Siemens SICHARGE D 8EM5907-0AA000-1AA7.05 User manual

SICHARGE D
SICHARGE D
Operating Instructions
11/2022
8EM5907
-0AA00-1AA7.05
Introduction
1
Safety instructions
2
Description
3
Transport and storage
4
Installation and mounting
5
Commissioning
6
Operation
7
Behavior in the event of
errors and error messages
8
Maintenance and service
9
Decommissioning and
disassembly
10
Disposal
11
Technical specifications
12
Declaration of Conformity
13
List of abbreviations and
explanation of terms
A
Checklist for
commissioning
B
Other applicable
documents
C

Siemens AG
Smart Infrastructure
Schuhstr.
60
91052 Erlangen
GERMANY
8EM5907-0AA00-1AA7.05
Ⓟ
02/2023 Subject to change
Copyright © Siemens AG 2020 - 2022.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

SICHARGE D
Operating Instructions, 11/2022, 8EM5907-0AA00-1AA7.05 3
Table of contents
1 Introduction ........................................................................................................................................... 6
1.1 About the operating instructions.......................................................................................... 6
1.2 Basic information................................................................................................................. 7
1.3 Open-source software.......................................................................................................... 8
2 Safety instructions................................................................................................................................. 9
2.1 General ............................................................................................................................... 9
2.1.1 Intended use, modifications to the device ............................................................................ 9
2.1.2 Qualified personnel ........................................................................................................... 10
2.1.3 Protection against unauthorized opening ........................................................................... 11
2.2 Hazards during transport, mounting, operation and maintenance....................................... 11
2.2.1 Personal protective equipment (PPE) .................................................................................. 11
2.2.2 Fall arrester ....................................................................................................................... 12
2.2.3 Danger to life when standing under raised loads ................................................................ 12
2.2.4 Danger to life due to improper transport ............................................................................ 12
2.2.5 Falling parts....................................................................................................................... 12
2.2.6 Work areas......................................................................................................................... 12
2.2.7 Risk of crushing or cuts ...................................................................................................... 13
2.2.8 Risk of injury due to hot surfaces........................................................................................ 13
2.3 Hazards in the event of fire, explosions and emergencies ................................................... 14
2.4 Dangers due to electrical current........................................................................................ 15
2.4.1 Protection against ingress of liquid..................................................................................... 15
2.4.2 Damaged parts .................................................................................................................. 15
2.4.3 The five safety rules for electrical work............................................................................... 15
2.4.4 Electric shock due to lack of grounding .............................................................................. 16
2.4.5 Danger to life and damage to property due to loose power connections ............................. 17
2.4.6 Residual charge in capacitors ............................................................................................. 17
2.5 Dangers from electric fields................................................................................................ 18
2.5.1 Pacemakers/implants ......................................................................................................... 18
2.5.2 Electromagnetic fields........................................................................................................ 18
2.6 Safety sign......................................................................................................................... 19
2.7 Identification of the device................................................................................................. 20
2.8 Safety loop and emergency stop ........................................................................................ 22
2.9 Industrial Security .............................................................................................................. 24
3 Description........................................................................................................................................... 25
3.1 Product overview ............................................................................................................... 25
3.2 Configuration options ........................................................................................................ 27
3.3 Scope of supply ................................................................................................................. 28

