Autrol APT3200 Series User manual

AUTROL SERIES AUTROL®Operation Manual: M3200-E01B
Model APT3200
Autrol Smart Pressure Transmitter
Operating Manual
DUON SYSTEM Co., Ltd.
http://www.autrol.com
This manual can be change and revised for quality upgrade without an advance notice.

APT3100SmartPressureTransmitter OperationManualM3200-E01B
APT3200 Smart Pressure Transmitter
This manual is made so that general user can help to
install and operate APT3200 Smart Pressure Transmitter
efficiently.
Before handling APT3200 transmitter, all users have to
be fully aware of it.
Information on this manual can be changed without an advance notice.
DUON SYSTEM CO., LTD.
60-31, Gasan-dong, Geumchon-gu, SEOUL KOREA
TEL [phone]
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APT3100SmartPressureTransmitter OperationManualM3200-E01B
Table of Contents
Chapter 1 Introduction
1.1 Using This Manual
1.2 Overview of Transmitter
1.3 Software Compatibility
1.4 Transmitter Components
Chapter 2 Handling Cautions
2.1 Unpacking
2.2 Models and Specifications Check
2.3 Storage
2.4 Selecting the Installation Locations
2.5 Calibration on Spot after Installation
2.6 Pressure Connections
2.7 Waterproofing of Cable Conduit Connections
2.8 Restrictions on Use of Radio Transceiver
2.9 Insulation Resistance Test and Dielectric Strength Test
2.10 Installation of Explosion Protected Type Transmitters
2.10.1 KOSHA Certification
2.10.2 KTLCertification
2.10.3 CSA Flameproof Certification
2.11 EMC Conformity Standards
Chapter 3 Transmitter Functions
3.1 Overview
3.2 Safety Messages
3.3 Warning
3.4 Fail Mode Alarm
3.5
EEProm-Write Enable and Disable Mode Jumper
3.6 Configuration of Alarm and Security Jumper Procedures
3.7 Configuration of Zero and Span Procedure
3.8 Configuration of Sensor Zero Trim
3.9 Commissioning on the bench with HHT
Chapter 4 Installation
4.1 Overview
4.2 Safety Messages
4.3 Warning
4.4 Commissioning on the bench with Hand-Held Terminal
4.5 General Considerations
4.6 Electrical Considerations (Power Supply)
4.7 Wiring
4.8 Mechanical Considerations
4.9 Environmental considerations
Chapter 5 On-line Operation
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APT3100SmartPressureTransmitter OperationManualM3200-E01B
5.1 Overview
5.2 Safety Messages
5.3 Configuration Data Review
5.4 Check Output
5.5 Basic Setup
5.6 Detail Setup
5.7 Information Variables Setup
5.8 Diagnostics and Services
5.9 Calibration
Chapter 6 Maintenance
6.1 Overview
6.2 Safety Messages
6.3 Hardware Diagnosis
6.4 Hardware Maintenance
Appendix I
LCD Display Code for APT3200 Smart Pressure Transmitter
Appendix II
275 Hart Communicator User Guide for APT3200 Smart Pressure Transmitter
Appendix III
PDA User Guide for APT3200 Smart Pressure Transmitter
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APT3100SmartPressureTransmitter OperationManualM3200-E01B
Chapter 1 Introduction
The APT3200 Smart Pressure Transmitter are correctly calibrated at the factory before shipment. To
ensure correct and efficient use of the instrument, please read this manual thoroughly and fully
understand how to operate the instrument before operating it
①The contents of this manual are subject to change without prior notice.
②All rights reserved. No part of this manual may be reproduced in any form without DUON
System’s written permission.
③If any question arises or errors are found, or if any information is missiong from this manual,
please inform the nearest DUON System sales office.
④The specifications covered by this manual are limited to those for the standard type under
the specified model number break-down and do not cover custom-made instrument.
⑤Please note that changes in the specifications, construction, or component parts of the
instrument may not immediatelty be reflected in this manual at the time of change, provided
that postponement of revisions will not cause difficulty to the user from a functional of
performance standpoint.
