Autel MaxiCharger DC Compact User manual

Installation and Operation Manual
MaxiCharger DC Compact (EU)

i
Trademarks
Autel
®
and MaxiCharger
®
are trademarks of Autel Intelligent Technolog Corp., Ltd., registered in
China, the United States and other countries. All other marks are trademarks or registered
trademarks of their respective holders.
Copyright Information
No part of this manual ma be reproduced, stored in a retrieval s stem or transmitted, in an
form or b an means, electronic, mechanical, photocop ing, recording, or otherwise without
the prior written permission of Autel.
Disclaimer of Warranties and Limitation of Liabilities
All information, specifications and illustrations in this manual are based on the latest information
available at the time of printing.
Autel reserves the right to make changes at an time without notice. While information of this
manual has been carefull checked for accurac , no guarantee is given for the completeness and
correctness of the contents, including but not limited to the product specifications, functions,
and illustrations.
Autel will not be liable for an direct, special, incidental, indirect damages or an economic
consequential damages (including the loss of profits).
IMPORT NT
Before operating or maintaining this unit, please read this manual carefull , pa ing extra
attention to the safet warnings and precautions.
For Services and Support:
Web: www.autelenerg .com
Tel: [phone] (Europe)
Email: [e-mail]
For technical assistance in all other markets, please contact our local selling agent.

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CONTENTS
USING THIS M NU L ........................................................................................................... 1
CONVENTIONS ...................................................................................................................... 1
Bold Text .................................................................................................................. 1
Notes and Important Message ................................................................................... 1
Illustrations .............................................................................................................. 1
Revision History ........................................................................................................ 1
S FETY ................................................................................................................................ 3
SAFETY MESSAGES ................................................................................................................. 3
SAFETY INSTRUCTIONS ............................................................................................................. 3
DISPOSAL INSTRUCTIONS .......................................................................................................... 4
GENER L INTRODUCTION .................................................................................................... 5
PRODUCT OVERVIEW (OUTSIDE) ................................................................................................. 6
PRODUCT OVERVIEW (INSIDE) .................................................................................................... 7
PRODUCT DIMENSIONS ............................................................................................................ 8
TECHNICAL SPECIFICATIONS ..................................................................................................... 12
PREP R TION ................................................................................................................... 14
BEFORE YOU BEGIN .............................................................................................................. 14
INSTALLATION TOOLS ............................................................................................................. 15
INST LL TION ................................................................................................................... 16
UNPACKING ....................................................................................................................... 16
MOVING THE MAXICHARGER ................................................................................................... 17
INSTALLING THE PEDESTAL-MOUNTED MAXICHARGER ....................................................................... 19
Location Requirements ............................................................................................ 19
Checking the ackage ............................................................................................. 20
Getting Started ....................................................................................................... 22
Completing the Installation ...................................................................................... 30
INSTALLING THE TROLLEY-MOUNTED MAXICHARGER ........................................................................ 32

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Checking the ackage ............................................................................................. 32
Getting Started ....................................................................................................... 34
Completing the Installation ...................................................................................... 36
POWER SUPPLY WIRING ......................................................................................................... 38
AC Input Cable Information ...................................................................................... 38
Opening the Door ................................................................................................... 39
Connecting the AC Input Cable ................................................................................. 40
CONNECTING TO THE INTERNET ................................................................................................. 42
Via the Ethernet Cable ............................................................................................. 42
Via the Cellular Network .......................................................................................... 43
INSTALLING THE UPSTREAM PROTECTIVE DEVICE ............................................................................. 44
CONNECTING THE INDUSTRIAL PLUG TO THE SOCKET ......................................................................... 44
OPER TION ....................................................................................................................... 45
CHARGING PROCEDURE .......................................................................................................... 45
Standby Mode ........................................................................................................ 46
Authorization ......................................................................................................... 47
Start Charging ........................................................................................................ 48
Charging ................................................................................................................ 48
Stop Charging ......................................................................................................... 49
Finish Charging ....................................................................................................... 49
CHARGING ERRORS ............................................................................................................... 50
Connector Connection Error ..................................................................................... 50
Authorization Failure ............................................................................................... 50
Charging Start Failure ............................................................................................. 50
Charging Failure ..................................................................................................... 50
EMERGENCY STOP RESPONSE ................................................................................................... 50
POWERING DOWN THE MAXICHARGER ........................................................................................ 51
Measuring the AC Voltage ....................................................................................... 51

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Measuring the DC Voltage ....................................................................................... 52
LOCAL SERVICE PORTAL OPERATIONS .......................................................................................... 53
Setting the OC arameters ................................................................................... 53
Configuring the Cloud latform ................................................................................ 53
M INTEN NCE .................................................................................................................. 54
ROUTINE MAINTENANCE ........................................................................................................ 54
Residual Current Device Maintenance ....................................................................... 54
Cleaning the MaxiCharger ....................................................................................... 55
Cleaning and Replacing the Filter ............................................................................. 55
INSPECTION AND MAINTENANCE ............................................................................................... 57
REMOTE MAINTENANCE ......................................................................................................... 57
MAINTENANCE SCHEDULE ....................................................................................................... 58
TROUBLESHOOTING ND SERVICE ...................................................................................... 59
TROUBLESHOOTING .............................................................................................................. 59
SERVICE ............................................................................................................................ 61

