AvL Technologies AAQ CIP Manual instruction

AAQ Controller
Interface Panel (CIP)
Setup & Operations Guide
Revision R11.9.0
This guide provides a general product overview, minimum hardware requirements
for setup, and operational information.
Appendix B
AvL Technologies
900-159-002

AAQ Controller Interface Panel (CIP)
1
Revision History
Date
Revision
Revision
By
Approved
By
Revision Description
4/15/14
Rev 1.0
AJ
Initial Release
4/16/14
Rev 1.1
AJ
Updated Images and Detailed Installation
4/17/14
Rev 1.2
AJ
Added Image Captions, Modified Section 3
4/17/14
Rev 1.3
AJ
Revision Corrections
6/17/15
Rev 1.4
MK
Menu corrections and check against version 11.3
7/14/15
Rev 1.5
BL
Updates for router config & include AP0058 Updater
12/16/16
R11.8.0
IH
MF
Updates for 11.8, added approved by in revision
history, change to revision sequence
5/15/17
R11.9.0
AY
JF
Updates for R11.9.0, verified functionality, elaborated
to fix clarity
Contents
1. Introduction ........................................................................................................................................................................ 5
1.1. AAQ CIP P/N Selection ................................................................................................................................................. 5
1.2. AAQ Required and Optional Installation Equipment ................................................................................................... 5
1.3. AAQ Controller Interface Panel Overview ................................................................................................................... 6
2. General Setup and Installation............................................................................................................................................ 7
3. Functional Operation Overview.......................................................................................................................................... 8
3.1. Basic Functional Operation .......................................................................................................................................... 8
3.2. Control Pad Command and Control Operation............................................................................................................ 9
3.3. Custom Screen Creation............................................................................................................................................. 11
3.4. AAQ CIP and CIP Handheld Menu Features............................................................................................................... 13
3.4.1. LCD Test Screen................................................................................................................................................... 14
3.4.2. Custom Screen .................................................................................................................................................... 14
3.4.3. Prompt 1 Screen.................................................................................................................................................. 14
3.4.4. Prompt 2 Screen.................................................................................................................................................. 15
3.4.5. Standard Home Screen ....................................................................................................................................... 15

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3.4.6. Target Position Screen ........................................................................................................................................ 15
3.4.7. GPS Screen .......................................................................................................................................................... 16
3.4.8. Pedestal Angle Screen......................................................................................................................................... 16
3.4.9. Repeak Command Screen ................................................................................................................................... 16
3.4.10. Peak Command Screen ..................................................................................................................................... 17
3.4.11. Alarms Prompt Screen ...................................................................................................................................... 17
3.4.12. Current Alarms Screen ...................................................................................................................................... 17
3.4.13. Limit Status Screen............................................................................................................................................ 18
3.4.14. Active Profile Screen ......................................................................................................................................... 18
3.4.15. Change Profile Prompt Screen .......................................................................................................................... 18
3.4.16. Select Profile Screen ......................................................................................................................................... 19
3.4.17. Profile Details Screen ........................................................................................................................................ 19
3.4.18. Move Feed Slide Prompt Screen....................................................................................................................... 20
3.4.19. Feed Slide Control Screen ................................................................................................................................. 20
3.4.20. Jog Screen ......................................................................................................................................................... 20
3.4.21. Login Screen...................................................................................................................................................... 21
3.4.22. Jog Speeds Prompt Screen................................................................................................................................ 21
3.4.23. Jog Speeds Screen............................................................................................................................................. 22
3.4.24. Heading Prompt Screen .................................................................................................................................... 22
3.4.25. Compass Selection Screen ................................................................................................................................ 23
3.4.26. Manual Compass Screen................................................................................................................................... 23
3.4.27. Scan Width Prompt Screen ............................................................................................................................... 23
3.4.28. Set Scan Width and Offset Screen .................................................................................................................... 24
3.4.29. Versions Prompt Screen.................................................................................................................................... 24
3.4.30. Versions Screen................................................................................................................................................. 24
3.4.31. Show Movements Screen ................................................................................................................................. 25
3.4.32. Operational Mode Screen................................................................................................................................. 25
4. Network Setup Examples .................................................................................................................................................. 26
4.1. CIP Configured as Switch............................................................................................................................................ 26
4.2. CIP Configured as Router ........................................................................................................................................... 27

