Avdel 07500 User manual

Avdel
An Acument Global Technologies Company
0
Instruction Manual
Pass onto user to read and keep for reference
Hydro-Pneumatic Power Tool
07500
I n s t r u c t i o n M a n u a l
Hydro-Pneumatic Power Tool
Pass onto user to read and keep for reference
07500

AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which
may be introduced after publication. For the latest information always consult Avdel.
SPECIFICATIONS FOR 07500 TOOL
AIR PRESSURE
—
Minimum - Maximum - 5.5 - 7 bar
80 -
100 lbf/in 2
FREE AIR VOLUME REQUIRED
•
@ 5.5 bar / 80 lbf/in 2 ■
5.7 litres .20 ft 3
STROKE
■
Minimum ■ 12.7 mm
.50 in
PULL FORCE
■
@ 5.5 bar / 80 lbf/in
2
■
15.6 kN
3500 lbf
CYCLE TIME
■
Approximately ■
1 second
NOISE LEVEL
■
■
84.7 dB(A)
WEIGHT
■
Without nose equipment
■ 3.85 kg
8.47 lb
VIBRATION
■
Less than ■ 2.5 m/ s 2
8 ft/s2
AIR PRESSURE Minimum - Maximum 5.5 - 7 bar 80 - 100 lbf/in2
FREE AIR VOLUME REQUIRED @ 5.5 bar / 80 lbf/in25.7 litres .20 ft3
STROKE Minimum 12.7 mm .50 in
PULL FORCE @ 5.5 bar / 80 lbf/in215.6 kN 3500 lbf
CYCLE TIME Approximately 1 second
NOISE LEVEL 84.7 dB(A)
WEIGHT Without nose equipment 3.85 kg 8.47 lb
VIBRATION Less than 2.5 m/s28 ft/s2
S P E C I F I C A T I O N S F O R 0 7 5 0 0 T O O L
AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which
may be introduced after publication. For the latest information always consult Avdel.
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■

CO N TEN TS
SAFETY
INTENT OF USE
PUTTING INTO SERVICE
General
 2
Specific to 07500 Tool
 3
General
 4
Tool Dimensions

4
Air Supply 
5
Operating Procedure  5
Accessories 
6 - 7
NOSE ASSEMBLIES
Selection/Fitting/Servicing/Components 
8-10
SERVICING
Regular Servicing
 11
Maintenance 
12-14
General Assembly & Parts List  16-17
PRIMING
Priming Oil Details  18
Priming Procedure
 18-19
FAULT DIAGNOSIS
Fault Diagnosis Table
 20
1
Priming Oil Details 18
Priming Procedure 18-19
Selection/Fitting/Servicing/Components 8-10
Air Supply 5
Operating Procedure 5
Accessories 6 - 7
Tool Dimensions 4
C
O N T E N T S
CO N T E N T S
1
S A F E T Y
General 2
Specific to 07500 Tool 3
F A U L T D I A G N O S I S
Fault Diagnosis Table 20
General 4
I N T E N T O F U S E
P U T T I N G I N T O S E R V I C E
N O S E A S S E M B L I E S
S E R V I C I N G
Regular Servicing 11
Maintenance 12-14
General Assembly & Parts List 16-17
P R I M I N G

