AUTOMEC CoastOne Product information sheet

82 Calvary St
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original user manual
Coastone Oy
rev.190903
CoastOne Press Brake

82 Calvary St
Waltham, MA 02453
PHONE: [phone]
FAX: [phone]
2
1 INTRODUCTION .................................................................................................................... 3
2 TECHNICAL DATA ............................................................................................................... 4
3 SAFETY ................................................................................................................................10
3.1 Warnings and ways to prevent accidents during normal operation .................................. 10
3.2 Warning signs ................................................................................................................. 11
3.3 Safety devices / functions.................................................................................................12
3.4 General safety ..................................................................................................................12
3.5 Before starting to work .....................................................................................................13
3.6 During working ................................................................................................................ 13
3.7 Changing the tools ...........................................................................................................13
3.8 Basic maintenance...........................................................................................................14
3.9 Periodic inspection / tests after installation or major overhaul of the machine ................. 14
3.10 Cleaning .....................................................................................................................14
3.11 Transportation.............................................................................................................15
3.12 Acting in extremis ....................................................................................................... 18
3.13 Disposal .....................................................................................................................18
3.14 Manufacturer/ retail dealer duty ................................................................................. 18
3.15 Noise ......................................................................................................................... 18
3.16 Release of trapped person ......................................................................................... 19
3.17 Replacing the batteries .............................................................................................. 19
4 WORKING WITH THE MACHINE ........................................................................................ 20
4.1 Basic operations..............................................................................................................20
4.1.1 Startup .................................................................................................................. 20
4.1.2 Shutdown .............................................................................................................. 20
4.1.3 Emergency stop .................................................................................................... 20
4.2 Using the control .............................................................................................................21
4.2.1 Main screen .......................................................................................................... 21
4.2.2 Lower bar .............................................................................................................. 22
4.2.3 Manual mode ........................................................................................................ 23
4.2.4 Settings ................................................................................................................. 25
4.2.5 Program menu. ..................................................................................................... 29
4.2.6 Punch menu .......................................................................................................... 33
4.2.7 Die menu ............................................................................................................... 34
4.2.8 Multitool function ................................................................................................... 36
4.2.9 Bend info ............................................................................................................... 38
4.2.10 Radius bend .......................................................................................................... 43
4.2.11 2D .........................................................................................................................46
4.2.12 Alarms and warnings ............................................................................................. 50
4.2.13 Adjusting the reference values ...............................................................................52
4.2.14 Lazersafe .............................................................................................................. 54
4.2.15 FTP server ............................................................................................................ 61
4.2.16 IRIS plus angle measurement system.................................................................... 63
4.3 Trouble shooting .............................................................................................................69

82 Calvary St
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FAX: [phone]
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1 INTRODUCTION
Press brake’s life span is greatly dependant on maintenance and service. By following
instructions of this manual machine can be kept in good condition for years.
CoastOne Oy machines and devices are realiable and safe to use, assuming they are used
according instructions. This manual must be red carefully before starting to operate the machine
to avoid injuries of personnel and damage of machine.
As Coastone Oy continuosly developes it’s products, it reserves right to make changes into
machine construction and design without any notication. Information in this manual is valid at
the time of it’s release.
For more information contact CoastOne Oy or your local supplier.
COASTONE OY
Tuottajantie 27 A 1
60100 Seinäjoki
Finland
http://www.coastone.

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2 TECHNICAL DATA
Authorized compiler for technical le:
Jukka Hakala
Tuottajantie 27 A 1
60100 Seinäjoki
Finland
TECHNICAL DATA DIM. C9 C9 X
Press tonnage kN(US tons) 220(24) 220(24)
Motor power kW 5 5
Max. bending lenght (D) mm 850 850
Distance between side
frames mm 790 790
Frame width (A) mm 1440 1440
Frame height (B) mm 2200 2500
Frame depth (C ) mm 1280 1280
Throat depth mm 150 150
Table height mm 850 850
Weight kg 1800 2000
daylight mm 500 650/800
Y-axis stroke mm 250 250
Y-axis repeatin accuracy mm +/-0.002 +/-0.002
Y-axis max working speed mm/s 10 (20*) 10 (20*)
Y-axis approach speed mm/s 100 100
Y-axis return speed mm/s 100 100
X-axis speed mm/s 500 500
X-axis accuracy mm +/-0.025 +/-0.025
X-axis stroke mm 400 400
X-axis max position
dimension mm 550 550
Delta X-axis speed mm/s 100 100
Delta X-axis accuracy mm +/-0.025 +/-0.025
Delta X-axis stroke mm +/-50 +/-50
R-axis speed mm/s 100 100
R-axis accuracy mm +/-0.05 +/-0.05
R-axis stroke mm 140 140
Z-axis speed mm/s 1000 1000
Z-axis accuracy mm +/-0.5 +/-0.5
Z-axis stroke mm 120 to 730 120 to 730
*can be up to 20mm/s, depending on requlations.

