enclosed in it.
When refitting the centre console insert,
ensure that the plug connections and the cables
are not jammed or damaged.
The figure shows the luggage compartment
at the rear left.
Release the tied back telephone wiring harness
(30) and remove the protective strip.
Check whether the coaxial plug casing mini UHF
(31) and the coaxial socket casing mini UHF (32)
are screwed together.
If this is not the case make this connection.The
black 3-pin socket casing (33) on the tied back
telephone wiring harness (30) is only required if
you are fitting a cable compensator.
The black 26-pin socket casing X695B on the
tied back telephone wiring harness (30) is not
required.
Affix the protective strip (10) to the cable so
that it encloses the plug connections (31 + 32),
the black 26-pin socket casing (X695B) and the
black 3-pin socket casing (33).
Then tie back the telephone wiring harness (30)
again.
Retrofit / Installation kit No.84 64 0 025 810, 84 64 0 026 614 Issue date: 07.2000
Installation instructions No. 01 29 0 025 833
X4545B
X4546B
A2
30
A1
31
B1
B14
A3-A5
32
33
F 38 0185 B
30
32 31
33
X695B
10
F 38 0186 B
GB/37

Connect branch A1, black 18-pin plug casing on
the adapter wiring harness Ato the black 18-pin
socket casing (30) on the basic kit retrofit wiring
harness.
Branch A2, white 6-pin plug casing on the
adapter wiring harness Ais not required.
Affix the protective strip (14) to the cable so
that the plug connections (A1 + 30) and branch
A2 are enclosed in it.
Lay the adapter wiring harness Awith branches
A3, A4 and A5 along the gearbox tunnel (31)
inside the centre console (32) to the installation
site of the hands-free facility control module
behind the glove compartment and secure it with
cable ties.
9. To install and connect the adapter wiring harness in cars without SA 640
telephone preparation
X4545B
A2
30
32
31
A1
14
A3-A5
F 38 0187 B
Retrofit / Installation kit No.84 64 0 025 810, 84 64 0 026 614 Issue date: 07.2000
Installation instructions No. 01 29 0 025 833 GB/38

Mark the hole (30) through which to thread the
connection cable from the mobile phone holder
with dimension Aon the telephone console (23).
Dimension A= 70 mm
Predrill the hole with a Ø6 mm twist drill bit and
then enlarge it with a Ø20 mm step drill.
F 38 0188 B
30
A
23
Align the mounting plate (3) in the centre so that
the 20 mm hole (30) you have just drilled is half
covered.
Mark the four securing holes (31) and remove the
mounting plate (3) again.Then drill the marked
securing holes (31) in the telephone console with
a 2.4 mm twist drill bit.
F 38 0189 B
30
31
3
23
Retrofit / Installation kit No.84 64 0 025 810, 84 64 0 026 614 Issue date: 07.2000
Installation instructions No. 01 29 0 025 833
10. To install the mobile phone holder with connection cable on the telephone
console
GB/39
Push branch C1, transparent 15-pin plug casing,
Western plug, and branch C2, coaxial plug
casing FME, on the mobile phone holder C
through the hole (30) in the telephone console
(23).
Secure the mounting plate (3) on the telephone
console (23) using the four fillister head self-
tapping screws 2.9 x 16 (16) and secure the
module phone holder with connection cable (1)
to the mounting plate (3) using the pan head
screw M4 x 15 (6).
Then secure the cover cap for the mobile phone
holder (4) on the mobile phone holder with
connection cable (1).
F 38 0190 B
3
6
CC1
C2
4
30
1
16
23
Align the connection cable on the mobile phone
holder C, as shown in the figure, and secure it to
the telephone console (23) using textile adhesive
tape (30).
F 38 0191 B
CC
30
23

Retrofit / Installation kit No.84 64 0 025 810, 84 64 0 026 614 Issue date: 07.2000
Installation instructions No. 01 29 0 025 833
Install the telephone console as described in the
installation instructions entitled ”BMW telephone
console 7 Series E38”, order No. 01 29 9 789
676.
Install the telephone console as described in
the installation instructions entitled ”BMW
telephone console 7 Series E38”,orderNo.0129
9 789 676.
Lay branch C1, transparent 15-pin plug casing
on the connection cable C, behind the glove
compartment to the installation location of the
hands-free facility control module.
Screw branch C2, coaxial plug casing FME on
the connection cable Cto branch B2, coaxial
socket casing FME on the aerial adapter cable B
or, on cars without SA640 telephone preparation,
to the coaxial socket casing FME (30) on the
basic kit retrofit wiring harness.
Affix the rattling guard (14) on the cable so
that it encloses the screw connection C2 + B2 or
C2 + 30.
11. To install the telephone console with the fitted mobile phone with connection
cable
F 38 0192 B
A
C2
C1
A3
A4A5
B2/30
C
14
B
23
GB/40

