Siemens SICHARGE D 8EM5907-0AA000-1AA7.05 User manual

SICHARGE D
SICHARGE D
Operating Instructions
11/2022
8EM5907
-0AA00-1AA7.05
Introduction
1
Safety instructions
2
Description
3
Transport and storage
4
Installation and mounting
5
Commissioning
6
Operation
7
Behavior in the event of
errors and error messages
8
Maintenance and service
9
Decommissioning and
disassembly
10
Disposal
11
Technical specifications
12
Declaration of Conformity
13
List of abbreviations and
explanation of terms
A
Checklist for
commissioning
B
Other applicable
documents
C

Siemens AG
Smart Infrastructure
Schuhstr.
60
91052 Erlangen
GERMANY
8EM5907-0AA00-1AA7.05
Ⓟ
02/2023 Subject to change
Copyright © Siemens AG 2020 - 2022.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

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Operating Instructions, 11/2022, 8EM5907-0AA00-1AA7.05 3
Table of contents
1 Introduction ........................................................................................................................................... 6
1.1 About the operating instructions.......................................................................................... 6
1.2 Basic information................................................................................................................. 7
1.3 Open-source software.......................................................................................................... 8
2 Safety instructions................................................................................................................................. 9
2.1 General ............................................................................................................................... 9
2.1.1 Intended use, modifications to the device ............................................................................ 9
2.1.2 Qualified personnel ........................................................................................................... 10
2.1.3 Protection against unauthorized opening ........................................................................... 11
2.2 Hazards during transport, mounting, operation and maintenance....................................... 11
2.2.1 Personal protective equipment (PPE) .................................................................................. 11
2.2.2 Fall arrester ....................................................................................................................... 12
2.2.3 Danger to life when standing under raised loads ................................................................ 12
2.2.4 Danger to life due to improper transport ............................................................................ 12
2.2.5 Falling parts....................................................................................................................... 12
2.2.6 Work areas......................................................................................................................... 12
2.2.7 Risk of crushing or cuts ...................................................................................................... 13
2.2.8 Risk of injury due to hot surfaces........................................................................................ 13
2.3 Hazards in the event of fire, explosions and emergencies ................................................... 14
2.4 Dangers due to electrical current........................................................................................ 15
2.4.1 Protection against ingress of liquid..................................................................................... 15
2.4.2 Damaged parts .................................................................................................................. 15
2.4.3 The five safety rules for electrical work............................................................................... 15
2.4.4 Electric shock due to lack of grounding .............................................................................. 16
2.4.5 Danger to life and damage to property due to loose power connections ............................. 17
2.4.6 Residual charge in capacitors ............................................................................................. 17
2.5 Dangers from electric fields................................................................................................ 18
2.5.1 Pacemakers/implants ......................................................................................................... 18
2.5.2 Electromagnetic fields........................................................................................................ 18
2.6 Safety sign......................................................................................................................... 19
2.7 Identification of the device................................................................................................. 20
2.8 Safety loop and emergency stop ........................................................................................ 22
2.9 Industrial Security .............................................................................................................. 24
3 Description........................................................................................................................................... 25
3.1 Product overview ............................................................................................................... 25
3.2 Configuration options ........................................................................................................ 27
3.3 Scope of supply ................................................................................................................. 28