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TECHNICAL DATA DIM. C12 C12 X
Press tonnage kN(US tons) 440(48) 440(48)
Motor power kW 2x5 2x5
Max. bending lenght (D) mm 1300 1300
Distance between side
frames mm 1250 1250
Frame width (A) mm 1930 1930
Frame height (B) mm 2150 2450
Frame depth (C ) mm 1550 1550
Throat depth mm 150 150
Table height mm 820 820
Weight kg 2800 3000
daylight mm 500 650/800
Y-axis stroke mm 250 250
Y-axis repeatin accuracy mm +/-0.002 +/-0.002
Y-axis max working speed mm/s 10 (20*) 10 (20*)
Y-axis approach speed mm/s 100 100
Y-axis return speed mm/s 100 100
X-axis speed mm/s 500 500
X-axis accuracy mm +/-0.025 +/-0.025
X-axis stroke mm 600 600
X-axis max position
dimension mm 750 750
Delta X-axis speed mm/s 100 100
Delta X-axis accuracy mm +/-0.025 +/-0.025
Delta X-axis stroke mm +/-50 +/-50
R-axis speed mm/s 100 100
R-axis accuracy mm +/-0.05 +/-0.05
R-axis stroke mm 200 200
Z-axis speed mm/s 1000 1000
Z-axis accuracy mm +/-0.5 +/-0.5
Z-axis stroke mm 120 to 1180 120 to 1180
*can be up to 20mm/s, depending on requlations.

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TECHNICAL DATA DIM. C15 C15 X
Press tonnage kN(US tons) 440(48) 440(48)
Motor power kW 2x5 2x5
Max. bending lenght (D) mm 1600 1600
Distance between side
frames mm 1550 1550
Frame width (A) mm 2230 2230
Frame height (B) mm 2150 2450
Frame depth (C ) mm 1550 1550
Throat depth mm 150 150
Table height mm 820 820
Weight kg 3000 3200
daylight mm 500 650/800
Y-axis stroke mm 250 250
Y-axis repeatin accuracy mm +/-0.002 +/-0.002
Y-axis max working speed mm/s 10 (20*) 10 (20*)
Y-axis approach speed mm/s 100 100
Y-axis return speed mm/s 100 100
X-axis speed mm/s 500 500
X-axis accuracy mm +/-0.025 +/-0.025
X-axis stroke mm 600 600
X-axis max position
dimension mm 750 750
Delta X-axis speed mm/s 100 100
Delta X-axis accuracy mm +/-0.025 +/-0.025
Delta X-axis stroke mm +/-50 +/-50
R-axis speed mm/s 100 100
R-axis accuracy mm +/-0.05 +/-0.05
R-axis stroke mm 200 200
Z-axis speed mm/s 1000 1000
Z-axis accuracy mm +/-0.5 +/-0.5
Z-axis stroke mm 120 to 1480 120 to 1480
*can be up to 20mm/s, depending on requlations.

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TECHNICAL DATA DIM. G20 G25
Press tonnage kN(US tons) 600(67) 800(89)
Motor power kW 3x5 4x5
Max. bending lenght (D) mm 2040 2550
Distance between side
frames mm 2200 2700
Frame width (A) mm 2990 3500
Frame height (B) mm 2500 2650
Frame depth (C ) mm 1780 1780
Throat depth mm O-frame O-frame
Table height mm 900 900
Weight kg 5100 6500
daylight mm 600 600
Y-axis stroke mm 280 280
Y-axis repeatin accuracy mm +/-0.002 +/-0.002
Y-axis max working speed mm/s 10 (20*) 10 (20*)
Y-axis approach speed mm/s 100 100
Y-axis return speed mm/s 100 100
X-axis speed mm/s 500 500
X-axis accuracy mm +/-0.025 +/-0.025
X-axis stroke mm 600 600
X-axis max position
dimension mm 750 750
Delta X-axis speed mm/s 100 100
Delta X-axis accuracy mm +/-0.025 +/-0.025
Delta X-axis stroke mm +/-50 +/-50
R-axis speed mm/s 100 100
R-axis accuracy mm +/-0.05 +/-0.05
R-axis stroke mm 200 200
Z-axis speed mm/s 1500 1500
Z-axis accuracy mm +/-0.5 +/-0.5
Z-axis stroke mm 100 to 1940 100 to 2450
*can be up to 20mm/s, depending on requlations.