Retrofit / Installation kit No.84 64 0 025 810, 84 64 0 026 614 Issue date: 07.2000
Installation instructions No. 01 29 0 025 833
Clean (degrease) the hands-free facility
control module (2) before affixing the Dual
securing strips.
Cut the 300 mm length of fine Dual securing
strip (18) into two lengths of 100 mm (the rest is
not required).
Affix the two cut lengths of fine Dual securing
strip (18) (100 mm) on to the hands-free facility
control module (2) as shown in the figure.
12. To connect and install the hands-free facility control module
18
2
F 38 0193 B
18
17
2
F 38 0194 B
Cut the 300 mm length of coarse Dual securing
strip (17) into two lengths of 100 mm (the rest is
not required).
Press the two cut lengths of coarse Dual
securing strip (17) on to the two lengths of fine
Dual securing strip (18) affixed to the hands-free
facility control module (2).
GB/41
Connect branch C1, transparent 15-pin plug
casing, Western plug, on the mobile phone
holder with connection cable to the grey 15-pin
socket casing (30) on the hands-free facility
control module (2).
Connect branch A3, 2-pin pawl plug with a
diameter of 2.5 mm on the adapter wiring
harness A, to the grey socket casing with a
diameter of 2.5 mm (31) on the hands-free facility
control module (2).
Connect branch A4, 2-pin pawl plug with a
diameter of Ø3.5 mm on the adapter wiring
harness A, to the grey socket casing with a
diameter of Ø3.5 mm (32) on the hands-free
facility control module (2).
Connect branch A5, white 6-pin socket casing
on the adapter wiring harness A, to the white
6-pin plug socket casing (33) on the hands-free
facility control module (2).
Then press the cover cap for the hands-free
facility control module (5) on to the hands-free
facility control module (2) and remove the
backing foil (34) from the coarse Dual securing
strip (17) on the hands-free facility control
module (2).
F 38 0195 B
CA
34
2
A3
17
5
A5
31
32
30
33
2
C1
A4

Retrofit / Installation kit No.84 64 0 025 810, 84 64 0 026 614 Issue date: 07.2000
Installation instructions No. 01 29 0 025 833
12. To connect and install the hands-free facility control module
GB/42
F 38 0196 B
30
AC
2
15
F 38 0197 B
A
C31
30
Push the connection cable Cand the adapter
wiring harness Abehind the centre console (30)
and install the front right centre console trim
(31).
Before affixing the hands-free facility control
module (2) on to the relay holder (30), clean
(degrease) the relay holder (30).
Affix the connected hands-free facility control
module (2) on the relay holder (30) in the
direction indicated by the arrow, in the centre
(right at the front), as shown in the figure.
Lay the connection cable Cand the adapter
wiring harness Aand secure them with cable
ties (15).

Retrofit / Installation kit No.84 64 0 025 810, 84 64 0 026 614 Issue date: 07.2000
Installation instructions No. 01 29 0 025 833
13. To prepare and install the right-hand footwell trim
GB/43
F 38 0200 B
30
19
Affix the spacer sleeves (19) to the right-hand
footwell trim (30) using double-sided adhesive
tape.
Place a speed nut M5 (21) on the relay holder on
the left in the direction indicated by the arrow.
Place another speed nut M5 (21) on the air duct
(31) on the control module box on the right in the
direction indicated by the arrow.
F 38 0201 B
30
21 31
Secure the right-hand footwell trim (30) with the
two hexagonal screws and washers M5 x 30 (20)
through the affixed spacer sleeves to the
inserted speed nuts.The two plastic expanding
rivets with which the right-hand footwell trim (30)
was originally secured are no longer required.
Then clip the right-hand footwell trim (30) to the
heating duct (31) and secure it with the self-
tapping screw (32).
F 38 0202 B
30
3132
20
F 38 0203 B
32
30
30
31 22
If the right-hand footwell trim (30) is fitted with a
footwell light (31) or the preparation (32) for
installing a footwell light, the damping strip (22)
must be affixed over this as shown in the figure.