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4.3. CIP Configured as Router for SurfBeam 2 Modem .................................................................................................... 28
4.4. CIP Configured as switch for SurfBeam 2 Modem..................................................................................................... 29
5. AAQ CIP Router Updater Tool Operation Guide ............................................................................................................... 30
5.1. CIP Router Update Tool Main Page............................................................................................................................ 30
5.2. General Operation ..................................................................................................................................................... 31
5.3. Router Update............................................................................................................................................................ 32
5.4. Configuring as a Network Switch ............................................................................................................................... 32
5.5. Configuring as an Ethernet Router............................................................................................................................. 32
5.5.1. Controller Network Setup (LAN) ......................................................................................................................... 34
5.5.2. Customer Network Setup (WAN)........................................................................................................................ 35
5.5.3. Network Example................................................................................................................................................ 36
5.6. Verifying Current Functionality.................................................................................................................................. 38
5.7. Display Update........................................................................................................................................................... 39
5.8. POE Update ................................................................................................................................................................ 40
Figures
Figure 1 - AAQ Controller Interface Panel (CIP) –Front ......................................................................................................... 6
Figure 2 - AAQ Controller Interface Panel (CIP) Configured as Switch –Rear ........................................................................ 6
Figure 3 - AAQ Controller Interface Panel (CIP) Configured as Router –Rear........................................................................ 6
Figure 4 - Setup and Installation –Rear Cable Connections ................................................................................................... 7
Figure 5 - Setup and Installation –Front COM Port and Power ............................................................................................. 7
Figure 6 - CIP Main LCD Display and LED Indicators ............................................................................................................... 8
Figure 7 - CIP Control Pad and CIP Handheld.......................................................................................................................... 9
Figure 8 - CIP Core Configurations ........................................................................................................................................ 11
Figure 9 - Layout Editor......................................................................................................................................................... 12
Figure 10 - Rack Controller Field Customization................................................................................................................... 12
Figure 11 - Custom Screen Example...................................................................................................................................... 13
Figure 12 - CIP LCD Test Screen............................................................................................................................................. 14
Figure 13 - CIP Custom Screen .............................................................................................................................................. 14
Figure 14 - CIP Prompt Screen 1 ........................................................................................................................................... 14
Figure 15 - CIP Prompt Screen 2 ........................................................................................................................................... 15
Figure 16 - CIP Standard Home Screen ................................................................................................................................. 15
Figure 17 - CIP Target Position Screen .................................................................................................................................. 15

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Figure 18 - CIP GPS Screen .................................................................................................................................................... 16
Figure 19 - CIP Pedestal Angle Screen................................................................................................................................... 16
Figure 20 - CIP Repeak Command Screen............................................................................................................................. 16
Figure 21 - CIP Peak Command Screen ................................................................................................................................. 17
Figure 22 - CIP Alarms Prompt Screen .................................................................................................................................. 17
Figure 23 - CIP Current Alarms Screen.................................................................................................................................. 17
Figure 24 - CIP Limit Status Screen ....................................................................................................................................... 18
Figure 25 - Active Profile Screen ........................................................................................................................................... 18
Figure 26 - CIP Change Profile Prompt Screen...................................................................................................................... 18
Figure 27 - CIP Select Profile Screen ..................................................................................................................................... 19
Figure 28 - CIP Profile Details Screen.................................................................................................................................... 19
Figure 29 - CIP Move Feed Slide Prompt Screen................................................................................................................... 20
Figure 30 - CIP Feed Slide Control Screen ............................................................................................................................. 20
Figure 31 –CIP Jog Prompt Screen ....................................................................................................................................... 20
Figure 32 - CIP Jog Screen ..................................................................................................................................................... 21
Figure 33 - CIP Login Screen.................................................................................................................................................. 21
Figure 34 - CIP Jog Speeds Prompt Screen............................................................................................................................ 21
Figure 35 - CIP Jog Speeds Screen......................................................................................................................................... 22
Figure 36 - CIP Heading Prompt Screen ................................................................................................................................ 22
Figure 37 - CIP Compass Selection Screen ............................................................................................................................ 23
Figure 38 - CIP Manual Compass Screen............................................................................................................................... 23
Figure 39 - CIP Scan Width Prompt Screen ........................................................................................................................... 23
Figure 40 - CIP Set Scan Width and Offset Screen ................................................................................................................ 24
Figure 41 - CIP Versions Prompt Screen................................................................................................................................ 24
Figure 42 - CIP Versions Screen............................................................................................................................................. 24
Figure 43 - CIP Show Movements Screen ............................................................................................................................. 25
Figure 44 - CIP Operational Mode Screen............................................................................................................................. 25
Figure 45 - CIP Configured as a Switch Example ................................................................................................................... 26
Figure 46 - CIP Configured as a Router Example................................................................................................................... 27
Figure 47 - CIP Configured as a Router for the Surfbeam 2 Modem Example...................................................................... 28
Figure 48 - CIP Configured as a Switch for the Surfbeam 2 Modem Example...................................................................... 29
Figure 49 - Main Page ........................................................................................................................................................... 30
Figure 51 - Router Update Pane............................................................................................................................................ 31
Figure 52 - Check Network IP................................................................................................................................................ 31
Figure 53 - Connection Confirmed........................................................................................................................................ 31
Figure 54 - Router Update Pane............................................................................................................................................ 32
Figure 55 - Convert to Switch................................................................................................................................................ 32
Figure 56 - Convert to Router ............................................................................................................................................... 33
Figure 57 - Default Values for CIP Conversion to Router...................................................................................................... 33
Figure 58 - Router Configuration Window............................................................................................................................ 34