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TECHNICAL DATA DIM. G30 G40
Press tonnage kN(US tons) 1000(111) 1500(166)
Motor power kW 5x5 6x5
Max. bending lenght (D) mm 3060 4080
Distance between side frames mm 3200 4200
Frame width (A) mm 4010 5030
Frame height (B) mm 2830 2950
Frame depth (C ) mm 1780 1780
Throat depth mm O-frame O-frame
Table height mm 900 900
Weight kg 7500 10000
daylight mm 600 600
Y-axis stroke mm 280 280
Y-axis repeatin accuracy mm +/-0.002 +/-0.002
Y-axis max working speed mm/s 10 (20*) 10 (20*)
Y-axis approach speed mm/s 100 80
Y-axis return speed mm/s 100 80
X-axis speed mm/s 500 500
X-axis accuracy mm +/-0.025 +/-0.025
X-axis stroke mm 600 600
X-axis max position dimension mm 750 750
Delta X-axis speed mm/s 100 100
Delta X-axis accuracy mm +/-0.025 +/-0.025
Delta X-axis stroke mm +/-50 +/-50
R-axis speed mm/s 100 100
R-axis accuracy mm +/-0.05 +/-0.05
R-axis stroke mm 200 200
Z-axis speed mm/s 2500 2500
Z-axis accuracy mm +/-0.5 +/-0.5
Z-axis stroke mm 100 to 2960 100 to 3980
*can be up to 20mm/s, depending on requlations.

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TECHNICAL DATA DIM. Bull 12 Bull 15
Press tonnage kN(US tons) 1000(110) 1500(160)
Motor power kW 2x5 3x5
Max. bending lenght (D) mm 1320 1620
Distance between side frames mm 1390 1690
Frame width (A) mm 2200 2500
Frame height (B) mm 2650 2950
Frame depth (C ) mm 1760 1760
Throat depth mm O-frame O-frame
Table height mm 900 900
Weight kg 4500 5500
daylight mm 600 600
Y-axis stroke mm 250 250
Y-axis repeatin accuracy mm +/-0.002 +/-0.002
Y-axis max working speed mm/s 10 (20*) 10 (20*)
Y-axis approach speed mm/s 40 40
Y-axis return speed mm/s 40 40
X-axis speed mm/s 500 500
X-axis accuracy mm +/-0.025 +/-0.025
X-axis stroke mm 600 600
X-axis max position dimension mm 750 750
Delta X-axis speed mm/s 100 100
Delta X-axis accuracy mm +/-0.025 +/-0.025
Delta X-axis stroke mm +/-50 +/-50
R-axis speed mm/s 100 100
R-axis accuracy mm +/-0.05 +/-0.05
R-axis stroke mm 200 200
Z-axis speed mm/s 1000 1000
Z-axis accuracy mm +/-0.5 +/-0.5
Z-axis stroke mm 120 to
1100 120 to 1400
*can be up to 20mm/s, depending on requlations.

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FAX: [phone]
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3 SAFETY
3.1 Warnings and ways to prevent accidents during normal operation
When using this machine, operator should be careful and exact, because this machine is
classied as dangerous construction machine. Manufacturer does not take responsibility for the
damage of machine or accidents, which are caused by the machine abuses.
Warnings below are only used in this manual and are suggested to be taken in consideration
when using the machine.
Warning! Watch out for the moving tools, ngers can be caught in. If safety devices like
AOPD are muted, or machine is designed to close only at safety speed, closing speed is
limited to 10mm/s, and closing movement will always be stopped by releasing pedal or
pressing pedal over force limit to position 3. Make sure that releasing of trapped person
section 3.16 is clear.
Warning! Watch out for deection of protruding work-pieces. In case of long, protruding
work-piece, adjust bending speed to 1mm/s and increase it little by little until bending
process feels comfortable and the end of long work-piece is not moving dangerously
fast.
Warning! Be careful when bending box shaped parts as ngers can be crushed between
the existing, upwards protruding side of the part and the frame of machine. Pay attention
how you hold the part, never hold the part from the end where the upwards protruding
side is.
Warning! Back gauge manual adjustments must be done through the back door. Never
place hands between tools, this must be a basic rule even if power is turned o.
Warning! Only professional electrician is allowed to open the control cabinet door.
Warning! After tool chance pay attention to programmed tool values and AOPD
adjustments. Wrong programmed tool values may lead to breaking the tools. If AOPD is
adjusted in a wrong way this may prevent machine operating in correct way. In sections
5.2.4 and 5.2.9 are explained correct way to program tool info and adjust AOPD.
Warning! Machine falling during transportation can cause serious injuries and break the
machine. In section 3.11 safe way of transportation is explained.

