AVG EZTouch I/O Jr. User manual

Copyright © 2012 byAVG Automation. All Rights Reserved.
EZTouch I/O Jr.

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Table of contents
Warnings ....................................................................................................................... 3
Product Overview ........................................................................................................... 4
Specifications ................................................................................................................. 5
Installation .................................................................................................................... 7
Safety Considerations ................................................................................................. 7
Installation Considerations .......................................................................................... 8
Electrical Considerations ............................................................................................. 9
Shielding from RFI ................................................................................................. 10
Mounting Information ................................................................................................ 12
Wiring ......................................................................................................................... 14
Connections Overview ............................................................................................... 14
Communication and Cables ....................................................................................... 15
Serial Port (COM1) ................................................................................................. 15
Ethernet Port (Optional) ........................................................................................ 15
Input/Output connections .......................................................................................... 16
Wiring I/O Connections .......................................................................................... 16
Digital I/O Specifications ........................................................................................ 19
Analog (Voltage) Specifications and Wiring ............................................................. 19
Analog (Current) Specifications and Wiring ............................................................. 20
Terminal Extension Board (Optional) ...................................................................... 22
Using the EZTouch I/O Jr. ................................................................................................. 25
Quickstart the EZTouch I/O Jr. ....................................................................................... 25
Programming the EZTouch I/O Jr. .................................................................................. 26
Create a Project .................................................................................................... 26
Transfer a Project .................................................................................................. 30
Editing IP Address ................................................................................................. 32
Setting Date/Time ................................................................................................. 34
CPU Memory ................................................................................................................ 36
Memory Types .......................................................................................................... 36
Mapping Conventions ................................................................................................ 37
Maintenance ................................................................................................................ 40
Hardware Maintenance ............................................................................................. 40
Changing the Battery ................................................................................................ 40
Display Verification Tests .......................................................................................... 42
Update Firmware ...................................................................................................... 43
Troubleshooting ........................................................................................................... 45
How To Order .............................................................................................................. 47
Appendix ..................................................................................................................... 48

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Warnings
Programmable control devices such as the EZTouch I/O Jr. are not fail-safe devices and as such
must not be used for stand-alone protection in any application. Unless proper safeguards are
used, unwanted start-ups could result in equipment damage or personal injury. The operator
must be made aware of this hazard and appropriate precautions must be taken.
In addition, consideration must be given to the use of an emergency stop function that is
independent of the EZTouch I/O Jr.
The diagrams and examples in this user manual are included for illustrative purposesonly. The
manufacturercannotassumeresponsibilityorliabilityforactualusebasedonthediagrams
and examples.
Trademarks
This publication may contain references to products produced and/or offered by other
companies. The product and company names may be trademarked and are the sole property
of their respective owners. AVG Automation disclaims any proprietary interest in the marks
and names of others.
Manual part number EZ-TPLCJR-M
© Copyright 2010, EZAutomation
All Rights Reserved
Nopartof thisdocumentshallbe copied, reproduced, or transmittedinanywaywithoutthe
prior writtenconsentofAVGAutomation.AVGAutomationretainstheexclusiverightstoall
information included in this document.
Designed, Built and Marketed by AVG
4140 Utica Ridge Rd. · Bettendorf, IA 52722-1327
Phone: [phone]-EASY · Fax: [phone]-EASY · www.ezautomation.net
EU Information
The EZTouch I/O Jr. is manufactured in compliance with European Union (EU) Directives and
carries the CE mark. They been tested under CE Test Standard #EN55011, and is submitted for UL
Certification.
ProductswithCEmarksperformtheirrequiredfunctionssafelyandadheretorelevant
standardsasspecifiedbyEUdirectivesprovidedtheyareusedaccordingtotheirintended
purpose andthatthe instructionsinthismanualareadheredto.Theprotectionprovidedby
the equipment may be impaired if thisequipmentisnotusedinaccordance withthismanual.
Only replacement parts supplied by AVG Automation or its agents should be used.
Technical Support
Consult Panel Editor Programming Software Help. You may also find answers to your questions
in the operator interface section of our website @ flash.ezautomation.net. If you still need
assistance, please call our technical support at 1-877-774-EASY or FAX us at 1-877-775-EASY.
SELV Circuits
All electrical circuits connected to the communications port receptacle are rated as Safety Extra
Low Voltage (SELV).