Table of contents
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3.4 Display elements and operator controls.............................................................................. 29
3.5 Charging ports................................................................................................................... 35
3.6 Design of the charging station ........................................................................................... 38
3.7 Dynamic power distribution ............................................................................................... 41
3.8 Electrical protection devices............................................................................................... 43
3.9 Self-checks & health monitoring......................................................................................... 44
3.10 External Emergency Stop ................................................................................................... 45
3.11 Connection to an external load management system ......................................................... 45
3.12 Climate and environmental concept................................................................................... 46
3.13 Routers.............................................................................................................................. 47
3.14 SICHARGE Configuration Backend ...................................................................................... 53
3.15 OCPP backend ................................................................................................................... 55
3.16 Dispenser .......................................................................................................................... 57
4 Transport and storage ......................................................................................................................... 58
4.1 General information .......................................................................................................... 58
4.2 Road transport................................................................................................................... 62
4.3 Air transport ...................................................................................................................... 63
4.4 Sea transport ..................................................................................................................... 65
4.5 Storage ............................................................................................................................. 67
5 Installation and mounting................................................................................................................... 68
5.1 Preparation........................................................................................................................ 68
5.2 Installation location ........................................................................................................... 69
5.3 Base area and foundation .................................................................................................. 73
5.4 Goods acceptance.............................................................................................................. 78
5.4.1 Checking the delivery for completeness and correctness .................................................... 78
5.4.2 Checking the transport packaging ...................................................................................... 78
5.4.3 Report missing delivery components or transport damage.................................................. 78
5.5 Setting up the charging station .......................................................................................... 79
5.5.1 Preparing cables ................................................................................................................ 79
5.5.2 Positioning the charging station......................................................................................... 80
5.5.3 Inserting the cables into the cabinet................................................................................... 82
5.5.4 Securing the charging station ............................................................................................ 82
5.5.5 Install the cable gland plate ............................................................................................... 83
5.5.6 Installing baseboards ......................................................................................................... 86
5.6 Connecting the charging station ........................................................................................ 87
5.6.1 Safety instructions ............................................................................................................. 87
5.6.2 Mains connection .............................................................................................................. 87
5.6.3 Dispenser .......................................................................................................................... 93
5.6.4 Mounting the roof and filter cover ..................................................................................... 96

Table of contents
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6 Commissioning .................................................................................................................................... 97
6.1 Safety precautions before initial commissioning ................................................................. 97
6.2 Switch on charging station................................................................................................. 97
6.3 Switching off the charging station...................................................................................... 99
6.4 Restarting the charging station .......................................................................................... 99
6.5 Service mode..................................................................................................................... 99
7 Operation........................................................................................................................................... 100
7.1 Safety instructions ........................................................................................................... 100
7.2 Starting the charging process........................................................................................... 101
7.3 Monitoring the charging process...................................................................................... 105
7.4 Stopping the charging process ......................................................................................... 106
7.5 Calling the help function.................................................................................................. 107
8 Behavior in the event of errors and error messages ......................................................................... 108
8.1 Error message "Emergency Stop was triggered" ................................................................ 109
8.2 Error message "Charging station out of service"................................................................ 110
8.3 Error message "Outlet out of service"................................................................................ 111
8.4 "Reinsertion of charging cable" error message .................................................................. 112
9 Maintenance and service................................................................................................................... 113
9.1 Safety instructions ........................................................................................................... 113
9.2 Maintenance plan............................................................................................................ 114
9.3 Servicing the charging station .......................................................................................... 115
9.3.1 Cleaning the touch screen................................................................................................ 115
9.3.2 Cleaning the cabinet ........................................................................................................ 116
9.3.3 Replacing an air filter ....................................................................................................... 117
9.3.4 Charging cable gland ....................................................................................................... 122
9.3.5 Checking the coolant ....................................................................................................... 122
9.3.6 Adding coolant ................................................................................................................ 123
9.4 Spare parts ...................................................................................................................... 123
10 Decommissioning and disassembly................................................................................................... 124
11 Disposal ............................................................................................................................................. 125
12 Technical specifications..................................................................................................................... 126
13 Declaration of Conformity ................................................................................................................. 128
A List of abbreviations and explanation of terms................................................................................. 129
B Checklist for commissioning.............................................................................................................. 130
C Other applicable documents ............................................................................................................. 133
C.1 List .................................................................................................................................. 133
Index .................................................................................................................................................. 134