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3.2 Warning signs
From left to right, up to down:
Warning sign in electric cabinet door for danger of electric shock
Warning sign in front of machine for danger caused by deection of protruding work-pieces
Warning sign in front of machine for danger of getting crushed between bending tools
Warning sign in front of machine for danger of getting crushed between work-piece and parts
of machine

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3.3 Safety devices / functions
light curtain, laser actuated AOPD, hold-to-run control or scanner system to
stop the beam closing and hold it as stopped. When a safety device is being
muted or access is prevented only by hold-to-run control, press brakes beams
closing speed is limited to <=10mm/s.
Safety foot pedal for hold-to-run control with a 3 position where 1st and 3rd
position stops the closing of press and 2nd position allows the closing.
Programmable reduced bending speed for protection against injury caused by
the deection of a protruding workpiece.
Side guards to prevent lateral reach from the sides of the machine into the
danger zone.
Interlocked back guard to prevent access from the rear of machine to the
danger zone.
Emergency stop for all actuators to stop and to isolate them from energy
3.4 General safety
�Machine owner must retail this instruction manual for whole service time of the machine.
Instructions for the machines correct use and safety are included in the manual.
�Machine must only be used in the sheet metal industry. Machine must not be used for
any other purpose.
�The thickest recommended sheet metal is 6 mm. For your own safety, do not use any
thicker sheet metal. (Recommended thickness of the sheet metal can change in
dierent material.)
�Don’t change construction or design of the machine any way.
�For your own safety, read this user manual carefully.
�Read manufacturer / retail dealer duties and make sure, that machine is installed
accordingly.
�After you have closed the deal, make sure that manufacturer introduces you the correct
use of machine.
�Follow all the rules which includes machine safety.
�The operator must be an adult and able to use the machine.
�The operator must know the downrights of this manual. The Operator has a
responsibility for his own safety and also for the safety of the others.
�Machine operators are recommended to be aged 16 and over. Even then, older and
more experienced persons must educate a younger person to use the machine. In the
vicinity of the machine shouldn’t sojourn other people during working, so that the user
manages to avoid disturbing factors and the user’s concentration is on his duties.
�Machine user must be in good physical condition. Breaks should retain often enough.
Machine shouldn’t be used under the inuence of any kind of intoxicating substance.

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3.5 Before starting to work
�Make overall check, that machine is t for duty.
�Check that tools are in good shape, if you notice any damages, tools must be replaced
immediately.
�Make sure that your working area is clean, that will prevent tripping or slipping.
�Machine is recommended to be bolted on the oor.
3.6 During working
�Always take care of the sucient lighting. (The minimum requirement is 500 lux).
�It’s recommend that other people are not in the vicinity of the danger area during work.
�Stop the machine when you leave away from the machine.
�Necessary parts should be changed in consequence of breaking or exhaustion. And
always use those spare parts which the manufacturer delivers or recommends.
�You must follow extreme caution during work and should be concentrated in ongoing
function.
�If you hear an abnormal sound from machine, stop the machine and check where the
sound comes, so a possible fault can be xed immediately.
3.7 Changing the tools
After changing the die make sure die is xed properly with die xing screws.
After changing the punch make sure punch is xed properly with punch xing screws and
punch's left or right end wont exeed the punch holders ends.
After changing of punch or die make sure active program has correct punch and die values.
Refer to section 5.2.4 in this manual where tool info programming is explained.
If machine has Lazersafe AOPD refer to section 4.2.9 in this manual to perform AOPD
adjustments.
WARNING! Wrong punch or die values in program may lead to breaking of the tools.
WARNING! Maximun weight and lenghts for punches and dies are:
-C9 punch max weight 15kg. Max length for punch and die 868mm.
-C12/Bull12 punch max weight 20kg. Max length for punch and die 1190mm.
-C15/Bull15 punch max weight 26kg. Max length for punch and die 1530mm.
-G20 punch max weight 35kg. Max length for punch and die 2100mm.
-G25 punch max weight 44kg. Max length for punch and die 2600mm.
-G30 punch max weight 52kg. Max length for punch and die 3100mm.
-G40 punch max weight 69kg. Max length for punch and die 4100mm.

