Rolls-Royce 61 90 5 A1E 1D1 User manual

ROLLS-ROYCE WALLBOX
INSTRUCTIONS FOR USE

Contents
Information 3
Overview 10
Requirements 11
Installation 15
Connectin the terminals 19
DIP switch sein s 21
Local load mana ement 25
Commissionin 30
Operation 31
LED display 35
Troubleshootin 36
Technical data 37
Disposal 40
2

1 INFORMATION
1.1 SYMBOLS USED
!
Denotes instructions that draw your aention to dan ers.
Denotes instructions that draw your aention to special features.
Denotes the end of the instruction or warnin text.
1.2 IMPORTANT SAFETY INFORMATION
Durin use of electrical products, basic precautionary measures must be observed, includin
the followin instructions:
■Read the safety information and all the instructions carefully and familiarise yourself with
the device before you aempt to install, operate or service it.
■Keep the safety information and instructions and make sure you have access to their
contents at all times.
■This device must only be operated under supervision when children are nearby.
■This device must not be used if the cable is dama ed, the insulation is broken, or there is
other dama e.
■This device must not be used if the vehicle plu is broken or exhibits cracks or other
dama e.
■Dan er from electricity. The Rolls-Royce Motor Cars Wallbox must be installed,
commissioned and serviced by appropriately trained, qualied and authorised
electricians (1), who bear full responsibility for complyin with the current standards and
installation re ulations.
■Please note that vehicles or national re ulations may require additional overvolta e
protection. Please refer to your national connection and installation standards.
(1) People who, as a result of their trainin , skills and experience and their knowled e of
the relevant standards can assess the work and identify possible dan ers.
EN
3

■Check that all screw and clamp connections are secure before commissionin the device.
The terminal block must never be le open unaended. Fit the cover on the terminal
block if you leave the Rolls-Royce Motor Cars Wallbox unaended durin the installation
work.
■Do not make any unauthorised chan es or modications to the Rolls-Royce Motor Cars
Wallbox.
■You must not carry out any repair work on the Rolls-Royce Motor Cars Wallbox. This work
may only be carried out by the manufacturer or a trained expert (for example replacin
the Rolls-Royce Motor Cars Wallbox).
■Do not remove any identiers such as safety symbols, warnin s, model plates, labels or
cable markin s.
■The Rolls-Royce Motor Cars Wallbox does not have its own mains switch. The RCCB and
circuit breaker on the buildin installation are used as the mains isolator.
■Do not pull the vehicle connector plu by the cable; instead use the handle on the
vehicle connector plu to remove it from the vehicle char in socket.
■Ensure that the vehicle connector plu is not mechanically dama ed (kinked, jammed, or
run over) and that the contact area does not come into contact with heat sources, dirt or
water.
■Do not touch the contacts on the vehicle connector plu .
■Always carry out a visual inspection for si ns of dama e before the char in cycle. Pay
particular aention to dirt and moisture on the vehicle connector plu , cuts in the cable
or chan areas on the insulation. Ensure that the cable output is rmly secured to the
Rolls-Royce Motor Cars Wallbox.
■Do not clean the Rolls-Royce Motor Cars Wallbox with a water jet (hosepipe, pressure
washer, etc.).
■Ensure that the Rolls-Royce Motor Cars Wallbox is not dama ed by bein handled
incorrectly.
■Do not open the cover on the terminal block if the Rolls-Royce Motor Cars Wallbox is
installed outdoors and it is rainin or snowin .
■Dan er of breakin the plastic housin (protection class IK09).
■Do not use countersunk screws to secure the device.
■Only ti hten the screws to the specied torque.
■The installation surface must be completely level (max. 1 mm dierence between the
support and fastenin points). Do not bend the housin .
Information for trained personnel who may open the housin : Dan er of dama e. Electronic
components may be destroyed if touched. Conduct an electrical dischar e procedure before
handlin modules by touchin a metallic, earthed object. If you fail to follow the safety information,
there is a risk of death, injury and dama e to the device. The manufacturer cannot accept any liability
for resultant claims.
4