AFETY
This instruction manual must be read with particular attention to the following safety rules,
by any person installing, operating, or servicing this tool.
DO NOT USE OUTSIDE THE DESIGN INTENT.
DO NOT USE EQUIPMENT WITH THIS TOOL/MACHINE OTHER THAN THAT
RECOMMENDED AND SUPPLIED BY AVDEL.
OD ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE,
NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR
REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE
PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.
THE TOOL/MACHINE MUST BE MAINTAINED IN A SAFE WORKING CONDITION AT
ALL TIMES AND EXAMINED AT REGULAR INTERVALS FOR DAMAGE AND FUNCTION BY
TRAINED COMPETENT PERSONNEL. ANY DISMANTLING PROCEDURE SHALL BE
UNDERTAKEN ONLY BY PERSONNEL TRAINED IN AVDEL PROCEDURES. DO NOT DISMANTLE
THIS TOOL/MACHINE WITHOUT PRIOR REFERENCE TO THE MAINTENANCE INSTRUCTIONS.
CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS.
IT THE TOOL/MACHINE SHALL AT ALL TIMES BE OPERATED IN ACCORDANCE WITH
RELEVANT HEALTH AND SAFETY LEGISLATION. IN THE U.K. THE "HEALTH AND SAFETY AT
WORK ETC. ACT 1974" APPLIES. ANY QUESTION REGARDING THE CORRECT OPERATION
OF THE TOOL/MACHINE AND OPERATOR SAFETY SHOULD BE DIRECTED TO AVDEL.
THE PRECAUTIONS TO BE OBSERVED WHEN USING THIS TOOL/MACHINE MUST BE
EXPLAINED BY THE CUSTOMER TO ALL OPERATORS.
IT ALWAYS DISCONNECT THE AIRLINE FROM THE TOOL/MACHINE INLET BEFORE
ATTEMPTING TO ADJUST, FIT OR REMOVE A NOSE ASSEMBLY.
DO NOT OPERATE A TOOL/MACHINE THAT IS DIRECTED TOWARDS ANY PERSON(S).
ALWAYS ADOPT A FIRM FOOTING OR A STABLE POSITION BEFORE OPERATING THE
TOOL/MACHINE.
Ts ENSURE THAT VENT HOLES DO NOT BECOME BLOCKED OR COVERED AND THAT
HOSES ARE ALWAYS IN GOOD CONDITION.
2
S
A F E T Y
2
This instruction manual must be read with particular attention to the following safety rules,
by any person installing, operating, or servicing this tool.
DO NOT USE OUTSIDE THE DESIGN INTENT.
DO NOT USE EQUIPMENT WITH THIS TOOL/MACHINE OTHER THAN THAT
RECOMMENDED AND SUPPLIED BY AVDEL.
ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE,
NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR
REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE
PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.
THE TOOL/MACHINE MUST BE MAINTAINED IN A SAFE WORKING CONDITION AT
ALL TIMES AND EXAMINED AT REGULAR INTERVALS FOR DAMAGE AND FUNCTION BY
TRAINED COMPETENT PERSONNEL. ANY DISMANTLING PROCEDURE SHALL BE
UNDERTAKEN ONLY BY PERSONNEL TRAINED IN AVDEL PROCEDURES. DO NOT DISMANTLE
THIS TOOL/MACHINE WITHOUT PRIOR REFERENCE TO THE MAINTENANCE INSTRUCTIONS.
CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS.
THE TOOL/MACHINE SHALL AT ALL TIMES BE OPERATED IN ACCORDANCE WITH
RELEVANT HEALTH AND SAFETY LEGISLATION. IN THE U.K. THE “HEALTH AND SAFETY AT
WORK ETC. ACT 1974” APPLIES. ANY QUESTION REGARDING THE CORRECT OPERATION
OF THE TOOL/MACHINE AND OPERATOR SAFETY SHOULD BE DIRECTED TO AVDEL.
THE PRECAUTIONS TO BE OBSERVED WHEN USING THIS TOOL/MACHINE MUST BE
EXPLAINED BY THE CUSTOMER TO ALL OPERATORS.
ALWAYS DISCONNECT THE AIRLINE FROM THE TOOL/MACHINE INLET BEFORE
ATTEMPTING TO ADJUST, FIT OR REMOVE A NOSE ASSEMBLY.
DO NOT OPERATE A TOOL/MACHINE THAT IS DIRECTED TOWARDS ANY PERSON(S).
ALWAYS ADOPT A FIRM FOOTING OR A STABLE POSITION BEFORE OPERATING THE
TOOL/MACHINE.
ENSURE THAT VENT HOLES DO NOT BECOME BLOCKED OR COVERED AND THAT
HOSES ARE ALWAYS IN GOOD CONDITION.