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Product Overview
Thank You for using AVG Automation's latest offering, the EZTouch I/O Jr. -acompact 4
TouchPanel integrated with aPLC (programmable logic controller). This guide covers
information on the installation, wiring and specifications of the EZTouch I/O Jr. It also outlines
the troubleshooting and maintenance of an existing setup. The EZTouch I/O Jr. is a4
TouchPanel interface available with built-in 22 I/O or 28 I/O options. It is also available with an
Ethernet option for programming and Modbus TCP/IP for instructions.
AlltheTouchPLCsuseladderlogicforprogrammingandsharethesameprogramming
environment. The ladder logic developed for one model can be used with other models by
changing the target device. The software used to program the EZTouch I/O Jr. is: EZTouch Editor.

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Specifications
INPUT POWER
Voltage: 24 VDC nominal (20-28VDC)
Max. Power Consumption: 10 Watts
Power Supply: Isolated Class 2
DISPLAY
Display Type: 3.5" TFT, QVGA 320x240 pixel
Backlight: White LED
Brightness/Life: 400 nits/75,000 hours
Touch Screen: 48 Resistive Touch Cells (8x6)
MECHANICAL
External dimensions: 5.064.081.65(128.52mm x 103.63mm x 41.91mm)
Enclosure: Nema 4, 4x (indoor)
Mounting: Din Mount (using 4 metal brackets)
ENVIRONMENTAL
Operating Temperature: 0°C to 55°C
Storage Temperature: -20°C to 60°C
Humidity: 10-95% Non-Condensing
Atmospheric Conditions: Non-corrosive gases
Vibration: 5 to 55Hz, 2g for 2 hours in X, Y, and Z axis
Shock: 10g for under 12ms in the X, Y, and Z axis
Electrical Noise: Nema ICS 2-230 Showering arc, ANSI C37.90a SWC; Level C Chattering Relay
Test
Withstand Voltage: 1000VDC (1 minute) between power supply input terminal and
protective ground)
Insulation Resistance: Over 20 Mbetween power supply input terminal and protective
ground
MEMORY
User Program Memory: 400 K
Total Number of Registers: 8192 (256 registers retained on power down)
PLC Typical Scan Time: 6 ms (1K Boolean)
COMMUNICATIONS
COM port: 1 RS-232 port, 9 pin D-Sub
Ethernet Port (optional): RJ 45
Protocol Supported: EZ protocol on RS-232 and Ethernet port
Modbus TCP/IP on Ethernet port

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Number of Available I/O
22 I/O Model 28 I/O model
Digital
DC Inputs 8 16
DC Outputs 6 8
Analog Option*
Voltage Input 4 2
Voltage Output 4 2
Current Input N/A 2
Current Output N/A 2
*Factory ordered option. Either voltage or current option on 28 I/O model.
Digital Input specifications (DC Input)
Input Voltage Range: 10-28 VDC
Input Current: 1.92 mA @12 VDC or 4mA @ 24VDC
Minimum ON Current: 1.5 mA, OFF Current: 0.2mA
(See Digital Input Section for more info)
Digital Output specifications (DC Output)
Peak Voltage: 50VDC
Max Steady State Output Current: 0.5A per output
ON Voltage Drop: 2VDC @ 0.5A
(See Digital Output Section for more details)
Analog Input (Voltage)
Input Voltage Range: 0-10 VDC
Resolution: 12 bit (0-4095)
Absolute Max Ratings: ±15V
(Refer to Analog Voltage Section for details)
Analog Output (Voltage)
Output Voltage Range: 0-10 VDC
Resolution: 12 bit (0-4095)
Absolute Max Ratings: ±15V
(Refer to Analog Voltage Section for details)
Analog Input (Current)
Input Range: 4-20 mA
Resolution: 12 bit (0-4095)
Absolute Max Ratings: -30mA to30mA
(Refer to Analog Current Section for details)
Analog Output (Current)
Output Range: 4-20 mA
Resolution: 12 bit (0-4095)
(Refer to Analog Current Section for details)