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Figure 59 - NAT Mapping ...................................................................................................................................................... 35
Figure 60 - Network Example................................................................................................................................................ 36
Figure 61 - Example Settings................................................................................................................................................. 37
Figure 62 - Router Conversion Complete.............................................................................................................................. 37
Figure 63 - Verify Switch/ Router Configuration................................................................................................................... 38
Figure 64 - Display Update.................................................................................................................................................... 39
Figure 65 - POE Update......................................................................................................................................................... 40
1. Introduction
The AAQ Controller Interface Panel (CIP) is a 1 rack unit (1 RU) size hardware peripheral used for connections and power
to the AAQ Controller. Primary functions of the AAQ Controller are available via the CIP front panel. This unit is also the
interface for any LAN/WAN requirements. The following section will detail the basic hardware and peripheral
requirements for set up, connectivity and provide a visual overview of the AAQ CIP.
1.1. AAQ CIP P/N Selection
The following table describes the two specific AAQ Controller Interface Panel configurations available for purchase.
For additional information please contact AvL Technologies Sales Department.
Part Number
Description
701-320-301
Power Supply Kit. (1 RU) 250W control interface and power supply.
701-320-302
Power Supply Kit. (1 RU) 500W control interface and power supply.
1.2. AAQ Required and Optional Installation Equipment
The following table lists the minimum and optional equipment needed for installation of the AAQ Controller Interface
Panel. Some items can be customized given specific customer needs.
Name
Count
Description
VAC Power Cable
1
AC Power Cable
VDC Power Cable*
1
DC Power Cable (to Antenna)
Ethernet COM Cable*
1
Network Connection to Antenna
Ethernet COM Cable*
1(+)
Network Connection to additional devices
CIP Handheld†
1
Remote Control Interface (wired)
† Optional
* Customizable

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1.3. AAQ Controller Interface Panel Overview
The figures shown below depict the front and rear of the AAQ CIP device. Specific connections and operability are
represented for reference.
Figure 1 - AAQ Controller Interface Panel (CIP) –Front
Figure 2 - AAQ Controller Interface Panel (CIP) Configured as Switch –Rear
Figure 3 - AAQ Controller Interface Panel (CIP) Configured as Router –Rear
Power Switch
LED Indicators
Main LCD Display
Control Pad
Ethernet LAN Port
CIP Handheld (optional)
AAQ Ethernet COM
DC Power Connection
Additional LAN Ports
AC Fuse
Bel PN: 5SF 8-R
AC Power Connection
AAQ Ethernet COM
DC Power Connection
Additional LAN Ports
AC Fuse
Bel PN: 5SF 8-R
AC Power Connection
Ethernet WAN

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2. General Setup and Installation
The following is a detailed step by step installation process for the AAQ Controller Interface Panel. Figures (3), (4), and
(5) can be referenced given each step of the installation process.
I. Step 1:
a. Plug VDC Power Cable into the rear VDC Power port.
b. Connect the “AAQ” Ethernet COM Cable into the rear “AAQ” Ethernet COM port.
II. Step 2:
a. Connect Optional Peripheral(s) to the remaining rear Ethernet COM ports.
b. Connect Optional CIP Handheld to the front Ethernet COM port.
Note: The CIP Handheld can only be plugged into the front Ethernet COM port.
Figure 4 - Setup and Installation –Rear Cable Connections
III. Step 3:
a. Connect AC power cord and power on unit
Figure 5 - Setup and Installation –Front COM Port and Power
Step 1b: Connect AAQ Ethernet COM
Step 1a: Connect VDC Power
Step 2a: Connect Additional Peripherals
Step 3a: Connect VAC Power
Step 3: Power on Unit
Step 2b: Connect CIP Handheld (optional)