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Introduction
1
1.1 About the operating instructions
These operating instructions contain the information necessary for the safe operation and
intended use of the SICHARGE D charging station and are aimed predominantly at operators
of the charging station. Together with the documentation listed under Appendix (Page 133),
they form the basic documentation of the SICHARGE D.
Safekeeping the operating instructions
The operating instructions are an integral part of the product and an indispensable part of the
product safety concept. The following requirements therefore apply for safekeeping the
operating instructions:
•Keep the operating instructions for the entire service life of the charging station.
•Make the operating instructions easily accessible at all times for all persons involved.
•If you transfer the charging station to third parties, also pass along the operating
instructions.
Using the operating instructions
How to use the operating instructions correctly:
•Make the operating instructions available to all persons involved before and during work
on the charging station.
•Read the operating instructions carefully before starting work.
•Follow the safety instructions and handling instructions.
•Failure to comply with the information in these operating instructions can result in
personal injury, material damage, dangerous situations and loss of warranty.
Validity of the documentation
This document is valid as of software version V2.5.2 and hardware version V2.1.
This document does not apply to devices that comply with calibration regulations. Use
documents 8EM5907-0AA00-5AA3 and 8EM5907-0AA00-5AA4 for those devices.

Introduction
1.2 Basic information
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Changes compared to the previous version
Compared to the 01/2022 edition, this manual contains the following changes:
•Change to the article number
•Adaptation of the nameplate
•Note on use of the cable bridge for TN-C systems
•List of applicable documents
•List of technical specifications
•Additional maintenance instructions (section Maintaining the charging station (Page 115))
•General corrections
1.2 Basic information
The charging station complies with all prescribed technical safety standards and thereby
offers the greatest possible product safety. To ensure the safety of all persons, systems and
equipment at all times, adhere to the following basic safety instructions.
Guidelines and regulations
In order to ensure comprehensive safety, adhere to the following guidelines and regulations:
•Guidelines for occupational safety
•Regulations for prevention of accidents
•Trade regulations
•Technical connection conditions of the power supply unit
•Building regulations
•Generally accepted rules of technology
Target group
These operating instructions are intended for the following persons:
•Operators
•Qualified electricians
•Assemblers
•Planners
•Service personnel
•Carriers

Introduction
1.3 Open-source software
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8Operating Instructions, 11/2022, 8EM5907-0AA00-1AA7.05
1.3 Open-source software
Open-source software is used in the firmware of the product described. Open Source
Software is provided free of charge. We are liable for the product described, including the
open-source software contained in it, pursuant to the conditions applicable to the product.
Siemens accepts no liability for the use of the open source software over and above the
intended program sequence, or for any faults caused by modifications to the software.
For legal reasons, we are obliged to publish the original text of the license conditions and
copyright notices. Please also read the information that is available for download on the
Siemens homepage (https://support.industry.siemens.com/cs/de/de/view/109796318/en).

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Safety instructions
2
The safety instructions section describes the intended use by the target groups and potential
dangers.
2.1 General
2.1.1 Intended use, modifications to the device
Intended use
The SICHARGE D charging station has up to three ports for charging the batteries of electric
vehicles. For this purpose, the vehicle requires an AC charging socket or a DC charging
socket.
DC charging sockets:
•CCS 2
•CHAdeMO
AC charging socket:
•Type 2
The usage of adapters between charging plug and vehicle, for example to extend the
charging cable or to charge vehicles in a way that deviates from the intended standards, is
not permitted.
The charging station can be used indoors and outdoors. For proper use, the permissible
ambient conditions at the location of use must be observed. The SICHARGE D charging
station may only be operated in a perfect technical condition.
Note
The EMC emission class A version of the charging station is not suitable for use in residential
environments and may not provide adequate protection of radio reception in such
environments. If the charging station is installed in residential environments,
the "EMC
emission class B" option must be selected.

