Aveo Engineering Nubion Plus User manual

INSTALLATION MANUAL
Nubion Plus
DOC.NO:AVE-N09-IM
© Aveo Engineering Group, s.r.o. All rights reserved. The information contained within this document
must not be disclosed, copied or reproduced in whole or in part without prior written permission from
Aveo Engineering Group, s.r.o.

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Table of Contents
PART 0 MANUAL ADMINISTRATION ............................................................3
0.1 DOCUMENT APPROVAL ............................................................................3
0.2 AMENDMENT RECORD PROCEDURE ..............................................................4
0.3 AFFECTED PAGES PROCEDURE ...................................................................4
PART 1 INSTALLATION DATA.....................................................................5
1.1 PRODUCT INFO ....................................................................................5
1.2 OPERATING INSTRUCTIONS ......................................................................5
1.3 INSTALLATION SCHEMATIC /WIRING DIAGRAM ..............................................6
1.4 CONTROL &POWER INPUTS .....................................................................7
1.5 TECHNICAL SPECIFICATION ......................................................................7
1.6 TECHNICAL DRAWING.............................................................................9
1.7 WIRING CHART .................................................................................. 10
1.8 OPTIC SIMULATION ............................................................................. 11
1.9 EQUIPMENT LIMITATION ........................................................................ 13
1.10 CARE AND CLEANING OF LIGHTS .............................................................. 13
1.11 TESTING THE LIGHTS BEFORE INSTALLATION ................................................ 13
1.12 NOTES ON INSTALLATION ...................................................................... 14
1.13 CONTINUED AIRWORTHINESS INFORMATION ................................................ 15
1.14 ROHS COMPLIANCE STATEMENT .............................................................. 15
1.15 EU REACH REGULATION (EC) NO.1907/2006 ......................................... 15

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Part 0 Manual Administration
0.1 Document approval
This document has been established in accordance with an alternative procedure
to DOA approved under EASA AP429.
This installation manual is applicable for part numbers:
• Nubion Plus Landing (8°) AVE-N09PANSNL-1WP
• Nubion Plus Landing (15°) AVE-N09PANSNL-2WP
• Nubion Plus Taxi (25°) AVE-N09PANSNT-3WP
• Nubion Plus Taxi (45°) AVE-N09PANSNT-5WP
• Nubion Plus Taxi (35° x 55°) AVE-N09PANSNT-EWP
Compiled by: 03. – Sep - 2021
Petr Jaroš
Engineer, Aveo Engineering Group, s.r.o.
Approved by: 03. – Sep - 2021
Georg Hartl
Head of DO, Aveo Engineering Group, s.r.o.

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0.2 Amendment Record procedure
The master copy of this document shall be kept electronically as a read only
document under the control of Aveo Engineering Group, s.r.o. as Master Copy.
ALL amendments to this manual will initiate a raise of issue.
ALL raises of issue will be given a sequential numeric issue ident sequentially
from 01 to 99 in Table 01 - Issue No: Column– Initial Issue of Document will
be “01”
ALL Issues of this document will be approved by Head of DO
0.3 Affected Pages Procedure
ALL pages affected by ANY raise of issue of this document will be listed in Table
01 - Affected Pages Column.
The reason(s) for ALL raise of issue and description of change due to raise of
issue will be provided for ALL raises of issue in Table 01 - Details Column.
Changes from the previous issue are highlighted by YELLOW HIGHLIGHTING
over new content. AND YELLOW HIGHLIGHTING AND CROSSING OUT of
deleted content.
Example (CROSSING OUT)
Issue
No.
Details
Date
Affected
Pages
01
Initial Issue
03.Sep.2021
ALL
Table 01: Document Amendment Record Table