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Installation
Safety Considerations
Please follow all applicable local and national codes to ensure maximum safety
of the equipment and personnel. The installation and operational environment
must be maintained per the latest revision of these codes.
You are responsible to determine the codes to be followed and to verify the
compliance of equipment, installation, and operation with the latest revision of
these codes.
It is an absolute must to follow all applicable sections of:
-The National Fire Code
-The National Electrical Code (NEC)
-The National Electrical Manufacturer's Association (NEMA) codes
Safety Guidelines
Safety is the most important element of a proper system installation. Adhering
to these safety considerations ensures the safety of yourself and others, as well
as the condition of your equipment. We recommend reviewing the following
safety guidelines:
1) Disconnecting Main Power
The main power switch should be easily accessible to the operators and
maintenance personnel. It is important to make sure that all other
sources of power including pneumatic and hydraulic are de-energized
before starting the work on a machine or process controlled by the
EZTouch I/O Jr.
2) Safety Circuits
Most of the machines are installed with safety circuits such as limit
switches, emergency stop push buttons, and interlocks. These circuits
should always be hardwired directly to the unit. These devices must be
wired in series so that when any one device opens, the PLC is
automatically de-energized. This removes power to the machine. These
circuits should not be altered in any case, since this could result in serious
injury or damage to the machine.
3) Fail-Safe Operation
Our products are not fault-tolerant. They are not designed or intended
for use as online control equipment in hazardous environments requiring
fail-safe performance, such as in operation of nuclear facilities, aircraft
navigation or communication systems, air traffic control, direct life-
support machines, weapons systems, clutch control systems on presses, in
which the failure of the product could lead directly to death, personal
injury or severe physical or environmental damage. External fail-safe and/or
redundant components are required to make your control system fail-safe.

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Installation Considerations
Our products have been designed and tested for operation in the most
demanding industrial environments. Modern solid-state industrial controls are
complex electronic equipment that operate at low levels of voltage and current,
co-existing with components that operate at much higher levels of power. The
difference in operating power characteristics between the high and low power
control devices creates the possibility of unwanted signals being generated, thus
causing interference. The interference, which is a by-product of electrical noise,
is not present at all times. However, if it appears at random and for brief periods
of time, it can cause disruptions and errors in the operation of a control system.
Enhancement of a system's noise level immunity and its tolerance to other
environmental hazards can be accomplished by following proper system
installation guidelines. The recommendations are of a general nature and
constitute good industrial installation practice.
General Environmental Considerations
Avoid installing EZTouch I/O Jr. in areas where the following conditions may exist:
oEnvironmental temperatures above or below those specified by the
EZTouch I/O Jr.
oProlonged exposure to humidity and liquids which may be sprayed or
splashed on the equipment
oDusty environments where airborne particles may accumulate on
equipment causing reduction of heat dissipation and reduction in
effective electrical spacing between components
oAreas with excessive vibration
oAreas with high-radiated electrical noise, such as near fields of
transmitting antennas and areas in close proximity of arc welding
stations
Physical Layout in a Control Cabinet
When possible, cabinets housing electronic equipment should be designed with
provisions for natural or forced ventilation to facilitate heat dissipation.
Observe the following rules for cabinet installation:
oHeat generating equipment (power supplies and other heat inducing
components) should be installed toward the top of the cabinet. The
lower space in the cabinet is cooler than the top area.
oInstall heat-sensitive components in the lower section.
oProvide enough space between components to allow a free flow of air
for better heat dissipation.
oProvide the maximum possible physical separation between solid state
and electromechanical controls. If possible, the electromechanical
controls (motors, starters, solenoids, etc.) should be housed separately

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or at the farthest point when enclosed within the cabinet.
We recommend that the EZTouch I/O Jr.
have a minimum clear space of 2" on all
sides for adequate ventilation as shown in
the image on the right.
Electrical Considerations
This section is designed to provide you with a very basic understanding of
electrical noise and how to keep it away from CPUs. Industrial plants have a
number of generators of electrical noise that are sometimes also referred to as
Radio Frequency Interference (RFI). Anytime an inductive load like a motor,
motor starter, or solenoid is turned off, it generates a burst of excess energy
that has to flow back to ground, just like electrical energy from a lightning storm
has to flow back to Earth. RFI is short bursts of electrical energy at very high
frequencies. Other sources include RF Welders or Radio Transmitters.
Effect of RFI on Electronic Automation Equipment
ElectroniccontrolsusefasterandfasterCPUstoday.TheseCPUsarealso
operating at2.5V to5VDClogiclevelpowersupply.RFI,ifallowedtoenterthe
CPU inside, is akiller of logic. ACPU under this environment loses its brain and
behaves erratically. Asmart industrial-grade CPU like the EZTouch I/O Jr. Card
Engine, when faced with RFI, halts its operation instead of giving false outputs.
Types of RFI
RFI enters electronic controls in two ways: radiated RFI or conducted RFI. For
most practical purposes, electronic devices, unless sitting right next to a
powerful RFI transmitter, will not be affected by noise because air space severely
attenuates such interference. On the other hand, conducted RFI travels over
conductive surfaces such as power supply wires, electrical wiring of field devices,
and worst of all; improper ground planes.
Equipment cabinets usually incorporate one or two doors and/or hinged cabinet
panels. Relying on door hinges and swinging panels for a good metallic bond
between hinged parts and the main body of the cabinet does not insure
adequate grounding. Instead, the use of ground straps is recommended. It is
vital for the reliable operation of any electronic device to have any of its metallic
surfaces well ground to Earth. This not only provides for safe operation, it will
also drain out any conducted RFI to Earth, away from the CPU's signal ground.