1.1 Using This Manual
The Chapters in this operating manual provide information on installing, operating, and maintaining
devices from the AUTROL Model APT3200 Samrt Pressure Transmitter. The Chapters are organized as
follows. Chapter 2 Handling Cautions
This chapter consists of core information for installing APT3200 on operating place after
buying it. Chapter 2 provides instructon on commissioning and operating Model APT-3200 Smart
Pressure Transmitters. Informations on software functions, configuration parameters, and on-line
variables is also included.
Chapter 3 Transmitter Functions
Chapter 3 contains in consideration of handling Model APT3200 Smart Pressure Transmitters.
Chapter 4 Installation
Chapter 4 contains mechanical, environment consideration and electrical installation
instructions on the Model APT3200 Smart Pressure Transmitters.
Chapter 5 On-line Operation
Chapter 5 describes the configuration the parameter how to use variety of the Model
APT3200 Smart Pressure Transmitters' software fucntion and configuration. See the following list for
the details.
①Regulations of circuit's Input/Output characteristics; Sensor or Output Trim
②Changed of output characteristic; Range Configuration, Output Type, Damping,Unit
③Changed of general data; Tag No.,Date,Message etc.
Chapter 6 Maintenance
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APT3100SmartPressureTransmitter OperationManualM3200-E01B
Chapter 6 contains hardware diagnostics ,troubleshooting and maintenace task.
1.2 Overview of Transmitter
Autrol® Smart Pressure Transmitter based in a microprocessor is the pressure transmitter, has a
designed capacitance sensor optimized for draft measurement. APT-3200 has a true draft analog
range from 0 to 20mA offering that feature that a pressure range or after convert analog range to
HART (Communication) digital signal transmit for control systems like DCS, PLC. This Model has
explosion protected type (Instrinsically Safety) and high precision, better reliabilty and is available on
digital commuication for the use remotes communication system.
This transmitter is enabled in HART commmunication with Host, HHT (HART Hand-Held Terminal), PC
Configurator, or PDA Configurator. Thus, transmitter various variables in host is enable to be changed,
configured and tested calibrated by users. For the HART Communication between DC Power Supply of
24 Vdc and Transmitter has to terminate 250~ 550 Ohm as loop resistance by series connection.
1.3 Software Compatibility
Autrol® Smart Pressure Transmitter's software is implemented and complemented if necssary. Uses of
the transmitter will not be a compatibility software is contained in the host of the HHT(Model 275
HART Communicator). In this case contact us for software DD(Device Descriptor) to be able to use
with the transmitter, you must to use loading in HHT, etc.
There can be deviations on funcitions as to Firmware Revision of transmitter. This manual is based on
Firmware Revision 22. For upgrading Firmware Revision 19 for Revision 22, EEPROM of MCU Board
should be changed.
Function deviations as to Firmware Revision are same as under box.
Function Supports
(OK=possible, NA=impossible)
No Functions R17 R22
1 Sensor Zero Trim with Zero/Span button NA OK
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APT3100SmartPressureTransmitter OperationManualM3200-E01B
1.4 Transmitter Components
The components and figure of Autrol® Smart Pressure Transmitter is suggested on the next page.
Follow the precedure described on figure 1-1, 1-2 and 1-3.
[Figure 1-1 Transmitter Exposed View and Components]
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APT3100SmartPressureTransmitter OperationManualM3200-E01B
Chapter 2 Handling Cautions
This chapter consists of cautions for transmitter handling and storage, selection of installation
locations, insulation and explosion structure, etc.
[Quick Reference Manual]
Step Job Job Details Instrument
1 Unpacking - Unpack transmitter packing
2 Model and
Specifications
Check
-Make sure whether the delivered transmitter is same
as options attached on its nameplate
3 Storage
-Places not exposed to water, non-vibration and non-
impact area
-Ambient temperature 25 deg C and relative humidity
65% RH
4 Calibration on a
Calibration Room
- Configuration of Range, Zero/Span, Unit, Tag,
Damping Time, Transfer Function, DA Trim and other
parameters
- HHT
- Pressure
Source
(requested)
- Galvanometer
5 Installation
Locations
-Where ambient temperature is not fluctuated
-Where corrosion happens by chemical materials, etc.