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Part 1 Installation data
1.1 Product Info
The Nubion Plus™ landing or taxi light is a high powered LED light use in GA and
transport category aircraft. It has been designed to be lightweight and with a low
power draw to meet the highest requirements of all certified aircraft.
• Nubion Plus Landing (8°) AVE-N09PANSNL-1WP
• Nubion Plus Landing (15°) AVE-N09PANSNL-2WP
• Nubion Plus Taxi (25°) AVE-N09PANSNT-3WP
• Nubion Plus Taxi (45°) AVE-N09PANSNT-5WP
• Nubion Plus Taxi (35° x 55°) AVE-N09PANSNT-EWP
1.2 Operating Instructions
When installed on the aircraft, using the aircraft’s power (14 or 28 volts), the light
will be at its maximum intensity. Operating Voltage range is 9-36VDC.

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1.3 Installation Schematic / Wiring Diagram

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1.4 Control & Power Inputs
RED Input Power, AWG 22
BLACK Power Return, AWG 22
GREEN/YELLOW Chassis, AWG 22
WHITE Master/Slave, AWG 24
BLUE Synchro, AWG 24
GREEN WigWag, AWG 24
1.5 Technical Specification
Electronic specification - Ambient temperature (25°C):
Operating voltage: 9-36V DC
Voltage protection: a. Over-voltage protection: 80V/1s
b. Over-voltage lockout: 38.5V
c. Under-Voltage protection: 7V
Reverse polarity protection: Yes
LED quantity: 6 pcs
Performance:
Input current: 2.23A @14V DC
1.07A @28V DC
Input power: 31.2W @14V DC
29.8W @28V DC
Operating temperature: -55°C to +85°C / -67°F to +185°F
Over-Temperature protection: Yes
Weight: 7.48 oz (212 g)

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Device RTCA/DO160 qualified:
Environment
Section
Category
Temperature / Altitude
4
F2
Temperature / Altitude
4
F2
Temperature Variation
5
A
Humidity
6
C
Operational Shock and Crash Safety
7
B
Crash Safety
7
A
Vibration
8
U curve G
Vibration
8
H, curve P
R curve E & E1
Explosive Atmosphere
9.6.1
A
9.6.2
Waterproofness
10
R
Fluids Susceptibility
11
F
Sand and Dust
12
D
Fungus
13
F
Salt Fog
14
T
Magnetics Effects
15
Y
Power Input
16
A
Voltage Spike
17
A
Audio Freq. Conducted Susceptibility
18
Z
Induced Signal Susceptibility
19
ZC
Radiated and Conducted Susceptibility
20
TT
Radiated and Conducted Emissions
21
H
Lightning Induced Transient Susceptibility
22
X
Icing
24
A
Electrostatic Discharge
25
A

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1.6 Technical Drawing
*dimensions in mm [inches]

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1.7 Wiring Chart
Use diagram below defining the wiring size depending on the current and the wire
length. Make sure you add up the current for all connected lights. If current is not
given, then divide the power by the voltage.

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1.8 Optic Simulation
Nubion Plus LANDING (8°) PN: AVE-N09PANSNL-1WP
150,000 cd
Nubion Plus LANDING (15°) PN: AVE-N09PANSNL-2WP
60,000 cd

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Nubion Plus TAXI (25°) PN: AVE-N09PANSNT-3WP
15,000 cd
Nubion Plus TAXI (45°) PN: AVE-N09PANSNT-5WP
6,500 cd

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Nubion Plus TAXI (35°x55°) PN: AVE-N09PANSNT-EWP
6,200 cd
1.9 Equipment Limitation
Nubion Plus™ should only be powered by 9-36VDC.
1.10 Care and Cleaning of Lights
Aveo Engineering Aviation Lights are factory polished and delivered as ready to
install on the aircraft.
If the lights need a deeper cleaning, they should be polished with a quality lamb’s
wool sheet that is suitable also for deeper polishing. Under no circumstances should
any petroleum based product be used to clean the lights.
1.11 Testing the Lights before Installation
All Aveo Aviation lights undergo rigorous testing prior to being released from
our engineering manufacturing department. This testing involves a burn-in time
as well as other function testing. No light is released for sale without undergoing
this extensive operational testing.
When you receive the Nubion Plus light, and wish to test the function of the
light prior to installation on your aircraft, please observe the following procedure:
1. Review the written information that is enclosed in the packaging. Warranty
information as well as a cautionary note about power supply removal is
enclosed in each package.