The followin installation requirements are applicable for Sin apore only:
■Do not use adapters, conversion adapters or cord extension sets with the EVSE.
■In case of risk of electric shock, re or explosion, press the emer ency buon
immediately, which will turn o all input and output to ensure safety. If the emer ency
buon is pressed, the system operator should be informed. The char in station shall not
be restarted until the system operation technician resets the Wallbox.
1.3 CE DECLARATION OF CONFORMITY
The CE declaration of conformity can be downloaded from the followin link.
hps://www.rolls-roycemotorcars.com/en_GB/boutique/all-accessories/wall-box.html
1.4 DECLARATION OF CONFORMITY FOR ELECTROMAGNETIC
COMPATIBILITY: FEDERAL COMMUNICATIONS COMMISSION PART 15
The Rolls-Royce Motor Cars Wallbox complies with all the specications from Part 15 of the Federal
Communications Commission. Operatin the Rolls-Royce Motor Cars Wallbox is subject to the
followin conditions: (1) This device must not cause any harmful interference, and (2) This device
must accept all received interference, includin interference which may cause it to malfunction.
1.5 INFORMATION ABOUT DIRECTIVE 2014/94/EU
You must comply with national re ulations (for example the Char in Column Re ulation in
Germany) for implementin the EU Directive (2014/94/EU) relatin to the mandatory technical
specications for sockets and vehicle couplin s for char in electric or plu -in hybrid vehicles in areas
accessible to the eneral public. This re ulation concerns char in points on public property and
for example car parks at business premises or for customers. Char in points in private car ports or
on private ara e entrances are not publicly accessible char in points in the sense of the re ulation.
EN
5

1.6 CORRECT USE
- The Rolls-Royce Motor Cars Wallbox is a char in station for indoor and outdoor use for char in
electric or plu -in hybrid vehicles. Do not connect any other devices to it, for example electric tools.
- The Rolls-Royce Motor Cars Wallbox is desi ned for installation on a wall or column. You must
comply with the relevant national re ulations for installin and connectin the Rolls-Royce Motor
Cars Wallbox. The intended use of the device in all cases includes compliance with the ambient
conditions for which this device was developed. The Rolls-Royce Motor Cars Wallbox was developed,
manufactured, tested and documented on the basis of the relevant safety standards. If you follow
the instructions and safety information for its intended use, the product will not pose any dan er
of material dama e or to people’s health. This device must be earthed. In the event of an error,
the earth connection will reduce the risk of an electric shock. Follow the instructions in this manual
to the leer. Otherwise, sources of dan er may be created or safety equipment may be rendered
inoperable. In addition to the safety information in this manual, you must also comply with the safety
and accident prevention re ulations for the specic device.
6

1.7 ABOUT THIS MANUAL
This manual and the functions described in it are valid for devices of the followin type: Rolls-Royce
Motor Cars Wallbox:
■61 90 5 A1E 1D1
■61 90 5 A1E 1D2
■61 90 5 A1E 1D3
■61 90 5 A1E 1D4
■61 90 5 A1E 1D5
The illustrations and explanations contained in this manual refer to a typical version of the device.
Your version of the device may dier from this.
EN
7

1.8 PACKAGE
AMountin template
BMountin bracket
CCable holder
DHousin cover
EWood screws No. 8 (4 x)
FTorx T30 fastenin screws (4 x)
GStud bolts 1/4‘ (3 x)
HTorx T20 security screw
ISafety uide
8

1.9 WARRANTY
The warranty period for this product is three years. Further information about the warranty terms
and conditions is available from your local dealer. However, the followin cases are not covered by
the warranty.
■Defects or dama e caused by installation work not carried out as described in this
document.
■Defects or dama e caused by usin the product for purposes other than those described
in this document.
■Costs and dama e caused by repair work not carried out by an authorised electrician,
Rolls-Royce Motor Cars sales outlet or authorised service workshop.
EN
9

2 OVERVIEW
2.1 DISPLAYS AND CONTROLS
■61 90 5 A1E 1D1
■61 90 5 A1E 1D2
■61 90 5 A1E 1D3
■61 90 5 A1E 1D5
■61 90 5 A1E 1D4
1. Housin cover
2. Vehicle plu connector holder
3. Vehicle plu connector (L)/Char in socket with shuer (R)
4. LED display
5. Terminal block cover
6. Mountin bracket
7. Cable holder
10