Safety instructions
2.1 General
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Alterations to the device
The operating instructions describe all permissible alterations to the charging station. Any
other or additional alteration that is not included in this or another official Siemens document
is not permitted. This applies to both electrical modifications (connecting, disconnecting or
swapping connections of electrical devices, etc.) and mechanical modifications (e.g. drill
holes). Unauthorized modifications void the manufacturer's warranty and the approvals of
the device become invalid.
In general, any person may use the SICHARGE D charging station to charge electric vehicles in
accordance with the operating requirements. Only trained and authorized personnel is
allowed to perform maintenance. The SICHARGE D charging station may only be opened by
authorized persons (electricians).
The SICHARGE D charging station is intended for charging electric vehicles according to
EN 61851-1/-23 and must not be used for other vehicles or purposes. Any other use or use
that goes beyond the use described here is not intended and represents a misuse of the
device.
The charging station must be set up in accordance with the statements in these operating
instructions. Transport, installation, maintenance, cleaning, and normal operation must
follow the instructions or procedures specified in these operating instructions.
WARNING
Danger due to missing or unrecognizable safety signs and warnings
Missing or unrecognizable safety signs or warnings do not indicate that danger is not no
longer present. Undetected dangers can result in accidents with serious physical injury or
death.
•Check the presence of all safety signs and warnings using the operating instructions
•Replace missing safety signs and warnings
•Do not remove safety signs and warnings
•Replace unrecognizable safety signs and warnings
2.1.2 Qualified personnel
Qualified personnel
All work on the charging station may only be performed after having received the proper
instructions. Non-electrical work, e.g. transport and assembly, may only be performed by
qualified personnel. Qualified personnel are qualified by training and experience to recognize
risks arising during the respective work and to avoid possible hazards.
Electrical engineering work may only be performed by qualified electricians themselves or
under their direction and supervision. A qualified electrician is someone who is able to assess
the work assigned to them and recognize potential dangers due to their professional training,
knowledge and experience as well as knowledge of the relevant standards.

Safety instructions
2.2 Hazards during transport, mounting, operation and maintenance
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2.1.3 Protection against unauthorized opening
A lock system protects the charging station from unauthorized opening of the device doors at
the front and back.
•Keep the key for the door locks safe against access by unauthorized persons.
•Only make the key available to authorized personnel for work performed inside the
charging station.
•Do not leave the charging station unattended when the device door is open.
Note
The charging station is supplied with replaceable locking cylinders and matching keys. These
standard keys are located on the inside of the front door.
The operator must replace the locking cylinder as protection against unauthorized opening.
The operator
must also keep the associated keys safely. The operator must provide service
personnel with access to the charging station for maintenance work.
Use different locking cylinders for each individual charging station. This ensures that each
charging station can only be opened by the matching key.
Replacing the locking cylinders
The charging station is supplied with replaceable locking cylinders (standard half
cylinders (10/30) according to DIN 18252) and matching keys. Detailed instructions on
replacing the cylinders can be found in section 3.3 "Display elements and operator controls"
(Page 29).
2.2 Hazards during transport, mounting, operation and maintenance
2.2.1 Personal protective equipment (PPE)
Personal protective equipment protects you against hazards to your health and safety. Use
your personal protective equipment in accordance with occupational safety guidelines and
accident prevention regulations.
When working use the required personal protective equipment, such as:
•Protective shoes
•Helmet
•Safety vest
•Gloves
•Protective goggles

Safety instructions
2.2 Hazards during transport, mounting, operation and maintenance
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2.2.2 Fall arrester
When working at heights above 1 m, use a fall arrester. Use work platforms or lifting
platforms to provide qualified personnel with a stable surface. Take the necessary precautions
to prevent tools and components from falling.
2.2.3 Danger to life when standing under raised loads
If hoisting gear or load handling equipment fails, a raised load can drop. If you are in the
hazardous area under or next to the raised load at this time, death, serious injury and
material damage may result.
•Always use hoisting gear and load handling equipment properly.
•Do not stay in the hazardous area under or next to raised loads.
2.2.4 Danger to life due to improper transport
If you transport the charging station improperly, the device may tip over. A tipping charging
station can cause death, serious injury and material damage. Observe the following points:
•Only qualified persons may transport the charging station.
•Only use approved means of transport and hoisting gear.
•Pay attention to the center of gravity of the charging station. The center of gravity is
marked on the device and on the packaging.
•Note the weight of the charging station.
•Only transport the charging station in a vertical position.
•The forks of the forklift must protrude at the rear of the transport pallet.
2.2.5 Falling parts
When working at an elevated height, watch out for falling parts, cables or plugs.
2.2.6 Work areas
Danger of tripping or slipping.
Keep work areas clean and tidy to prevent tripping and slipping.