-Where vibration and impact is not severe
-Where non-explosion area is matched on
explosionproof regulations
-Where maintenance is very easy
(Engineering)
6 Mechanical
Considerations -Where transmitter can be handled easily
-Be cautious not leaking the pressure. (Engineering)
7 Electrical
Considerations
-Connect 24 Vdc
(Power Supply is 11.9 Vdc – 45 Vdc)
-For HART communication, total resistance on
transmitter terminal loop should be 250 – 550 Ohm.
(Engineering)
8 Mounting and
Installation
-For mounting transmitter, an appropriate bracket
should be used.
-Transmitter should be fixed well against swing.
(Mounting and
Installation)
9 Calibration on
Spot
-Sensor Zero Trim has to be done after ten seconds,
namely, differential pressure become zero and
stabilized.
-Make sure that PV value of transmitter is zero and
current is 4 mA.
HHT or
Zero/Span
button
10 Pressure -Do not apply the regulated pressure.
-Open the closed stop valve slowly (Applying
pressure)
11 Operation - Make sure whether transmitter operates well or not Eye or HHT
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APT3100SmartPressureTransmitter OperationManualM3200-E01B
2.1 Unpacking
When moving the transmitter to the installation site, keep it in its original packaging. Then, unpack
the transmitter there to avoid damage on the way.
2.2 Models and Specifications Check
The model name and specifications are indicated on the nameplate to the case. Please check your
specification and wanted model.
2.3 Storage
The following precautions must be observed when storing the instrument, especially for a long period.
(1) Select a storage area that meets the following conditions:
(a) It is not exposed to rain or water.
(b) It suffers minimum vibration and shock.
(c) If possible, it is preferable at normal temperature and humidity (approx. 25°C, 65% RH).
However, it has an ambient temperature and relative humidity within the following ranges.
●Ambient Temperature: -40 ~ 85°C (without LCD module)
-30 ~ 80°C (with LCD module)
* General Use -20 ~ 60°C (CSA Explosionproof)
●Relative Humidity: 5% ~ 98% RH (at 40°C)
(2) When storing the transmitter, repack it as nearly as possible to the way it was packed when
delivered from the factory.
(3) If storing a transmitter that has been used, thoroughly clean diaphragm surfaces (the pressure-
detector sections) of the diaphragm seals, so that no measured fluid remains on them. In addition,
make sure before storing that the pressure-detector and transmitter assemblies are securely
mounted.
2.4 Selecting Installation Locations
The transmitter is designed to withstand severe environmental conditions. However, to ensure stable
and accurate operation for many years, the following precautions must be observed when selecting an
installation location.
(1) Ambient Temperature
Avoid locations subject to wide temperature variations or a significant temperature gradient. If the
location is exposed to radiant heat from plant equipment, provide adequate insulation or
ventilation.
(2) Ambient Atmosphere
Avoid installing the transmitter in a corrosive atmosphere. If the transmitter must be installed in a
corrosive atmosphere, there must be adequate ventilation as well as measures to prevent intrusion
or stagnation of rainwater in conduits. Moreover, there should be appropriate ventilation
preventing corrosion by rain gathered on conduit.
(3) Shock and Vibration
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APT3100SmartPressureTransmitter OperationManualM3200-E01B
Select an installation site suffering minimum shock and vibration (although the transmitter is
designed to be relatively resistant to shock and vibration)
(4) Installation of Explosion-protected Transmitters
Explosion-protected transmitters can be installed in hazardous areas according to the gas types
for which they are certified.
(5) Select a place that transmitter maintenance is very easy.
2.5 Calibration on Spot after Installation
(1) Sensor Zero Trim should be done after transmitter is installed on spot, because zero point is not
accurate as to mounting status.