3 REQUIREMENTS
3.1 GENERAL CRITERIA FOR SITE SELECTION
The Rolls-Royce Motor Cars Wallbox is desi ned for indoor and outdoor use. Therefore, it must
be ensured that the site you select complies with the installation conditions and provides suitable
protection for the device.
■Ensure that you comply with local re ulations for electrical installations, re safety and accident
prevention as well as keepin local rescue and escape routes clear.
■Do not install the Rolls-Royce Motor Cars Wallbox in places:
- Which are used as escape and rescue routes,
- Which are inside zones where there is an explosion risk,
- At which the Rolls-Royce Motor Cars Wallbox is exposed to ammonia or ammonia ases,
- At which the Rolls-Royce Motor Cars Wallbox may be dama ed by fallin objects,
- At which the Rolls-Royce Motor Cars Wallbox is on a footpath used by people who may trip
over the connected vehicle connector plu ,
- At which the Rolls-Royce Motor Cars Wallbox may be struck by a water jet,
- At which the installation surface does not have the requisite capacity to withstand the
mechanical stresses.
■If possible, install the Rolls-Royce Motor Cars Wallbox so that it is not exposed to direct sunli ht
to prevent excessive temperatures on components of the Rolls-Royce Motor Cars Wallbox
reducin the char in current or interruptin the char in cycle.
■Ensure that the ambient temperatures comply with the specications; see section entitled
“Technical Data”.
■Ensure that you comply with the national and international installation standards and re ulations.
3.2 SPECIFICATIONS FOR THE ELECTRICAL CONNECTION
When it is delivered, the Rolls-Royce Motor Cars Wallbox is set to a maximum char in current of
6A. Ensure that you set the maximum current for the installed circuit breaker usin the DIP switch
(see section entitled 6.2 "Power sein s").
EN
11

3.3 CHOICE OF RCCB
The connection cable must be wired into the existin buildin installation and comply with the
national statutory re ulations. The followin considerations must be made for versions:
■61 90 5 A1E 1D1
■61 90 5 A1E 1D4
■Every Rolls-Royce Motor Cars Wallbox must be connected usin its own residual-current-
operated circuit breaker (RCCB). No other circuits may be connected to this RCCB.
■RCCB at least type A (30 mA trip current).
■Additional measures have been taken in the device to protect it from a direct current (DC) error
(> 6 mA DC).
■These measures satisfy the requirements of IEC 62955. This means that there is no eneral
necessity to use a residual current device (RCD) type B, unless one is explicitly required by the
applicable installation re ulations.
3.4 CHOICE OF CIRCUIT BREAKER
When selectin the circuit breaker, you must also take into account the increased ambient
temperatures in the control cabinet. In certain circumstances, this may require the char in current
to be reduced to increase the system’s availability. Set the rated current to suit the required char in
capacity, the available connectin ratin and the details on the model plate.
An RCD type B (40 A min. and 400 V min.) must be used for the followin versions:
■61 90 5 A1E 1D1
■61 90 5 A1E 1D2
■61 90 5 A1E 1D4
An RCD type B (50 A min. and 250 V min.) must be used for the followin versions:
■61 90 5 A1E 1D3
■61 90 5 A1E 1D5
12

These instructions apply to Canada:
Caution: To reduce the risk of re, only connect the Wallbox to an electrical circuit with the
necessary overcurrent protection for the branch circuit in accordance with National Electrical
Code, ANSI/NFPA 70 and the Canadian Electrical Code, Part I, C22.1.
The required conditions are:
Rated current 40 A
Circuit breaker desi n 50 A
3.5 CHOICE OF CONNECTION CABLE
When selectin the connection cable, take into account the possible reduction factors and increased
ambient temperatures in the Rolls-Royce Motor Cars Wallbox’s internal connection zone; see
temperature details for the connection terminals. In certain circumstances, this may require the cable
cross-section to be increased and the temperature resistance of the connection cable to be adjusted.
3.6 MAINS ISOLATOR
The Rolls-Royce Motor Cars Wallbox does not have its own mains switch. The RCCB and/or circuit
breaker on the buildin installation are used as the mains isolator.
The followin installation requirements are applicable for Sin apore only:
■Choose a waterproof box and an isolator switch that both comply with local re ulations.
■Install the MCB, contactor and type A RCD in the waterproof box, then, install the isolator switch
at the front end of the box, as shown below in the wirin dia ram.
The waterproof box shall at least have an IP44 de ree.
EN
13