In
addition to the general safety rules opposite, the following specific safety points must also
be observed:
(i) THE OPERATING PRESSURE SHALL NOT EXCEED 7 BAR - 100 LBF/IN
2 .
DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE.
CARE SHALL BE TAKEN TO ENSURE THAT SPENT PINTAILS ARE NOT ALLOWED TO
CREATE A HAZARD.
IT THE TOOL MUST BE FITTED WITH AN UNDAMAGED PINTAIL DEFLECTOR BEFORE
OPERATING.
c) IF THE TOOL IS USED IN THE VERTICAL NOSE DOWNWARD POSITION, THE PINTAIL
DEFLECTOR SHOULD BE ROTATED UNTIL THE APERTURE IS FACING AWAY FROM THE
OPERATOR AND OTHER PERSON(S) WORKING IN THE VICINITY.
WHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY
THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST PIN EJECTION,
SHOULD A FASTENER BE PLACED 'IN AIR'. WE RECOMMEND WEARING GLOVES IF THERE
ARE SHARP EDGES OR CORNERS ON THE APPLICATION.
IT TAKE CARE TO AVOID ENTANGLEMENT OF LOOSE CLOTHES, TIES, LONG HAIR,
CLEANING RAGS ETC. IN THE MOVING PARTS OF THE TOOL WHICH SHOULD BE KEPT DRY
AND CLEAN FOR BEST POSSIBLE GRIP.
WHEN CARRYING THE TOOL FROM PLACE TO PLACE KEEP HANDS AWAY FROM THE
TRIGGER/LEVER TO AVOID INADVERTENT START UP.
EXCESSIVE CONTACT WITH HYDRAULIC OIL SHOULD BE AVOIDED. TO MINIMIZE THE
POSSIBILITY OF RASHES, CARE SHOULD BE TAKEN TO WASH THOROUGHLY.
3
3
In addition to the general safety rules opposite, the following specific safety points must also
be observed:
THE OPERATING PRESSURE SHALL NOT EXCEED 7 BAR - 100 LBF/IN2.
DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE.
CARE SHALL BE TAKEN TO ENSURE THAT SPENT PINTAILS ARE NOT ALLOWED TO
CREATE A HAZARD.
THE TOOL MUST BE FITTED WITH AN UNDAMAGED PINTAIL DEFLECTOR BEFORE
OPERATING.
IF THE TOOL IS USED IN THE VERTICAL NOSE DOWNWARD POSITION, THE PINTAIL
DEFLECTOR SHOULD BE ROTATED UNTIL THE APERTURE IS FACING AWAY FROM THE
OPERATOR AND OTHER PERSON(S) WORKING IN THE VICINITY.
WHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY
THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST PIN EJECTION,
SHOULD A FASTENER BE PLACED ‘IN AIR’. WE RECOMMEND WEARING GLOVES IF THERE
ARE SHARP EDGES OR CORNERS ON THE APPLICATION.
TAKE CARE TO AVOID ENTANGLEMENT OF LOOSE CLOTHES, TIES, LONG HAIR,
CLEANING RAGS ETC. IN THE MOVING PARTS OF THE TOOL WHICH SHOULD BE KEPT DRY
AND CLEAN FOR BEST POSSIBLE GRIP.
WHEN CARRYING THE TOOL FROM PLACE TO PLACE KEEP HANDS AWAY FROM THE
TRIGGER/LEVER TO AVOID INADVERTENT START UP.
EXCESSIVE CONTACT WITH HYDRAULIC OIL SHOULD BE AVOIDED. TO MINIMIZE THE
POSSIBILITY OF RASHES, CARE SHOULD BE TAKEN TO WASH THOROUGHLY.