(2) For Sensor Zero Trim, make differential pressure of transmitter for zero in advance. Then, make
Sensor Zero Trim after pressure is sufficiently stabilized (after approximately 10 seconds).
(3) There are two ways for making differential pressure for zero. One is to apply zero differential
pressure (making same pressure both high and low side pressure). The other is to close Hign and
Low side of stop valve of 3 valve manifold and to open its equalizing valve.
(4) Sensor Zero Trimming is to use HHT (275 calibrator), PC or PDA configurator, and to use
Zero/Span button. Make sure all details on this manual.
(5) Refer to On-line Operation for configuring another parameters except Sensor Zero Trim
2.6 Pressure Connections
▲Warning
◈Instrument installed in the process is under presure. Never loosen or tighten the flange bolts as it may
cause dangerous spouting of process fluid.
◈If the accumulated process fluid may be toxic or otherwise harmful, take approriate care to avoid contack
with the bodym of inhalation of vapors even after dismounting the instrument from process line for
maintenance.
The following precautions must be observed in order to safely operate the transmitter under pressure.
(1) Never apply a pressure higher than the specified maximum working pressure.
(2) Confirm the option of pressure connection of transmitter. Necessarily use standardized and quality-
approved parts.
(3) In case of being needed by hard circumstances and regulations, there should be seal equipment
for leakage.
2.7 Waterproofing of Cable Conduit Connections
Apply a non-hardening sealant (silicone or tape, etc.) to the threads to waterproof the transmitter
cable conduit connections.
2.8 Restrictions on Use of Radio Transceivers
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APT3100SmartPressureTransmitter OperationManualM3200-E01B
▲Warning
◈Although the transmitter has been designed to resist high frequency electrical noise, if a radio transeiver is
used near the transmitter of its external wiring, the transmitter may be affected by high frequency noise
pickup. To test for such effects, bring the transceiver in use slowly from a distance of several meters from
the transmitter, and observe the measurement loop for noise effects. Thereafter, always use the
transceiver outside the area affected by noise.
2.9 Insulation Resistance Test and Dielectric Strength Test
Since the transmitter has undergone insulation resistance and dielectric strength tests at the factory
before shipment, normally these tests are not required. However, if required, observe the following
precautions in the test procedures.
(1) Do not perform such tests more frequently than is absolutely necessary. Even test voltages that do
not cause visible damage to the insulation may degrade the insulation and reduce safety margins.
(2) Never apply a voltage exceeding 500 Vdc (100 Vdc with an internal lightening protector) for the
insulation resistance test, nor a voltage exceeding 500V AC (100V AC with an internal lighting
protector) for the dielectric strength test.
(3) Before conducting these tests, disconnect all signal lines from the transmitter terminals. Perform
the tests in the following procedure.
(4) Insulation Resistance test
(a) Short-circuit the + and - SUPPLY terminals in the terminal box.
(b) Turn OFF the insulation tester. Then connect the insulation tester plus (+) lead wire to the
shorted SUPPLY terminals and the minus (-) lead wire to the grounding terminal.
(c) Turn ON the insulation tester power and measure the insulation resistance. The voltage
should be applied short as possible to verify that insulation resistance is at least 20MΩ.
(d) After completing the test and being very careful not to touch exposed conductors disconnect
the insulation tester and connect a 100kW resister between the grounding terminal and the
short-circuiting SUPPLY terminals. Leave this resistor connected at least three second to
discharge any static potential. Do not touch the terminal while it is discharging.
(5) Dielectric Strength Test
(a) Short-circuit the + and - SUPPLY terminals in the terminal box.
(b) Turn OFF the dielectric strength tester. Then connect the tester between th shorted SUPPLY
terminal and the grounding terminal. Be sure to connect the grounding lead of the dielectric
strength tester to the ground terminal.
(c) Set the current limit on the dielectric strength tester to 10mA, then turn ON the power and
gradually increase the tester voltage from '0' to the specified voltage.