Safety instructions
2.2 Hazards during transport, mounting, operation and maintenance
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Accident hazards
Avoid accidents and injuries to persons, as well as damage to vehicles and the SICHARGE D.
Accident hazards include:
•Inattention
•Danger of tripping or slipping.
•Vandalism
Provide additional protective measures, such as:
•Warning signs
•Safe location of SICHARGE D
•Barriers
•Training of drivers and operators
•Sufficient lighting
Safety area for mounting
Create a safety area around the installation area with warning signs and barriers.
2.2.7 Risk of crushing or cuts
When mounting, look out for moving parts and protruding cables and bolts.
2.2.8 Risk of injury due to hot surfaces
When opening the front door or back door, you can come into contact with hot surfaces. This
applies, for example, to the area of the converters or the copper bars. Before starting work,
wait at least 10 minutes after switching off the charging station until all hot surfaces have
cooled down.

Safety instructions
2.3 Hazards in the event of fire, explosions and emergencies
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2.3 Hazards in the event of fire, explosions and emergencies
Fire and explosion protection
Do not store or use flammable liquids that produce flammable vapors, such as gasoline or
ethanol, in the vicinity of the charging station. Electrostatic charges or heat generated during
charging can ignite explosive and flammable liquids.
Fire hazard
In the event of a fire, leave the danger zone. Do not use the charging station in the event of
fire.
Insufficient ventilation
Insufficient ventilation clearances result in components overheating and, in the worst case, in
the generation of smoke and fire. A fire can result in severe injuries.
Furthermore, the service life of installed components is reduced significantly by
overtemperatures.

Safety instructions
2.4 Dangers due to electrical current
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2.4 Dangers due to electrical current
2.4.1 Protection against ingress of liquid
The IP54 degree of protection of the cabinet protects the charging station from ingress of
water splashing against it from all directions. The protection standard prevents ingress of
precipitation and any liquid not under pressure that comes into contact with the enclosure
surface.
Also protect the charging station from liquids that exert pressure on the surface of the
cabinet:
•Never use a pressure washer or steam cleaner to clean the charging station.
•Set up the charging station at a flood-proof location.
WARNING
Electric shock due to ingress of liquid
Strong jets of water or flooding can cause liquid to enter the charging station. Moisture or
liquid inside the charging station can cause electric shock.
Observe the following points when there is a risk that liquid may have entered the charging
station:
•Take the charging station out of operation by switching it off at the electrical distributor.
•Qualified personnel must dry the charging station and check it for damage.
2.4.2 Damaged parts
Only use undamaged devices and parts.
Improper handing can result in damage to the equipment. Hazardous voltages may be
present on the cabinet or exposed components if devices are damaged. Dangerous voltages
can result in severe injuries or death. Observe the following points:
•Never exceed the limit values of the technical data during transport, storage and
operation.
•Check the charging cables and charging plugs for tempering, damage and foreign bodies
•Never use damaged devices.
2.4.3 The five safety rules for electrical work
The European standard EN 50110-1:2013 "Operation of electrical installations" prescribes
safety rules for electrical work on and in electrical installations. To ensure the safety of
persons and property in accordance with the standards, always comply with the following
safety rules.