1
Using This Manual
This manual provides the procedures for installing and operating of the MaxiCharger DC Compact.
Read through this manual and become familiarized with the instructions of the MaxiCharger
prior to installation to ensure successful use.
This document is intended for these groups:
Owner of the MaxiCharger
Installation Engineer
Conventions
Bold Text
Bold text is used to highlight selectable items such as buttons and menu options.
Notes and Important Message
Notes
A NOTE provides helpful information such as additional explanations, tips, and comments.
Important
IMPORT NT indicates a situation that, if not avoided, ma result in damage to the test
equipment or vehicle.
Illustrations
Illustrations used in this manual are onl examples; the actual product(s) or screens ma var .
Revision History
Version Date Descriptions
V1 2022.11.25 Initial version
V2 2023.02.20 Complete overhaul
V2.1 2023.05.05 Product name revision
Linguistic revision

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2.1 Fire protection added
2.2 Disposal instructions added
3.4 Product dimensions added
5. Installation updated
6.3 Emergenc stop response added
6.5 Configuring the cloud platform added
V3 2023.07.04 Side cover of the charger updated
Most figures updated
Technical specifications updated
Packing List updated
Section 5.3/5.4/5.5 updated
Section 6.3 updated
V3.1 2023.10.13 Section 2.2 updated
Section 3.3 updated

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Safety
For our own safet and the safet of others, and to prevent damage to the device and vehicles
upon which it is used, it is important that the safet instructions presented throughout this
manual be read and understood b all persons operating or coming into contact with the device.
Safety Messages
Safet messages are provided to help prevent personal injur and equipment damage. All safet
messages are introduced b a single word indicating the hazard level.
D NGER
Indicates an imminentl hazardous situation with a high risk level which, if the danger is not
avoided, will cause death or serious injur .
W RNING
Indicates a potentiall hazardous situation with moderate risk level which, if the warning is not
obe ed, can cause death or serious injur .
C UTION
Indicates a potentiall hazardous situation with a medium risk level which, if the caution is not
obe ed, ma cause minor or moderate injur or damage to the equipment.
Safety Instructions
The safet messages herein cover situations Autel is aware of. Autel cannot know, evaluate or
advise ou as to all of the possible hazards. You must be certain that an condition or service
procedure encountered does not jeopardize our personal safet .
S FETY W RNINGS
 Disconnect the power suppl to the MaxiCharger during the entire installation procedure.
 The load capacit of the grid must meet the requirements of the MaxiCharger.
 Connect the MaxiCharger to a grounded, metal, permanent wiring s stem. Otherwise, use
the equipment-grounding conductor with the circuit conductors and connect it to the
equipment grounding terminal or lead on the product.
 Unqualified personnel must keep a safe distance during the entire installation procedure.
 The connections to the MaxiCharger must compl with all applicable local rules.
 Onl use electrical wires of sufficient gauge and insulation to handle the rated current and
voltage demand.

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 Protect the wiring inside the MaxiCharger from damage and do not obstruct the wiring
when ou perform maintenance on the cabinet.
 Protect the MaxiCharger with safet devices and measures as specified b local rules.
 Do not install or use this equipment near flammable, explosive, harsh, or combustible
materials, chemicals or vapors.
 If applicable, install a fire alarm s stem nearb this equipment to detect earl fires.
 Do not tilt over 10-degree while using the trolle models; otherwise, the charger's
touchscreen will appear a warning message.
 If any specifications or regulations mentioned in this manual contradict with your local
rules, refer to your local rules.
Disposal Instructions
Handling waste incorrectl can have a negative effect on the environment and human health
due to potential hazardous substances. Discard the charging station correctl can facilitate the
reuse and rec cling the materials and environmental protection.
 Obe the local rules when discarding parts, packaging materials or the charging station.
 Discard electrical and electronic equipment separatel in compliance with the WEEE-
2012/19/EU Directive on waste of electrical and electronic equipment.
 Do not mix or dispose the charging station with the household waste.

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General Introduction
The MaxiCharger DC Compact is designed to charge an electric vehicle (hereinafter called EV).
Our chargers provide safe, reliable, fast, and smart charging solutions.
This MaxiCharger is intended for the DC charging of EVs and is intended for both indoor and
outdoor use:
 Fleets
 Highwa rest stops
 Commercial parking garages
 Other locations
D NGER
 Do not operate the equipment in an wa s other than described in this manual or other
related documents. Not following the instructions ma cause potential personal injur
and/or damage to the propert .
 Use the MaxiCharger onl as intended.
NOTE
The images and illustrations depicted in this manual ma slightl differ from the actual product.
This manual will instruct ou how to install and operate the MaxiCharger.