Table of contents
SICHARGE D
4Operating Instructions, 11/2022, 8EM5907-0AA00-1AA7.05
3.4 Display elements and operator controls.............................................................................. 29
3.5 Charging ports................................................................................................................... 35
3.6 Design of the charging station ........................................................................................... 38
3.7 Dynamic power distribution ............................................................................................... 41
3.8 Electrical protection devices............................................................................................... 43
3.9 Self-checks & health monitoring......................................................................................... 44
3.10 External Emergency Stop ................................................................................................... 45
3.11 Connection to an external load management system ......................................................... 45
3.12 Climate and environmental concept................................................................................... 46
3.13 Routers.............................................................................................................................. 47
3.14 SICHARGE Configuration Backend ...................................................................................... 53
3.15 OCPP backend ................................................................................................................... 55
3.16 Dispenser .......................................................................................................................... 57
4 Transport and storage ......................................................................................................................... 58
4.1 General information .......................................................................................................... 58
4.2 Road transport................................................................................................................... 62
4.3 Air transport ...................................................................................................................... 63
4.4 Sea transport ..................................................................................................................... 65
4.5 Storage ............................................................................................................................. 67
5 Installation and mounting................................................................................................................... 68
5.1 Preparation........................................................................................................................ 68
5.2 Installation location ........................................................................................................... 69
5.3 Base area and foundation .................................................................................................. 73
5.4 Goods acceptance.............................................................................................................. 78
5.4.1 Checking the delivery for completeness and correctness .................................................... 78
5.4.2 Checking the transport packaging ...................................................................................... 78
5.4.3 Report missing delivery components or transport damage.................................................. 78
5.5 Setting up the charging station .......................................................................................... 79
5.5.1 Preparing cables ................................................................................................................ 79
5.5.2 Positioning the charging station......................................................................................... 80
5.5.3 Inserting the cables into the cabinet................................................................................... 82
5.5.4 Securing the charging station ............................................................................................ 82
5.5.5 Install the cable gland plate ............................................................................................... 83
5.5.6 Installing baseboards ......................................................................................................... 86
5.6 Connecting the charging station ........................................................................................ 87
5.6.1 Safety instructions ............................................................................................................. 87
5.6.2 Mains connection .............................................................................................................. 87
5.6.3 Dispenser .......................................................................................................................... 93
5.6.4 Mounting the roof and filter cover ..................................................................................... 96

Table of contents
SICHARGE D
Operating Instructions, 11/2022, 8EM5907-0AA00-1AA7.05 5
6 Commissioning .................................................................................................................................... 97
6.1 Safety precautions before initial commissioning ................................................................. 97
6.2 Switch on charging station................................................................................................. 97
6.3 Switching off the charging station...................................................................................... 99
6.4 Restarting the charging station .......................................................................................... 99
6.5 Service mode..................................................................................................................... 99
7 Operation........................................................................................................................................... 100
7.1 Safety instructions ........................................................................................................... 100
7.2 Starting the charging process........................................................................................... 101
7.3 Monitoring the charging process...................................................................................... 105
7.4 Stopping the charging process ......................................................................................... 106
7.5 Calling the help function.................................................................................................. 107
8 Behavior in the event of errors and error messages ......................................................................... 108
8.1 Error message "Emergency Stop was triggered" ................................................................ 109
8.2 Error message "Charging station out of service"................................................................ 110
8.3 Error message "Outlet out of service"................................................................................ 111
8.4 "Reinsertion of charging cable" error message .................................................................. 112
9 Maintenance and service................................................................................................................... 113
9.1 Safety instructions ........................................................................................................... 113
9.2 Maintenance plan............................................................................................................ 114
9.3 Servicing the charging station .......................................................................................... 115
9.3.1 Cleaning the touch screen................................................................................................ 115
9.3.2 Cleaning the cabinet ........................................................................................................ 116
9.3.3 Replacing an air filter ....................................................................................................... 117
9.3.4 Charging cable gland ....................................................................................................... 122
9.3.5 Checking the coolant ....................................................................................................... 122
9.3.6 Adding coolant ................................................................................................................ 123
9.4 Spare parts ...................................................................................................................... 123
10 Decommissioning and disassembly................................................................................................... 124
11 Disposal ............................................................................................................................................. 125
12 Technical specifications..................................................................................................................... 126
13 Declaration of Conformity ................................................................................................................. 128
A List of abbreviations and explanation of terms................................................................................. 129
B Checklist for commissioning.............................................................................................................. 130
C Other applicable documents ............................................................................................................. 133
C.1 List .................................................................................................................................. 133
Index .................................................................................................................................................. 134