(d) When the specified voltage is reached, hold it for one minute.
(e) After completing this test, slowly decrease the voltage to avoid any voltage surges.
2.10 Installation of Explosion Protected Type Transmitters
2.10.1 KOSHA Certification
Caution for KOSHA Flameproof is following type.
[Note1] Model APT3200 diaphragm sealed for potentially explosive atmosphere:
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APT3100SmartPressureTransmitter OperationManualM3200-E01B
zType of Protection and Marking Code: Ex d ⅡC T6
zTemperature Class: T6
zAmbient Temperature: -20 ~ 60'C
zProcess Temperature: Max. 80'C
[Note2] Electrical Data
zSupply Voltage: Maximum 45 Vdc
zOutput signal: 4 ~ 20mA, maximum 22mA
[Note3] Installation
zAll wiring shall comply with local installation requirement.
CAUTION IN EXPLOSIVE ATMOSPHERE DO NOT OPEN WHILE ENERGIZED
zThe cable entry devices shall be of a certified flameproof type, suitable for conditions of
use.
[Note4] Operation
zWait one minute after power -disconnection, before opening the enclosure.
zTake care not to generate mechanical spark when access to the instrument and
peripheral devices in hazardous location.
[Note5] Maintenance and Repair
zThe instrument modification or parts replacement by other than authorized
representative of DUON System is prohibited and will void KOSHA Flameproof.
2.10.2 KTL Certification
Caution for KTL intrinsic safety type is following type.
[Note1] Model APT3200 for potentially explosive atmosphere:
zType of Protection and Marking Code: Ex ia ⅡC T5
zTemperature Class: T5
zAmbient Temperature: -20 ~ 60'C
zProcess Temperature: Max. 80'C
[Note2] Entity Parameter
zUmax = 40 Vdc
zImax = 165 mA
zPmax = 0.9 W
zCi = 1.102 μF
zLi = 0.94 mH
CAUTION Necessarily use an appropriate barrier matched on the above Entity Parameter.
[Note3] Installation
zAll wiring shall comply with local installation requirement.
[Note5] Maintenance and Repair
zThe instrument modification or parts replacement by other than authorized
representative of DUON System is prohibited and will void KTL Intrinsic Safety Type.
2.10.3 CSA Certification
Caution for CSA Explosionproof / Flameproof is following type.
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APT3100SmartPressureTransmitter OperationManualM3200-E01B
[Note1] Hazardous Area for APT3200 Process Transmitter
zExplosionproof for Class I, Division 1, Group A, B, C and D
zDust-ignitionprrof for Class II, Division 1, Group E, F and G ; Class III
zFlameproof for Class I, Zone 1 : Ex d II C
zTemperatureClass : T6 T5 T4
zProcess Temperature : 85 C 100 C 120 C
zNonsparking Equipment for class I, Zone 2 : Ex nA IIC T4
zEnclosure : Type 4X, IP66
zAmbient Temperature : -20 to 60 C
zSupply Voltage : 42V dc max.
zOutput Signal : 4 to 20mA + HART
zElectrical Connection : 1/2” – 14 npt Female
zList of standards that product compiles with, specifically E60079-1 end E60079-15.
zThe warning:
“WARNING-EXPOLSION HAZARD-SUBSTITUTION OF
COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2”
or
equivalent
[Note2] Installation
zAll wirings have to be installed by the final revision of Canadian Electrical Code.
zInput equipment of cable should be certified by explosionproof and be adjusted to using
conditions.
zWire connection that is no use has blocked by available plugs.
zAll screws of cable tube have to be set the 5 teeth.
zMethod of cable connection has to be followed by Class I, Division 1 in spite of its length.
zAll cable tubes have to be sealed with 50 cm from housing.
zInstallation in Division 2 zone does not need to be sealed.
zIn assembly of sensor module and housing, over 7 screws have to be set the teeth and
be fixed in order not to spin.
[Note4] Operation
zBe cautious of the CAUTION attached to transmitter.