Safety instructions
2.4 Dangers due to electrical current
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Securing an electrical system before starting work
Before starting work on and in electrical installations, apply the following five safety rules:
1. Disconnect at electric distributor
2. Secure against reconnection at electric distributor
3. Verify there is no voltage on the electrical distribution board and the workstation.
4. Ground and short-circuit at the electric distributor
5. Erect barriers around or cover adjacent live parts
Prepare to switch on again after work is finished
After finishing and checking the work, prepare the restart as follows:
•Inform persons no longer required that the work is completed and no further work is
permitted.
•Withdraw persons who are no longer required.
•Remove all tools, equipment and aids that have been used.
Switch on the electrical system again
After finishing the work, rescind the protective measures and switch the system on again:
1. Remove the short-circuit.
2. Remove the grounding.
3. Remove covers or barriers.
4. Remove the fuse to prevent the system from being switched on again.
5. Reconnect the system to the power supply.
2.4.4 Electric shock due to lack of grounding
If the protective conductor connection is missing or incorrectly connected, high voltages may
be present on exposed parts. Touching the parts can lead to severe injuries or death. To
ground the charging station, connect the protective conductor in conformance with
regulations.

Safety instructions
2.4 Dangers due to electrical current
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2.4.5 Danger to life and damage to property due to loose power connections
Insufficient tightening torques and vibrations result in loose power connections. Loose power
connections can result in high voltages on exposed parts. Touching the parts can lead to
severe injuries or death. Loose power connections can also cause fire damage, device defects
or malfunctions.
•Tighten all power connections to the prescribed tightening torque.
•Check all power connections regularly, in particular after transport.
•Mark drawn connections, for example, with a red paint-marker
2.4.6 Residual charge in capacitors
The discharging process of the capacitors starts after the power supply of the charging
station has been switched off. Live parts remain under dangerous electrical voltage for up to
10 minutes during discharging. Touching the live parts can lead to death or serious injury.
•Wait 10 minutes after switching off the power supply.
•Check that no voltages are present on the charging station.
•Only then should you start work on the charging station.

Safety instructions
2.5 Dangers from electric fields
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2.5 Dangers from electric fields
2.5.1 Pacemakers/implants
No dangerous radiation emanates from the charging station. Interference with pacemakers
and implants is excluded.
2.5.2 Electromagnetic fields
The charging station meets the requirements of IEC 61851-21-2:2018:
•Noise immunity: Class A (Industry)
•Emission (radiated): Class A (Industry), optional: Class B (Residential and Mixed Use)
•Emission (conducted, AC input): Class A (Industry), optional: Class B (Residential and
Mixed Use)
•Emission (conducted, AC port): Class A (Industry), optional: Class B (Residential and Mixed
Use)
•Emission (conducted, DC port): Limits according to Table 12 from IEC 61851-21-2:2018
(< 75 kVA)
Note
Operation of this device is intended for both public and industrial areas. Suitability is reduced
to industrial areas if the device is configured for Class A emission.
The charging station also complies with the following standards:
•EN 61000-6-2:2005 + AC:2005: Electromagnetic compatibility (EMC) - Part 6-2: Generic
standards – Immunity for industrial environments, 2005
•EN 61000-6-3:2007 + A1:2011 + AC:2012: Electromagnetic compatibility (EMC) - Part 6-3:
Generic standards – Emission standard for residential, commercial and light-industrial
environments, 2007
•EN 62311:2008: Evaluation of electrical and electronic equipment with respect to limiting
human exposure to electromagnetic fields (0 Hz to 300 GHz), 2008

Safety instructions
2.6 Safety sign
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2.6 Safety sign
Safety signs are attached to the charging station and on the packaging for safe handling of
the charging station.
Safety signs on the packaging
Safety sign
Meaning
Warning of general danger
Safety sign in the charging station
Safety sign
Meaning
Warning of dangerous voltage
Information signs on the nameplate
Safety sign
Meaning
Ensure that only skilled electricians are permitted to install the device.
IEC 60417 No. 6182
Read the information contained in the product documentation. IEC 7010
M002