SICHARGE D
6Operating Instructions, 11/2022, 8EM5907-0AA00-1AA7.05
Introduction
1
1.1 About the operating instructions
These operating instructions contain the information necessary for the safe operation and
intended use of the SICHARGE D charging station and are aimed predominantly at operators
of the charging station. Together with the documentation listed under Appendix (Page 133),
they form the basic documentation of the SICHARGE D.
Safekeeping the operating instructions
The operating instructions are an integral part of the product and an indispensable part of the
product safety concept. The following requirements therefore apply for safekeeping the
operating instructions:
•Keep the operating instructions for the entire service life of the charging station.
•Make the operating instructions easily accessible at all times for all persons involved.
•If you transfer the charging station to third parties, also pass along the operating
instructions.
Using the operating instructions
How to use the operating instructions correctly:
•Make the operating instructions available to all persons involved before and during work
on the charging station.
•Read the operating instructions carefully before starting work.
•Follow the safety instructions and handling instructions.
•Failure to comply with the information in these operating instructions can result in
personal injury, material damage, dangerous situations and loss of warranty.
Validity of the documentation
This document is valid as of software version V2.5.2 and hardware version V2.1.
This document does not apply to devices that comply with calibration regulations. Use
documents 8EM5907-0AA00-5AA3 and 8EM5907-0AA00-5AA4 for those devices.

Introduction
1.2 Basic information
SICHARGE D
Operating Instructions, 11/2022, 8EM5907-0AA00-1AA7.05 7
Changes compared to the previous version
Compared to the 01/2022 edition, this manual contains the following changes:
•Change to the article number
•Adaptation of the nameplate
•Note on use of the cable bridge for TN-C systems
•List of applicable documents
•List of technical specifications
•Additional maintenance instructions (section Maintaining the charging station (Page 115))
•General corrections
1.2 Basic information
The charging station complies with all prescribed technical safety standards and thereby
offers the greatest possible product safety. To ensure the safety of all persons, systems and
equipment at all times, adhere to the following basic safety instructions.
Guidelines and regulations
In order to ensure comprehensive safety, adhere to the following guidelines and regulations:
•Guidelines for occupational safety
•Regulations for prevention of accidents
•Trade regulations
•Technical connection conditions of the power supply unit
•Building regulations
•Generally accepted rules of technology
Target group
These operating instructions are intended for the following persons:
•Operators
•Qualified electricians
•Assemblers
•Planners
•Service personnel
•Carriers

Introduction
1.3 Open-source software
SICHARGE D
8Operating Instructions, 11/2022, 8EM5907-0AA00-1AA7.05
1.3 Open-source software
Open-source software is used in the firmware of the product described. Open Source
Software is provided free of charge. We are liable for the product described, including the
open-source software contained in it, pursuant to the conditions applicable to the product.
Siemens accepts no liability for the use of the open source software over and above the
intended program sequence, or for any faults caused by modifications to the software.
For legal reasons, we are obliged to publish the original text of the license conditions and
copyright notices. Please also read the information that is available for download on the
Siemens homepage (https://support.industry.siemens.com/cs/de/de/view/109796318/en).

SICHARGE D
Operating Instructions, 11/2022, 8EM5907-0AA00-1AA7.05 9
Safety instructions
2
The safety instructions section describes the intended use by the target groups and potential
dangers.
2.1 General
2.1.1 Intended use, modifications to the device
Intended use
The SICHARGE D charging station has up to three ports for charging the batteries of electric
vehicles. For this purpose, the vehicle requires an AC charging socket or a DC charging
socket.
DC charging sockets:
•CCS 2
•CHAdeMO
AC charging socket:
•Type 2
The usage of adapters between charging plug and vehicle, for example to extend the
charging cable or to charge vehicles in a way that deviates from the intended standards, is
not permitted.
The charging station can be used indoors and outdoors. For proper use, the permissible
ambient conditions at the location of use must be observed. The SICHARGE D charging
station may only be operated in a perfect technical condition.
Note
The EMC emission class A version of the charging station is not suitable for use in residential
environments and may not provide adequate protection of radio reception in such
environments. If the charging station is installed in residential environments,
the "EMC
emission class B" option must be selected.