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Shielding from RFI
Shielded Cables
Power cables, I/O cables or wiring, and communication cables should all be
separate so that they do not couple the conducted RFI on any of these wires/
cables. Another path for RFI into the PLC is through its RS232 port. Hence, the
cables to this port must be shielded properly.
Equipment Cabinets
As mentioned, equipment cabinets typically incorporate one or two doors and/
or hinged cabinet panels. In addition, sub-panels may be utilized on those
electronic controls and electromechanical items that are mounted. The goal is
to create a medium for mounting the equipment and ensure grounding of the
control's chassis to it. However, the door hinges and swinging panels by
themselves are not enough to ensure adequate grounding.
Similarly, the equipment enclosures are generally either painted or anodized.
Mounting of painted or anodized enclosures to like surfaces also does not
ensure good metallic contact between the equipment chassis and cabinet. It is
imperative that the equipment chassis are grounded such as through the use of
grounding straps as illustrated below.

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Cabinet Wiring
The wiring of the EZTouch I/O Jr. to the outside the cabinet must be by
design. The wiring cannot be random in order to get the various points of the
cabinet and the   electrically connected. Below are some general rules
that apply in most situations:
oProvide a separate power source to electronic controls and keep this
power bus away from any I/O power.
oThe cabinet should be wired with a safety ground (the main safety
ground wire gauge is determined by the cabinet's total current
consumption) and in accordance with all electrical code requirements.
oOnce the cabinet doors, stationary sub-panels and swing-out sub-panels
have been  to the main cabinet, it is not necessary to run
safety ground wires from the equipment chassis terminals to the main
safety ground connection.
oThe safety ground terminal of each component can, and should be,
connected with the shortest wire possible, to the cabinet or sub-panel
frame.
oPlan the wiring routing. Keep all switched power in separate ducts and if
there is AC and DC power being switched, keep the wiring of each
branch separate from all wires and cables carrying low level signals.
oKeep all three phase power outside of the cabinet, but if it becomes
necessary, keep the runs as short as possible and maintain the
maximum possible distance between the three phase bus and all other
wiring.
oPrimary power leads to the control equipment (Base power terminals)
should be made with a two wire twisted cable with approximately 12
turns per foot. The length of these cables should be kept to a minimum,
and to the greatest extent possible, such cable runs should be kept
separate from other wiring.

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Mounting Information
Front View and Side View
Top View and Cut-out Dimensions

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Mounting Instructions
Before mounting your new EZTouch I/O Jr. unit, please verify you have
the necessary items:
·EZTouch I/O Jr. unit
·4 DIN clip assemblies
·a Phillips #1 screwdriver (or equivalent)
CAUTION: Tighten DIN Clips to a maximum of 1.5 inch-pounds to
provide a proper seal. EZAutomation assumes no responsibility for
"liquids" damage to the unit or other equipment within the enclosure
because of improper installation.
When ready to proceed:
1. Prepare the DIN clip assembly first by placing the nut on the screw.
Insert the screw into the DIN clip in the non-threaded end first using the
Phillips #1 screwdriver if necessary. Leave a gap between the DIN clip
and the head of the screw.
2. After ensuring the cut-out is sized properly and allows for adequate
ventilation, place the EZTouch I/O Jr. unit into the cut-out horizontally.
3. Once in place, use the hooks on the DIN clip to locate the DIN clip
assembly onto the side of the EZTouch I/O Jr. unit. Tighten the screw
into place. Then rotate the nut until it is snug against the DIN clip
to prevent it from vibrating loose. Repeat this process with the other
3 DIN clip assemblies until the EZTouch I/O Jr. unit is secure.