CAUTION IN EXPLOSIVE ATMOSHERE DO NOT OPEN WHILE ENERGIZED
zWait one minute after power-disconnection, before opening the enclosure.
zTake care not to generate mechanical spark when access to the instrument and
peripheral devices in hazardous location.
[Note5] Maintenance and Repair
zThe instrument modification or parts replacement by other than authorized
representative of DUON System is prohibited and will void CSA Explosionprooof /
Flameproof.
2.10 EMC Conformity Standards
EMI (Emission): EN55011
EMS (Immunity): EN50082-2
DUON System recommends customer to apply the Metal Conduit Wiring or to upset he twisted pair
Shield Cable for signal wiring to conform the requirement of EMC Regulation, when customer installs
AUTROL Series Transmitters to the plant.
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APT3100SmartPressureTransmitter OperationManualM3200-E01B
Chapter 3 Transmitter Functions
3.1 Overview
This Chapter contains information on operating Model APT3200. Tasks that should be performed on
the bench priori to installation are explained in this chapter.
3.2 Safety Message
Procedures and instructions in this chapter may require special precautions to ensure the safety of the
personal performing the operations. Information that raises potential safety issues is indicated by
warning symbol(▲). Refer to the following safety messages before performing an operation preceded
by this symbol.
3.3 Warning
▲Warning
Explosion can result in death or serious injury:
◈Do not remove the transmitter covers in explosion environments when the circuit is alive.
◈Transmitter covers must be fully engaged to meet explosionproof requirements.
▲Warning
Electrical can result in death serious injury:
◈The qualification which is educated only the person whom it prepares will be able to establish the
transmitter.
▲Warning
Electrical can result in death serious injury:
◈Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical
shock.
3.4 Fail Mode Alarm
AUTROL® Smart Pressure Transmitter automatically and continuously performs self-diagnostic
routines. If the self-diagnostic routines detect a failure, the transmitter drives its output outside of the
normal saturation values. The transmitter will drive its output low(down) or high(up) based on the
position of the failure mode alarm jumper . See Table 3.1 for Output values.
Level 4~20mA Saturation 4~20mA Alarm
Low/Down 3.9mA ≤3.75mA
High/Up 20.8mA ≥21.75mA
[Table 3-1 Standard Alarm and Saturation Value]
Fail Mode Select Jumper Switch has in LCD Module and Main CPU Module and Jumper Switch Line is
connected circuital. In case of Not LCD Module, we can use CPU Module's Fail Mode Select Jumper
Switch and In case of LCD Module we can use LCD Module's Jumper Switch. In this case, CPU Module
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APT3100SmartPressureTransmitter OperationManualM3200-E01B
is selected "Down" side. No selected we can select "Down" side.
(Jumper Select Switch is followed in Figure 3-2, 3-3)
Both LCD Module and CPU Module Only CPU
Module
Select Fail Mode CPU Module LCD Module CPU Module
Fail Down Down D D
Down U
Fail Up Up U or D U
Fail Mode Select
Jumper Switch
[Figure 3-2 LCD Module’s Fail Mode Select Jumper]
CPU Module: Fail-Mode Select Jumper Switch
EEP-WRITE JMM1 FAIL
DIS O O O O UP
OO O O
EN OO O O DOWN
(Select EN) (Select Down)
LCD Module: Fail-Mode Select Jumper Switch
U O O O O O O D O O O D
(Down selected) FAILMODE (Up selected)
3.5 EEProm-Write Enable and Disable Mode Jumper
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APT3100SmartPressureTransmitter OperationManualM3200-E01B
There is the EEPROM (Electrically Erasable Programmable ROM) restoring various configuration
variables in Transmitter. For protect to change configuration variable data in software, hardware side
there is Write-Protect Mode and Jumper Switch selected it segmented "EEP-Write DIS / EN " in Main
CPU Module. Thus if you connect Jumper to DIS you can't change configuration data in EEPROM,
when you connect Jumper to EN you can change configuration data in EEPROM. No connected Jumper,
it is classified EN. At the factory before shipment, it is configured "EN". (Following figure 3-3)
CPU Module’s Jumper
Switch
1) Fail Mode select
2) EEP Write select
[Figure 3-3 CPU Module’s Fail-mode, EEP-Write Select Jumper Switch]
There are two security methods in APT3200. Following this.