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2. Remove the light from the package.
Note that there are six (6) wires:
RED Input Power
BLACK Power Return
GREEN/YELLOW Chassis
WHITE Master/Slave
BLUE Synchro
GREEN WigWag
3. Testing the function of the light can be accomplished using a regular
14V/10A DC or 28V/5A DC power supply (not a battery charger).
Connect the black wire to the ground (negative) leads of a power supply,
then connect the red wire to the positive (+) leads on the power supply.
The light should start lighting.
When installed on the aircraft and using the aircraft’s power (14 or 28
volts), the light will be at its maximum intensity.
If the tests are successfully completed, the lights can be installed on the
aircraft.
IMPORTANT NOTES:
Under no circumstances should any power supply other than a 9-36V DC, or a 14
or 28 Volt battery be used to test the light. Do not use: Battery chargers,
battery back-up power devices, or other bench avionics testing methods to test
the aviation light. The light is functional between 9 and 36 volts. Use of a battery
charger or other power unit to test the light will void the warranty and may
damage the light.
If you have any questions about the installation of the lights, please refer to
our web site: www.aveoengineering.com.
1.12 Notes on Installation
Stainless steel screws SHCS #8-32 UNC or equivalent mounting screws are
recommended to be used for installation. Screw length depends on placement of
screws on aircraft.
Spread the tightening forces evenly around the mounting hole.

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1.13 Continued Airworthiness Information
Periodic Inspection Procedure for Nubion Plus.
The Nubion Plus light should always be checked for proper operation during
preflight. This procedural information is already provided in all general aviation
aircraft flight manuals.
The lights should be visually inspected for general condition, proper operation,
and correct installation at each annual and/or 100 hours inspection. In addition
refer to section 1.10 of installation manual for detailed cleaning instructions.
1.14 RoHS Compliance Statement
Scope
This statement clarifies Aveo Engineering’s compliance with European Union
Directive 2015/863/EU on the restriction of the use of certain hazardous substances
in electrical and electronic equipment ("RoHS") that took effect on June 4, 2015.
The RoHS Directive restricts the sale of electronic equipment containing certain
hazardous substances in the European Union including:
Cadmium(Cd): 0.01%
Mercury: 0.1%
Lead(Pb) : 0.1%
Hexavalent chromium (Cr6+) : 0.1%
Polybrominated biphenyls (PBB): 0.1 %;
Polybrominated diphenyl ethers (PBDE): 0.1 %
Bis(2-Ethylhexyl) phthalate (DEHP): 0.1% (added in 2015);
Benzyl butyl phthalate (BBP): 0.1% (added in 2015);
Dibutyl phthalate (DBP): 0.1% (added in 2015);
Diisobutyl phthalate (DIBP): 0.1% (added in 2015)
Compliance
Aveo Engineering certifies that all products sourced from manufacturing facilities
comply with the environmental standards set forth by the Directive 2015/863/EU,
recast amendment of RoHS Directive 2011/65/EU Article (4), and do not contain
any of the above-mentioned, 10 hazardous substances above the specified limits.
All products manufactured by Aveo Engineering are RoHS-compliant. With regards
to RoHS-2 CE marking, product packaging is labeled attesting conformity if
required.
References
Directive 2015/863/EU of the European Parliament and of the Council on the
restriction of the use of certain hazardous substances in electrical and electronic
equipment.
1.15 EU REACH Regulation (EC) No. 1907/2006
Aveo Engineering declares that no chemicals are produced and that none of the
chemicals used during the production process or needed for the product

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maintenance or service, is listed on the current European Chemicals Agency’s
Candidate list of Substances of Very High Concern for Authorization.