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Wiring
Connections Overview
Powering the EZTouch I/O Jr.
When power flows to the EZTouch I/O Jr. unit's power terminal, the indicator LED
(located on the back of the unit) should turn on showing ablinking green LED. If
not, remove power from the system and check all the wiring. Terminal will
require torque to 7in-lbs.
Indicator Light
Blinking Green Power connected
Blinking Red Outdated firmware installed
No Light Power source not connected
or inadequate

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Communication and Cables
Serial Port (COM1)
The EZTouch I/O Jr. model has abuilt-in serial port (COM1 PORT) located on the 9-
pin D-Sub connector. COM1 PORT is an RS-232 port which requires an
appropriate RS-232C cable (P/N: EZ-PGMCBL) for programming the EZTouch I/O Jr.
through aPC. It serves as the default programming port on the EZTouch I/O Jr.
Since COM1 has fixed communication parameters, you can always connect the
programming software to the EZTouch I/O Jr. through the port without needing to
make different configuration changes.
Ethernet Port (Optional)
There is also an optional Ethernet port available on select models for the
EZTouch I/O Jr. This port enables users to add/update programming through an
Ethernet connection.
Note: Before the Ethernet port can be used for programming, the IP Address
listed on the EZTouch I/O Jr. unit may require editing. To edit the IP Address,
please consult the Editing IP Address section.

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Input/Output connections
Wiring I/O Connections
1) 22 I/O EZTouch I/O Jr. Unit
As shown above, this EZTouch I/O Jr. comes with abuilt-in 26 pin I/O connector. You
may connect different inputs/outputs to this connector, based on your
requirement. Number and type of inputs/outputs available vary upon model
version. The table below provides the I/O pinouts for the 26 pin connector:
26 Pin Connector
Pin Number Pin Function
1 DC SOURCE INPUT 1
2 DC SOURCE INPUT 2
3 DC SOURCE INPUT 3
4 DC SOURCE INPUT 4
5 DC SOURCE INPUT 5
6 DC SOURCE INPUT 6
7 DC SOURCE INPUT 7
8 DC SOURCE INPUT 8
9 COM
10 DC SOURCE OUTPUT 1
11 DC SOURCE OUTPUT 2
12 DC SOURCE OUTPUT 3
13 DC SOURCE OUTPUT 4
14 DC SOURCE OUTPUT 5
15 DC SOURCE OUTPUT 6
16 COM
17 ANALOG VOLTAGE OUTPUT 1
18 ANALOG VOLTAGE OUTPUT 2
19 ANALOG VOLTAGE OUTPUT 3
20 ANALOG VOLTAGE OUTPUT 4
21 CUSTOMER_COM (ANALOG GND)
22 ANALOG VOLTAGE INPUT 1
23 ANALOG VOLTAGE INPUT 2
24 ANALOG VOLTAGE INPUT 3
25 ANALOG VOLTAGE INPUT 4
26 SUPPLY INPUT (10 TO 28VDC)

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2) 28 I/O EZTouch I/O Jr. Unit
As shown above, this EZTouch I/O Jr. comes with abuilt-in 44 pin I/O connector.
You may connect different inputs/outputs to this connector, based on your
requirement. Number and type of inputs/outputs available vary upon model
version. The table below provides the I/O pinouts for the 44 pin connector:
44 Pin Connector
Pin Number Pin Function
1DC SOURCE OUTPUT 5
2DC SOURCE OUTPUT 3
3DC SOURCE OUTPUT 1
4DC SOURCE INPUT 3
5DC SOURCE INPUT 1
6DC SOURCE INPUT 6
7DC SOURCE INPUT 16
8DC SOURCE INPUT 14
9DC SOURCE INPUT 12
10 DC SOURCE INPUT 10
11 ANALOG OUT (VOLTAGE) 2
12 ANALOG IN (VOLTAGE) 1
13 ANALOG I/O COM
14 SUPPLY GND
15 ANALOG OUT (CURRENT) 1
16 DC SOURCE OUTPUT 7
17 DC SOURCE OUTPUT 6
18 DC SOURCE OUTPUT 2
19 DC SOURCE INPUT 4
20 DC SOURCE INPUT 8
21 DC SOURCE INPUT 5
22 DC SOURCE INPUT 15
23 DC SOURCE INPUT 13
24 DC SOURCE INPUT 11

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25 DC SOURCE INPUT 9
26 ANALOG OUT (VOLTAGE) 1
27 ANALOG IN (CURRENT) 1
28 SUPPLY INPUT (10 TO 28VDC)
29 SUPPLY GND
30 ANALOG OUT (CURRENT) 2
31 COM
32 DC SOURCE OUTPUT 8
33 DC SOURCE OUTPUT 4
34 DC SOURCE INPUT 2
35 DC SOURCE INPUT 7
36 COM
37 -
38 -
39 COM
40 ANALOG I/O COM
41 ANALOG IN (VOLTAGE) 1
42 ANALOG IN (CURRENT) 2
43 SUPPLY INPUT (10 TO 28VDC)
44 -

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Digital I/O Specifications
Analog (Voltage) Specifications and Wiring

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Analog (Current) Specifications and Wiring