(1) Security Jumper: protect to writing configuration parameters of transmitter.
(2) Physical removing Zero and Span Magnetic Buttons of Transmitter: you are not able to regulate
Zero and Span in Local.
[Notification] If EEP-Write is not connected, it is classified Security Off state.
3.5.1 Security Jumper (EEPROM Write Protect)
Protect to change Configuration Parameter of transmitter to Write Protect Jumper.
3.5.2 Zero and Span Magnetic Button
To remove Magnetic Button, you can't configure Zero and Span in Local.
.
3.6 Configuration of Alarm and Security Jumper Procedures
To change Jumper's position, follow this.
(1) If install the transmitter, cutoff power.
(2) Open the housing front side covers. In case Power Supply, don't open the covers of
transmitter
(3) After turn off Jumper, turn on at wanted position.
(4) Close the housing covers. You must fully engage to meet explosion proof requirements.
3.7 Configuration of Zero and Span Procedures
There are two method configuring Zero and Span's Range. Follow this.
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APT3100SmartPressureTransmitter OperationManualM3200-E01B
(1) Zero/Span Button mounted in Transmitter.
(2) HHT Configurator by HART Communication (following chapter 4)
** Refer to “275 Hart Communicator User Guide” on Appendix II for details.
Zero/Span configuration process by Zero/Span Button of transmitter is following this.
(1) Release to both sides bolts of Name Plate in the upper part of transmitter and if push down
right of Name Plate, appear to Zero/Span Button (following figure 3-4)
(2) Zero Configurations
Set the current process value for Lower Range Value (4 mA).
Put purposed pressure for zero over 10 seconds and push Zero Button over 5 seconds. Then
show “Zero” in LCD window. After checking this message, take off the finger from the button.
Push the button over 3 seconds after 1 second passes. Then show “-ZE-“ in LCD window. By
this message, all zero configurations have finished. If the works has failed, show “SPEr” or
“SEtE” in LCD window.
(3) Span Configurations
Set the current process value for Upperr Range Value (20 mA).
Put purposed pressure for zero over 10 seconds and push Span Button over 5 seconds. Then
show “SPAn” in LCD window. After checking this message, take off the finger from the button.
Push the button over 3 seconds after 1 second passes. Then show “-SP-“ in LCD window. By
this message, all zero configurations have finished. If the works has failed, show “SPEr” or
“SEtE” in LCD window.
(4) Zero Trim Configurations.
This work is to trim Primary Value in order to let current process value to know Zero. This work
makes indication value in LCD for zero “0”.
Pushing Zero Button and Span Button over 5 seconds simultaneously after zero configurations,
“Z-tr” shows in LCD window. After checking this message, take off the finger from both buttons.
Push only zero button over 3 seconds after 1 second passes. Then show “-tr-“ in LCD window.
By this message, all zero trim configurations have finished. If the works has failed, show “ZtEr”
or “SEtE” in LCD window. These configurations can be available within Max. 10% of Sensor
Maximum Span.
(5) Close the opened name plate and lock it up.
3.8 Configuration of Sensor Zero Trim
Sensor Zero Trim means to configure deviations as to transmitter mounting status when transmitter
reads sensor value. When sensor trimming is done, transmitter read its applied pressure for zero
during trimming process. Namely, PV becomes zero. If mounting status would be changed, Sensor
Zero Trim has to be done after process pressure makes zero by draining process pressure. And Sensor
Zero Trim should be needed when transmitter installed on a spot after it is calibrated in calibration
room or shop.
Sensor Zero Trim means that PV (Primary Value, which is displayed in LCD Indicator) is made for zero.
But Zero and Span means that optional PV is indicated to 4 mA and 20 mA output for converting
analog output.