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3.8 Basic maintenance
Every two weeks:
�Check the condition and tightness of belts
�Grease ball screws and bearing
�Grease linear bearings of linear guidings
�Check that screws and nuts are tight.
�Check cable conditions.
Recommend grease is NLGI class 2.
3.9 Periodic inspection / tests after installation or major overhaul of the
machine
Once a year manufacturer or manufacturers dealer shall perform periodic inspection according
the following check list in addition of basic maintenance list. Also after installation or major
overhaul the following tests must be performed by manufacturer/dealer.
□Emergency stop tested
□Interlocking of sideguards tested
□Interlocking of backguard tested
□Stopping of ram movement by both foot pedal positions 1 and 3 tested
□Functionality of all limit switches of all axes tested
□Lining and leveling of brackets of AOPD checked
□Reference values of all axes checked
□Test bends done with accepted max error of 0,1mm
3.10Cleaning
�Check the ball screws and the linear guidings if they need to be cleaned.
�Check the touch screen if it’s need to be cleaned.
�Warning signs should be in sight freely.
�Clean tools when necessary.
�Clean possible contraries away from working area.

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3.11 Transportation
�Before transporting the machine, make sure that the machine is disconnected from
power.
�Machine must be lifted up by a lifting belt or by chains with a forklift or a crane
�Lifting points and centre of gravity are marked in following picture.
�Weight and dimensions are mentioned in machine ID plate
�Protect machine from humidity.
WARNING! Machine falling can cause serious injuries or break the machine.

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C12 / C15

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G20 – G40

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3.12Acting in extremis
When emergency situation happens, act by the rules of the general emergency rules.
3.13 Disposal
Disposal of the machine will be taken care as the general rules require.
3.14 Manufacturer/ retail dealer duty
�Manufacturer/ retail dealer responses the transportation of the machine to the client.
�Machine install to t for your duty (include testing, adjustments etc.)
�Training, how to use the machine
�Setting the machine parameters
NOTE! Operators are not allowed to change the parameters protected by password.
Manufacturer/retail dealer must teach the client how the edging press works and its correct use
and also tell to the client which dangers are possible when working with the machine.
Manufacturer/ retail dealer must go through the rules by lling the signicant details, so that the
clients won’t have any unclear things.
If necessary, manufacturer/retail dealer gives instructions in problem cases.
3.15 Noise
Noise was measured at the operators place which is in the front of the machine.
C9: <70dB(A)
C12/C15: <74dB(A)
G20-G40, Bull12-Bull15: <79dB(A)

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3.16 Release of trapped person
1. Turn power o from main switch
2. Remove covers above Y axis servo motors. Cut the timing belts by using tools designed
to cut metal, for example angle grinder, as timing belts have steel wires inside them.
3. Force ram/upper tool up by using one of the following methods
-Manually rotate each Y axis timing pulley clock wise (while observing above)
-Force upper beam up with a hydraulic jack
-Force upper beam up with a fork lift
3.17 Replacing the batteries
Y absolute encoder:
In case the machine has absolute encoders in Y axis servo motors these batteries must be
replaced every 3 years. When changing the battery follow the same rule as above; do not
replace the battery before drive has had power on atleast for 5min and new battery must be
installed within 5min after disconnecting the old one.

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4 WORKING WITH THE MACHINE
4.1 Basic operations
4.1.1 Startup
Power is turned ON from the main switch located at the electric cabinet door. After this safety
circuit must be reset from blue mechanical button.
If machine has lazersafe safety device, back guard must be separately reset from mechanical
blue button at the backside of electric cabinet, excluding model C9.
4.1.2 Shutdown
It is recommended that machine would be shut down if it is not operated continuously. Power
can be turned OFF from the main switch located at the electric cabinet door.
4.1.3 Emergency stop
Machine can be stopped by emergency stop by pressing the emergency stop button next to the
touch screen. To continue after emergency stop, the button must be released and safety circuit
must be reset by pressing the mechanical blue reset button.
NOTE! Use emergency stop only in emergency cases.