Autel MaxiCharger DC Compact User manual

Installation and Operation Manual
MaxiCharger DC Compact (EU)

i
Trademarks
Autel
®
and MaxiCharger
®
are trademarks of Autel Intelligent Technolog Corp., Ltd., registered in
China, the United States and other countries. All other marks are trademarks or registered
trademarks of their respective holders.
Copyright Information
No part of this manual ma be reproduced, stored in a retrieval s stem or transmitted, in an
form or b an means, electronic, mechanical, photocop ing, recording, or otherwise without
the prior written permission of Autel.
Disclaimer of Warranties and Limitation of Liabilities
All information, specifications and illustrations in this manual are based on the latest information
available at the time of printing.
Autel reserves the right to make changes at an time without notice. While information of this
manual has been carefull checked for accurac , no guarantee is given for the completeness and
correctness of the contents, including but not limited to the product specifications, functions,
and illustrations.
Autel will not be liable for an direct, special, incidental, indirect damages or an economic
consequential damages (including the loss of profits).
IMPORT NT
Before operating or maintaining this unit, please read this manual carefull , pa ing extra
attention to the safet warnings and precautions.
For Services and Support:
Web: www.autelenerg .com
Tel: [phone] (Europe)
Email: [e-mail]
For technical assistance in all other markets, please contact our local selling agent.

ii
CONTENTS
USING THIS M NU L ........................................................................................................... 1
CONVENTIONS ...................................................................................................................... 1
Bold Text .................................................................................................................. 1
Notes and Important Message ................................................................................... 1
Illustrations .............................................................................................................. 1
Revision History ........................................................................................................ 1
S FETY ................................................................................................................................ 3
SAFETY MESSAGES ................................................................................................................. 3
SAFETY INSTRUCTIONS ............................................................................................................. 3
DISPOSAL INSTRUCTIONS .......................................................................................................... 4
GENER L INTRODUCTION .................................................................................................... 5
PRODUCT OVERVIEW (OUTSIDE) ................................................................................................. 6
PRODUCT OVERVIEW (INSIDE) .................................................................................................... 7
PRODUCT DIMENSIONS ............................................................................................................ 8
TECHNICAL SPECIFICATIONS ..................................................................................................... 12
PREP R TION ................................................................................................................... 14
BEFORE YOU BEGIN .............................................................................................................. 14
INSTALLATION TOOLS ............................................................................................................. 15
INST LL TION ................................................................................................................... 16
UNPACKING ....................................................................................................................... 16
MOVING THE MAXICHARGER ................................................................................................... 17
INSTALLING THE PEDESTAL-MOUNTED MAXICHARGER ....................................................................... 19
Location Requirements ............................................................................................ 19
Checking the ackage ............................................................................................. 20
Getting Started ....................................................................................................... 22
Completing the Installation ...................................................................................... 30
INSTALLING THE TROLLEY-MOUNTED MAXICHARGER ........................................................................ 32

iii
Checking the ackage ............................................................................................. 32
Getting Started ....................................................................................................... 34
Completing the Installation ...................................................................................... 36
POWER SUPPLY WIRING ......................................................................................................... 38
AC Input Cable Information ...................................................................................... 38
Opening the Door ................................................................................................... 39
Connecting the AC Input Cable ................................................................................. 40
CONNECTING TO THE INTERNET ................................................................................................. 42
Via the Ethernet Cable ............................................................................................. 42
Via the Cellular Network .......................................................................................... 43
INSTALLING THE UPSTREAM PROTECTIVE DEVICE ............................................................................. 44
CONNECTING THE INDUSTRIAL PLUG TO THE SOCKET ......................................................................... 44
OPER TION ....................................................................................................................... 45
CHARGING PROCEDURE .......................................................................................................... 45
Standby Mode ........................................................................................................ 46
Authorization ......................................................................................................... 47
Start Charging ........................................................................................................ 48
Charging ................................................................................................................ 48
Stop Charging ......................................................................................................... 49
Finish Charging ....................................................................................................... 49
CHARGING ERRORS ............................................................................................................... 50
Connector Connection Error ..................................................................................... 50
Authorization Failure ............................................................................................... 50
Charging Start Failure ............................................................................................. 50
Charging Failure ..................................................................................................... 50
EMERGENCY STOP RESPONSE ................................................................................................... 50
POWERING DOWN THE MAXICHARGER ........................................................................................ 51
Measuring the AC Voltage ....................................................................................... 51

iv
Measuring the DC Voltage ....................................................................................... 52
LOCAL SERVICE PORTAL OPERATIONS .......................................................................................... 53
Setting the OC arameters ................................................................................... 53
Configuring the Cloud latform ................................................................................ 53
M INTEN NCE .................................................................................................................. 54
ROUTINE MAINTENANCE ........................................................................................................ 54
Residual Current Device Maintenance ....................................................................... 54
Cleaning the MaxiCharger ....................................................................................... 55
Cleaning and Replacing the Filter ............................................................................. 55
INSPECTION AND MAINTENANCE ............................................................................................... 57
REMOTE MAINTENANCE ......................................................................................................... 57
MAINTENANCE SCHEDULE ....................................................................................................... 58
TROUBLESHOOTING ND SERVICE ...................................................................................... 59
TROUBLESHOOTING .............................................................................................................. 59
SERVICE ............................................................................................................................ 61