Even though Sensor Zero Trim of general smart transmitters is done with HHT, etc., APT3200 is able to
make Sensor Zero Trim using only Sensor/Zero button.
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APT3100SmartPressureTransmitter OperationManualM3200-E01B
There are two ways for Sensor Zero Trim of APT3200.
zUsing Zero/Span button attached on transmitter
zUsing HART communicator, HHT, etc.
For more information and details, please refer to 275 User Guide.
The under guide is a Sensor Zero Trim procedure using Zero/Span button.
(1) Loosen both bolts of Name Plate on upside transmitter and push the right end of Name Plate
back a little bit. (Figure 3-4)
(2) Apply necessary pressure and push Zero and Span button simultaneously over 3 seconds.
Then show “Z-tr” in LCD window (Z-tr means Zero Trim). Remove finger on the buttons after
seeing the message. After one second, push only Zero button over 3 seconds. You can see “-
tr-“. By this, all procedures finish. If this procedure is failed, show “ZtEr’ or “SEtE”.
Range for Sensor Zero Trim is within 10% of Sensor Maximum Span. In case that value over
10% is done for Sensor Zero Trim, this has to make Zero Trim after modulating transmitter
horizon status.
(3) Close cover of Name Plate and lock both bolts.
[Error Messages]
SPEr When a purposed value passes over Sensor Limit Range, or is smaller than minimum
Span
SEtE In case that configured value is not registered in memory
ZtEr In case that configured value is over 10% of Sensor Maximum Span
bEr1 In case that current work would stop during Zero/Span or Zero Trim configurations
In case that button would be pushed at one time, oir be pushed continuously
Zero/Span
Configuratio
n
[Figure 3-4 Transmitter’s Zero/Span configuration Button]
3.10 Shop Commissioning using HHT
Commissioning consists of testing the transmitter, testing the loop, and verifying transmitter
configuration data. APT-3200 Pressure Transmitter may be commissioned using HHT of HART
supported either before of after installation.
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APT3100SmartPressureTransmitter OperationManualM3200-E01B
▲If you connect "TEST" pin, it's not communicated. If it doesn't exposed electronics circuits after
install, you must connect all Jumper of transmitter in the shop commissioning level. Analog output of
transmitter is 4~20 mA, thus it requires Power Supply at 11.9 V ~ 45 Vdc and Ampere meter for
measuring output current. You must connect 250~550 ohm resistor in Power Loop for HART
Communication and HHT or PC Configurator.
COMM TE STCOMM TE ST
[Figure 3-5 Connection the transmitter to HHT]
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APT3100SmartPressureTransmitter OperationManualM3200-E01B
Chapter 4 Installation
4.1 Overview
The information in this chapter 4 covers installation considerations. Dimensional drawings for Model
APT-3200 variation and mounting configuration are included in this chapter.
4.2 Safety Message
Procedures and instructions in this chapter may require special precautions ensure the safety of the
personnel performing the operation. Information that raises potential safety issues is indicated by a
warning symbol(▲). Refer to the following safety messages before performing an operation proceeded
by this symbol.
4.3 Warning
▲Warning
Explosion can result in death or serious injury :
◈Do not remove the transmitter covers in explosion environments when the circuit is alive.
◈Both transmitter covers must be fully engaged to meet explosionproof requirements
▲Warning
Electrical can result in death serious injury:
◈The qualification which is educated only the person whom it prepares will be able to establish the
transmitter.
▲Warning
Process leaks can cause death or serious injury:
◈Install and tighten before applying pressure. Ift you don’t llike this, it can cause process leaks.
▲Warning
Electrical shock can result in death or serious injury. If you install high voltage
environment or false condition, power line and lead will be apprered high voltages.
◈Avoid contact with the leads and terminals.
4.4 Commissioning on the bench with Hand-Held Terminal
After and before installation, You can handle upon commissioning. However, for correctly handling and
knowing the function, before installation you have to handle upon commissioning on the bench with
Hand-Held Terminal.
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