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3. Functional Operation Overview
This section is dedicated to the specific operation of the AAQ Controller Interface Panel. This includes discussions for
basic functionality of the main LCD display, LED indicators and control pad. Additionally, a list of CIP and CIP Handheld
menu functions is provided as well as a brief discussion on command and control operation via menu navigation.
3.1. Basic Functional Operation
The current system operation is displayed via the main LCD display window shown in figure (6). Additional system
feedback including alarm notification, movement and stow are displayed to the user by the main LED indicator pane.
The illuminated color of the LED depends on the applicable indicator. A color scheme is listed below in the following
table for reference.
Indicator Name
Description
LED Color
Notification Description
RxLKD
Receive Lock
Clear (off)
Not Locked
Green
Receive Lock
Alarm
System Alarm
Clear (off)
No Alarm
Red
Alarm Present
Motion
Movement
Clear (off)
No Movement
Green
Movement (any direction)
Stowed
Stow
Clear (off)
Operating Position
Red
Stowed
Figure 6 - CIP Main LCD Display and LED Indicators
All user inputs to the AAQ CIP device are entered via the control pad shown in figure (7). The CIP handheld is a remote
device that encompasses the aforementioned basic operational components. However, unlike the front panel of the
CIP, there is no power switch for the device on the handheld. Power toggle must be initiated on the physical CIP unit.
The control pad is a six button functional interface; consisting of four directional buttons and two buttons for STOP
and GO. For additional information on the control pad operation please refer to section 3.2.
LED Indicators
Main LCD Display

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Figure 7 - CIP Control Pad and CIP Handheld
3.2. Control Pad Command and Control Operation
The control pad is the main user input device to the CIP. The control pad consists of four directional buttons and two
buttons for STOP and GO; however it should be noted that the STOP and GO buttons are dual function and are
dependent on current displayed menu screens. See images below for further detail.
I. STOP (Escape):
a. STOP = Short Press
b. STOW = Long Press (3 seconds)
II. GO (Enter):
a. ENTER = Short Press
b. AQUIRE = Long Press (3 seconds)
NOTE - If the antenna is removable, a Prompt Screen will be sent by the controller which will
require the user to use the Up/Down keys to select a response and then press the GO key to send the response to AAQ.
A prompt confirmation is required to continue to STOW after removing the antenna or to continue AQUIRE after
installation is complete.
Directional Buttons
STOP (escape) Button
GO (enter) Button
LED Indicators
Main LCD Display
√

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Additional menu transversals are listed below to detail menu navigation.
I. Screen Navigation
a. The directional buttons will allow movement between screens. In specific cases the GO button is used to enter
the next available screen. This also applies to navigating further into a current selected menu.
II. Jog Screen
a. The directional buttons function as displayed on the control panel, however the GO button toggles between
FAST and SLOW Jog operation.
b. To move Polarization press STOP and either the right or left directional buttons.
c. To toggle Polarization between horizontal and vertical, press the STOP and down directional buttons.
d. To leave the Jog Screen, press the STOP button (5) times.
III. Extended User Mode
a. To enter this mode, press the STOP button (8) times from the Jog entry screen. The STOP button can be pressed
(8) additional times to exit this mode.
b. Use the GO button to move between fields within a specific screen. Use the directional buttons to change
individual parameters. To save a change, press the GO button while holding down the STOP button. To exit
without saving, press the STOP button (3) times.
Note: The menu navigation details above apply to the CIP Handheld if connected.

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3.3. Custom Screen Creation
Path
Main Window → View Configuration Core
Level 1
Figure 8 - CIP Core Configurations
Long Name
Level
Type
Value
Range
Description
Rack Controller Field
0-9
4
String
-
Field names for a single field to display in the rack
controller. Blank will skip the field.
Rack Controller Label
0-9
4
String
-
Label for a single field to display in the rack controller.
The Hand Held Custom Screen 1 can be customized by the user by entering the long name of the desired display field
in the “Rack Controller Field” configuration items. A list of the long names of each display is contained in the Layout
Editor window (Figure 9). Be sure to power cycle the AAQ controller after saving changes for them to take effect.
Path
Main Window → File Edit Layout
Level 4

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The short names of each field are displayed in the Status Box pane. Choose the “Change Status Variables” option to
see a full list of items. Or contact AvL for more information.
Figure 9 - Layout Editor
The field labels can also be customized by the user to display any desired string by entering text into the “Rack
Controller Label” core configuration items, an example can be seen in Figures 5 and 6. Be sure to power cycle the AAQ
controller after saving changes for them to take effect.
Figure 10 - Rack Controller Field Customization

