Automation Technology MCS 1280 Series User manual

er
MCS Manual Rev. 1.4
User Manual for:
MCS cx1280
MCS cx2040
MCS cx4090

MCS Manual Rev. 1.4 1
Table of Contents
TABLE OF CONTENTS.........................................................................................................1
GENERAL NOTES.................................................................................................................4
Copyright ....................................................................................................................................................... 4
Disclaimer ...................................................................................................................................................... 4
Trademarks.................................................................................................................................................... 4
Symbols and Notes....................................................................................................................................... 5
Maintenance Instructions............................................................................................................................ 6
Cleaning ............................................................................................................................................................. 6
LASER SAFETY.....................................................................................................................7
Laser Safety Classification........................................................................................................................... 7
Laser Categories ........................................................................................................................................... 7
Class 2M............................................................................................................................................................. 8
Class 3R.............................................................................................................................................................. 8
Class 3B.............................................................................................................................................................. 9
Laser Responsibilities................................................................................................................................. 10
MCS OVERVIEW................................................................................................................11
Introduction................................................................................................................................................. 11
MCS 1280, 2040 and 4090 General Specifications ................................................................................. 12
MCS Sensor Specifications ............................................................................................................................. 14
Sensors Spectral Response.............................................................................................................................. 15
Temperature Range (Operation/Storage) ...................................................................................................... 16
Temperature and 3D Measurement .............................................................................................................. 16
General Guidelines for Heat Dissipation........................................................................................................ 16
Definition Working Distance and Field of View (FOV).................................................................................. 17
Definition Coordinate System ........................................................................................................................ 17
Mechanical Drawings...................................................................................................................................... 18
Laser MTBF (Mean Time Between Failures) ................................................................................................... 27
OPERATIONAL REFERENCE .............................................................................................28
Measuring Principle.................................................................................................................................... 28
Measurement Geometry................................................................................................................................. 28

2 MCS Manual Rev. 1.4
Sensor Algorithms...................................................................................................................................... 29
Image Mode (IMG) .......................................................................................................................................... 29
Maximum Intensity Profile Mode (MAX) ....................................................................................................... 30
Threshold Mode (TRSH) .................................................................................................................................. 31
Center Of Gravity Mode (COG)...................................................................................................................... 32
FIR Peak Mode (FIR PEAK)............................................................................................................................... 33
FIR Filter Function ....................................................................................................................................... 34
Subpixel Limitations .................................................................................................................................. 35
High Dynamic Range 3D Feature (HDR-3D)............................................................................................ 36
Multiple Slope Function .................................................................................................................................. 36
Multi-Frame Readout Mode (NDR) ................................................................................................................ 39
Data Output Format................................................................................................................................... 40
Data Channel Assignment DC0, DC1 and DC2 ........................................................................................... 40
Output Frame Structure.................................................................................................................................. 42
Advanced AOI Functions ........................................................................................................................... 46
AOI-Search ....................................................................................................................................................... 46
AOI-Tracking.................................................................................................................................................... 46
Trigger Options........................................................................................................................................... 47
Description of Profile Trigger Modes ............................................................................................................. 47
Trigger Control –RS422 Resolver .................................................................................................................. 48
Description of Modes for Triggering the Sequencer/Frame and Profile Acquisition.................................. 50
Chunk Data Mode ...................................................................................................................................... 52
General Description......................................................................................................................................... 52
Payload Layout in Chunk Data Mode ............................................................................................................ 53
XML Descriptors and Id’s ................................................................................................................................ 54
Chunk Data Structure ..................................................................................................................................... 55
GigE-Vision Events ..................................................................................................................................... 56
Web Interface.............................................................................................................................................. 57
CS-IO-Panel (Breakout Board)................................................................................................................... 59
Mechanical Drawings...................................................................................................................................... 59
Clamp Configuration ...................................................................................................................................... 60
Mechanical Dimension.................................................................................................................................... 61
Compact Sensor Series I/O Schematics ................................................................................................... 62
I/O and Encoder with Differential TTL-Mode for RS422 (Standard) ............................................................ 62
I/O and Encoder with Differential HTL-Mode for RS422 (Option).................................................... 63
I/O and Encoder with Single Ended HTL or TTL Mode for RS422 (Option) ................................................ 64
Part Number for I/O and Encoder Option...................................................................................................... 65
Master/Slave Connection .......................................................................................................................... 66
Example configurations for Master/Slave Connections................................................................................ 66
CS-GigE Interface........................................................................................................................................ 68
GigE Interface .................................................................................................................................................. 68
I/O & Power Interface...................................................................................................................................... 69
Description of LEDs ......................................................................................................................................... 70
Cables ........................................................................................................................................................... 71