The followin installation requirements are applicable for Sin apore only:
14

4 INSTALLATION
4.1 INSTALLATION REQUIREMENTS
■Comply with the local installation re ulations.
■Acclimatisation: If there is a temperature dierence of more than 15°C between transport and
the selected installation site, the Rolls-Royce Motor Cars Wallbox must be allowed to acclimatise
unopened for at least two hours. Openin the Rolls-Royce Motor Cars Wallbox immediately may
result in condensation formin in its interior and causin dama e when the device is switched on.
In certain circumstances, dama e caused by condensation formation may also not appear until
aer the installation. Ideally, the Rolls-Royce Motor Cars Wallbox should be stored for several
hours at the installation site before installation. If this is not possible, the Rolls-Royce Motor Cars
Wallbox should not be stored in low temperatures (<5°C) overni ht outdoors or in a vehicle.
4.2 TOOL LIST
■Measurin tool and pen
■Drill
■Torx T30 screwdriver
■Torx T20 security screwdriver
■Cross-head screwdriver No. 2
■Crimpin tools
4.3 RECOMMENDED INSTALLATION SITE
When selectin the installation site, consider access from the char in socket to the vehicle and the
direction in which the vehicle is normally parked.
EN
15

4.4 REQUIRED SPACING
Refer to the illustration below for choosin the installation site.
16

4.5 INSTALLATION OF ROLLS-ROYCE MOTOR CARS WALLBOX
1. The product is a stationary, wall-mounted
device. It contains a mountin template to
mark the screw positions for the mountin
bracket and the optional cable holder.
2. Secure the mountin bracket to the wall.
We recommend the followin screw types:
- Masonry walls:
Countersunk screws 1/4‘. Ti htenin torque:
8.8 Nm (78 lb in)
- Drywalls supported by wooden posts:
Wood screws No. 8, at least 2” in len th.
Ti htenin torque:
3 Nm (26 lb in)
3. Ali n the screw holes usin the mountin
bracket and product.
4. Install and secure the product on the
mountin bracket usin the Torx T30 screws
supplied.
Ti htenin torque: 1.5 Nm (13 lb in)
EN
17

4.6 REMOVING THE COVERS
5. Remove the housin cover.
6. Use a T20 screwdriver to remove the screws
which secure the terminal block cover.
Ti htenin torque: 1.4 Nm (12 lb in)
7. Remove the terminal block cover.
4.7 SECURING THE ANTI-THEFT SCREW
8. Secure the anti-the screw.
18

5 CONNECTING THE TERMINALS
Use a suitable cable with wire-end ferrules.
■61 90 5 A1E 1D1
■61 90 5 A1E 1D2
■61 90 5 A1E 1D4
■61 90 5 A1E 1D3
■61 90 5 A1E 1D5
Note: It is also possible to use
a sin le-phase connection for
the Rolls-Royce Motor Cars
Wallbox. To do so, connect
terminals L1, N and PE.
The strippin len th of the
input cable must be selected
in accordance with the
specications printed in the
Wallbox.
Connect each terminal to the
correct connection on the input
terminal strip. Then secure the
terminal for the input cable
correctly.
Note: Select a suitable cable
to comply with all current local,
state and national re ulations
and standards for electrical
systems. Ensure that the circuit
breaker is switched o before
installation.
This product must be
connected to a permanent,
earthed, metal wirin system, or
a device earth conductor must
be routed with the lines and
connected to the device earth
terminal or earthin conductor.
EN
19

5.1 INPUT X1 (OPTIONAL)
Connect the cable to connection X1.
The enablin input is desi ned for use with
a oatin contact. The enablin input allows
the Rolls-Royce Motor Cars Wallbox to be
controlled by external components.
Note: The safe isolation of dan erous volta es must be uaranteed.
20