1
Using This Manual
This manual provides the procedures for installing and operating of the MaxiCharger DC Compact.
Read through this manual and become familiarized with the instructions of the MaxiCharger
prior to installation to ensure successful use.
This document is intended for these groups:
Owner of the MaxiCharger
Installation Engineer
Conventions
Bold Text
Bold text is used to highlight selectable items such as buttons and menu options.
Notes and Important Message
Notes
A NOTE provides helpful information such as additional explanations, tips, and comments.
Important
IMPORT NT indicates a situation that, if not avoided, ma result in damage to the test
equipment or vehicle.
Illustrations
Illustrations used in this manual are onl examples; the actual product(s) or screens ma var .
Revision History
Version Date Descriptions
V1 2022.11.25 Initial version
V2 2023.02.20 Complete overhaul
V2.1 2023.05.05 Product name revision
Linguistic revision

2
2.1 Fire protection added
2.2 Disposal instructions added
3.4 Product dimensions added
5. Installation updated
6.3 Emergenc stop response added
6.5 Configuring the cloud platform added
V3 2023.07.04 Side cover of the charger updated
Most figures updated
Technical specifications updated
Packing List updated
Section 5.3/5.4/5.5 updated
Section 6.3 updated
V3.1 2023.10.13 Section 2.2 updated
Section 3.3 updated

3
Safety
For our own safet and the safet of others, and to prevent damage to the device and vehicles
upon which it is used, it is important that the safet instructions presented throughout this
manual be read and understood b all persons operating or coming into contact with the device.
Safety Messages
Safet messages are provided to help prevent personal injur and equipment damage. All safet
messages are introduced b a single word indicating the hazard level.
D NGER
Indicates an imminentl hazardous situation with a high risk level which, if the danger is not
avoided, will cause death or serious injur .
W RNING
Indicates a potentiall hazardous situation with moderate risk level which, if the warning is not
obe ed, can cause death or serious injur .
C UTION
Indicates a potentiall hazardous situation with a medium risk level which, if the caution is not
obe ed, ma cause minor or moderate injur or damage to the equipment.
Safety Instructions
The safet messages herein cover situations Autel is aware of. Autel cannot know, evaluate or
advise ou as to all of the possible hazards. You must be certain that an condition or service
procedure encountered does not jeopardize our personal safet .
S FETY W RNINGS
 Disconnect the power suppl to the MaxiCharger during the entire installation procedure.
 The load capacit of the grid must meet the requirements of the MaxiCharger.
 Connect the MaxiCharger to a grounded, metal, permanent wiring s stem. Otherwise, use
the equipment-grounding conductor with the circuit conductors and connect it to the
equipment grounding terminal or lead on the product.
 Unqualified personnel must keep a safe distance during the entire installation procedure.
 The connections to the MaxiCharger must compl with all applicable local rules.
 Onl use electrical wires of sufficient gauge and insulation to handle the rated current and
voltage demand.

4
 Protect the wiring inside the MaxiCharger from damage and do not obstruct the wiring
when ou perform maintenance on the cabinet.
 Protect the MaxiCharger with safet devices and measures as specified b local rules.
 Do not install or use this equipment near flammable, explosive, harsh, or combustible
materials, chemicals or vapors.
 If applicable, install a fire alarm s stem nearb this equipment to detect earl fires.
 Do not tilt over 10-degree while using the trolle models; otherwise, the charger's
touchscreen will appear a warning message.
 If any specifications or regulations mentioned in this manual contradict with your local
rules, refer to your local rules.
Disposal Instructions
Handling waste incorrectl can have a negative effect on the environment and human health
due to potential hazardous substances. Discard the charging station correctl can facilitate the
reuse and rec cling the materials and environmental protection.
 Obe the local rules when discarding parts, packaging materials or the charging station.
 Discard electrical and electronic equipment separatel in compliance with the WEEE-
2012/19/EU Directive on waste of electrical and electronic equipment.
 Do not mix or dispose the charging station with the household waste.

5
General Introduction
The MaxiCharger DC Compact is designed to charge an electric vehicle (hereinafter called EV).
Our chargers provide safe, reliable, fast, and smart charging solutions.
This MaxiCharger is intended for the DC charging of EVs and is intended for both indoor and
outdoor use:
 Fleets
 Highwa rest stops
 Commercial parking garages
 Other locations
D NGER
 Do not operate the equipment in an wa s other than described in this manual or other
related documents. Not following the instructions ma cause potential personal injur
and/or damage to the propert .
 Use the MaxiCharger onl as intended.
NOTE
The images and illustrations depicted in this manual ma slightl differ from the actual product.
This manual will instruct ou how to install and operate the MaxiCharger.