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Product Overview (Outside)
1. Ambient Light Sensor
2. Touchscreen
3. RFID Card Reader
4. POS Pa ment Device (optional)
5. EV Charging Cable
6. Ethernet Cable Port
7. AC Inlet Hole
8. Vent — each on the right and left side
9. Lock
10. Groove
11. Lifting Handle
12. Bezel

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Product Overview (Inside)
Equipment Control Unit
B Communication Control Unit 1
C Power Hub
D AC Contactor (KM2)
E Surge Protection Device
F AC Contactor (KM1)
G Residual Current Breaker with
Over-Current (RCBO)
H Communication Control Unit 2
I Energ Meter (PJ1)
J Energ Meter (PJ2)
K 48 V Auxiliar Power
L 24 V Auxiliar Power

8
Product Dimensions
MaxiCharger
Front View Side View
Pedestal
Front View Side View

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Trolley
Front View Side View

10
Pedestal-mounting
Front View Side View
Unit: mm (inch)

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Trolley-mounting
Front View Side View
Unit: mm (inch)

12
Technical Specifications
Product Information
Power Rating
40 kW, max. 47 kW
Charging Type
Mode 4
Rated/Max. Input C Current
75 A/82 A
Input Voltage Range
400 VAC +10% ~ -10% @ 50Hz
Max. Output Current for Outlet /B
 CCS2: 133 A
 CHAdeMO: 125 A
DC Output Voltage
 CCS2: 150 to 950 VDC
 CHAdeMO: 150 to 500 VDC
Outlet +B
 CCS2 + CHAdeMO (charging for 2 EVs
concurrentl )
 CCS2 + CCS2 (charging for 2 EVs
concurrentl )
Protection
Overcurrent, overvoltage, under-voltage,
ground fault, over-temperature, short
circuit, insulation monitor, surge
protection
Network Type
TN-S, TN-C, TN-C-S, TT (Requires external
RCD)
Total Harmonic Distortion
(>50% load)
≤ 5%
C Input Connection
3P + N + PE
Cable Length
5.5 m/7.5 m
Overvoltage Category
AC side (Input) OVC: III
Standby Power
40 W
Power Factor (>50% load)
≥ 0.99
Peak Efficiency
≥ 96%
Cellular Communication
GSM, 4G, LTE
Software Update
Software Update
OTA updates via web portal

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General Characteristics
Enclosure Rating
IP54
Operating ltitude
< 2000 m (2000 m to 3000 m with power
de-rating)
Operating Temperature Range
-30 °C to +55 °C (+45 °C to +55 °C with
linear power de-rating)
Storage Temperature Range
-40 °C to +70 °C
Mounting
Pedestal/trolle mount
Dimensions (W x D x H)
550 x 265 x 1000 mm
User Interface
Status Indication
LED/APP
User Interface
 Autel Charge APP
 Autel Charge Cloud
Communications Protocols
 OCPP 1.6 JSON
 OCPP 2.0.1 (optional)
Connectivity
 Wi-Fi
 Ethernet
 CAN
 RS485
 Cellular Network
User uthentication
 QR Code
 RFID
 Plug & Charge
 Credit Card (optional)
Certification and Standards
EMC Compliance
Class A
Charging System
 IEC 61851-1
 IEC 61851-23
 IEC 61851-21-2
Communication to the EV
 ISO 15118
 DIN 70121
 CHAdeMO 1.2
Certification
 CE
 UKCA
Warranty
Base warrant 24 months after site
acceptance test or 30 months after factor
deliver . Warrant extensions available.

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Preparation
Before You Begin
 Read through this manual prior to installation to familiarize ourself with the installation
steps.
 Ensure the appropriate wiring, circuit protection, and metering are in place at the
installation site, according to the specifications, wiring diagrams, and grounding
requirements.
 Ensure the MaxiCharger is connected to a grounded, metal, permanent wiring s stem.
Otherwise, an equipment-grounding conductor must be run with the circuit conductors
and connected to the equipment grounding terminal or lead on the product.
 Ensure the installation site has a load capacit sufficient to support the MaxiCharger.
 If ou choose to use a cellular network to communicate with the MaxiCharger, the cellular
coverage at the installation site should be consistentl strong. Use a cellular signal
detection device to ensure the signal is above -90 dBm. If the signal is below -90 dBm,
install repeaters to boost the strength of the cellular signal. Repeaters are often required
when installing the MaxiCharger in underground environments such as in an underground
garage or enclosed parking space.
 There is enough space available around the installation site to use a lifting equipment, to
unpack, and to allow people to work freel .
 Ensure the charging connector of the MaxiCharger can sufficientl reach the vehicle’s
charging port with the chosen cable length. The standard charging cable length is 5.5 m,
and 7.5 m is also available.

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Installation Tools
 Flathead Screwdriver
 Hoisting Equipment
 Socket Wrench (8 mm/10 mm/13 mm/19 mm)
 Phillips Screwdriver
 Drill (16 mm)
 Brush
 Wire Stripper
 Cable Lug (Recommended: SC16-8)
 Voltage Tester
 Digital Multimeter
NOTE
 The tools mentioned above are not provided. Be sure to have all the tools prepared prior
to the installation.
 This tool list does not necessaril include all the tools ou ma need.