MCS Manual Rev. 1.4 3
Cables for Power, I/O and Laser Control ....................................................................................................... 71
Wire Assignment of M12 17 pin Pigtail Cable ............................................................................................. 72
Cables for GigE Interface................................................................................................................................ 73
Orientation of Angled Adapter Cable ........................................................................................................... 75
GenICam Features ...................................................................................................................................... 76
Device Control ................................................................................................................................................. 76
Image Format Control..................................................................................................................................... 76
Acquisition Control ......................................................................................................................................... 76
Camera Control............................................................................................................................................... 76
Light Control.................................................................................................................................................... 77
Camera IO........................................................................................................................................................ 77
Trigger Control ................................................................................................................................................ 77
Transport Layer Control .................................................................................................................................. 77
User Set Control .............................................................................................................................................. 77
Chunk Data Control........................................................................................................................................ 77
Event Control................................................................................................................................................... 77
File Access Control .......................................................................................................................................... 77
CXEXPLORER OVERVIEW.................................................................................................78
cxExplorer.................................................................................................................................................... 78
cxExplorer Features.................................................................................................................................... 79
Image Wizard................................................................................................................................................... 79
Image Mode..................................................................................................................................................... 80
3D Wizard ........................................................................................................................................................ 81
3D Mode .......................................................................................................................................................... 82
CXSOFTWARE DEVELOPMENT KIT ................................................................................83
QUICKSTART A COMPACT SENSOR...............................................................................84
CALIBRATE THE SENSOR DATA......................................................................................85
cxExplorer.................................................................................................................................................... 85
cxSDK............................................................................................................................................................ 86
cxShow3d .................................................................................................................................................... 86
SERVICE INFORMATION ..................................................................................................88
Contact......................................................................................................................................................... 88
Support ........................................................................................................................................................ 88
Product Inquiries and Price Quotations .................................................................................................. 88
Warranty Conditions.................................................................................................................................. 89
Warranty Period............................................................................................................................................... 89
Extended Warranty.......................................................................................................................................... 89
Return Policy ............................................................................................................................................... 89

4 MCS Manual Rev. 1.4
Document Revision .................................................................................................................................... 90
General Notes
Copyright
© 2021 AT - Automation Technology GmbH
All rights reserved. No part of this document shall be reproduced, stored in a retrieval system, or
transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise without
consent in writing from the owners, AT - Automation Technology GmbH.
Disclaimer
While care has been exercised in the preparation of this document to ensure that it is fully correct
and comprehensive, the owners assume no responsibility for errors or omissions. Neither is any
liability assumed for damages resulting from the use of the information contained herein. No
license is granted under any patents or patent right of AT - Automation Technology GmbH.
Trademarks
All nationally and internationally recognized trademarks and trade names are hereby
acknowledged. This document is subject to change without notification. All rights reserved.

MCS Manual Rev. 1.4 5
Symbols and Notes
The following general safety rules must be taken into account during installation, operation and
maintenance. Failure to do so may cause damage to the operator, the sensor or the
environment.
Warning
•Do not use the sensor in adverse environmental conditions, such as in
rooms with a high concentration of flammable gases, vapors or dust.
•Make sure that all cables are routed without risk of tripping.
•Only connect the power cord to the mains voltage after finishing the
installation of the camera.
Read the manual
•Read the operating instructions before using the sensor.
•Make sure that the operating personnel have read the operating
instructions and understood the contents!
•Observe the safety instructions.
•Observe the locally applicable safety and accident prevention regulations.
•In case of any uncertainty contact the manufacturer.
CE marking, see Declaration of Conformity
RoHS
RoHS mark, the system complies with RoHS Directive 2002/95 / EG
WEEE mark, the system is registered according to the WEEE directive under the
WEEE-Reg.-No. DE 13042735
Safety information
General remark

6 MCS Manual Rev. 1.4
Maintenance Instructions
Cleaning
The sensor is maintenance-free. This chapter is limited to cleaning the sensor. Use only the
following items:
•Water
•Residue-free, weak detergent solution
•Soft cloth
•Lens cleaner liquid or 96% ethyl alcohol
•Lens cleaning cloths
Clean the sensor with the wetted, non-dripping cloth. Don´t expose the sensor to running liquids
or immerse it.
If the protective windows are dirty, it must only be cleaned by authorized specialist personnel.
Clean the windows only when absolutely necessary and within a clean environment.
Never use solvents or similar liquids to clean the sensor, protectiv windows,
cables or accessories. This can lead to damage.

MCS Manual Rev. 1.4 7
Laser Safety
Automation Technology´s compact sensor series have an integrated laser (Laser = Light
Amplification by the Stimulated Emission of Radiation) module, which has to incorporate
additional safety features, depending on the applicable laser class.
Laser Safety Classification
The International Electrotechnical Commission (IEC) and the U.S. Center for Devices & Radiological
Health (CDRH) enforce strict safety requirements for lasers and laser products.
The relevant standards, IEC 60825–1 (2001-08) and 21 CFR 1040.10/11 (CDRH), classify lasers
into several categories. The regulations regarding the different classes applicable to the used laser
are given here for the IEC 60825-1 standard.
Laser Categories
The classification of a laser product is based on the laser power measured according to the
methods defined by the IEC standard. The classification refers to the wavelength range between
400 nm and 700 nm.
This corresponds to the maximum light power measured through a 7 mm aperture, measured in
distances given in the standard. The limitations for the classification of the laser classes are then
the following.

8 MCS Manual Rev. 1.4
Class 2M
Class II/2M lasers are visible low power lasers limited to 1 mW continuous wave or more due to
the eye blink reflex for emission duration less than 0.25 seconds.
Considered eye-safe with caution but may present a greater hazard if viewed using collecting
optics. Focusing of this light into the eye could cause eye damage. Class II/2M laser products must
bear warning and certification labels as shown in the figure below.
This label reprinted here is an example for an IEC classified 2M
laser. For detailed specifications observe the label on your sensor.
Class 3R
Class IIIa/3R lasers emit optical power between 1 to 5 mW. The accessible emission limit is five
times higher than for Class 2 visible laser light. Radiation in this class is considered low risk, but
potentially hazardous. Fewer manufacturing requirements and control measures for 3R laser users
apply than for 3B lasers.
Class IIIa/3R laser products must bear warning and certification labels as shown in the figure below.
This label reprinted here is an example for an IEC classified 3R
laser. For detailed specifications observe the label on your sensor.