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Figure 11 - Custom Screen Example
3.4. AAQ CIP and CIP Handheld Menu Features
The following is a list of menu features that apply to both the main CIP and the CIP Handheld device.
I. Limited User Screens
a. Optional Custom Main Screen which allows the display of any AAQ Variables (Sensor Outputs), as well as the
short or long Command Response Messages.
b. Two (2) prompt screens which explain the STOP and GO buttons as described in section 3.2 above.
c. World and positioner based angles and the ability to Peak or Repeak
d. View limits and alarms details
e. Active and stored profiles
f. If the system has been configured to support a moveable Sliding Feed then Feed Slide Control
g. Jog
II. Extended Technical User Screens
a. Alter fast and slow speeds
b. Select alternate heading source (includes manual entry)
c. Alter target satellite scan width
d. View software versions
e. Demo show movements (Prompt Only)
f. Operational Modes to support future modes (Prompt ONLY)
Some parameters configured in the extended user mode may not be retained (saved) when power cycling the AAQ CIP.
A detailed list of parameters that will be saved verses non-saved is listed below.
I. Saved Parameters
By pressing the stop and go keys at the same time, these parameters can be saved; however, they
will revert back to their default values after a power cycle is performed.
a. Fast and slow speed configuration
b. Compass off
c. Scan width
d. Compass –Manual compass. This includes manual heading

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3.4.1. LCD Test Screen
Figure 12 - CIP LCD Test Screen
Upon application launch, the test screen is shown for approximately 4 seconds. The LCD Test Screen should
illuminate all 4 LEDs and also show the number ‘8’ in every LCD cell. After the Test Screen times out, the next screen
will automatically be displayed. If any RackCtlLabelx or RackCtlFieldx configuration parameters are assigned non-
blank values, then the screen shown after the LCD Test Screen will be the Custom Screen; otherwise, the next screen
shown will be the Prompt 1 Screen.
3.4.2. Custom Screen
Figure 13 - CIP Custom Screen
The Custom Screen above is just an example of the data that can be displayed as any AAQ Variables (Sensor Outputs)
can be shown with user created prompt strings. To see how to create a custom screen, see section 3.3 of this
document. The short and/or long command response message can also be shown. If the Custom Screen is being
used, the down arrow will navigate to the Prompt 1 Screen.
↓
3.4.3. Prompt 1 Screen
Figure 14 - CIP Prompt Screen 1
The Prompt 1 Screen gives instructions on how to invoke the “stop” and “acquire” commands. The down arrow will
navigate to the Prompt 2 Screen.
↓

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3.4.4. Prompt 2 Screen
Figure 15 - CIP Prompt Screen 2
The Prompt 2 Screen gives instructions on how to invoke the “stow” command. The down arrow will navigate to the
Standard Home Screen.
↓
3.4.5. Standard Home Screen
Figure 16 - CIP Standard Home Screen
The Standard Home Screen shows world position and target information as well as the short command response
message. There are multiple screens on this Standard Home Screen level that can be accessed via the left and right
arrow buttons. From any of this level’s screens, the down arrow will navigate to the Alarms Prompt Screen (Figure
22).
→
3.4.6. Target Position Screen
Figure 17 - CIP Target Position Screen
The Target Position Screen is not used for this release. The right arrow will navigate to the GPS Screen.
→

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3.4.7. GPS Screen
Figure 18 - CIP GPS Screen
The GPS Screen shows GPS location and heading. The right arrow will navigate to the Pedestal Angle Screen.
→
3.4.8. Pedestal Angle Screen
Figure 19 - CIP Pedestal Angle Screen
The Pedestal Angle Screen shows the current pedestal angle values. The asterisk running down the right-most LCD
column indicates the rate of screen updates from the controller. The right arrow will navigate to the Repeak
Command Screen.
→
3.4.9. Repeak Command Screen
Figure 20 - CIP Repeak Command Screen
The Repeak Command Screen facilitates the “Repeak” command. While on this screen, the press/release of the Go
button will send the “Repeak” command to the controller. (The long press of the Go button will send the “acquire”
command as usual.) The right arrow will navigate to the Peak Command Screen.
→

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3.4.10. Peak Command Screen
Figure 21 - CIP Peak Command Screen
The Peak Command Screen facilitates the “Peak” command. While on this screen, the press/release of the Go button
will send the “Peak” command to the controller. (The long press of the Go button will send the “acquire” command
as usual.) The down arrow will navigate to the Alarms Prompt Screen.
↓
3.4.11. Alarms Prompt Screen
Figure 22 - CIP Alarms Prompt Screen
The Alarms Prompt Screen provides access to current alarms and to limit status. From this screen the right arrow will
navigate to the Current Alarms Screen and the Go button will navigate to the Limit Status Screen. The down arrow
will navigate to the Active Profile Screen.
→
3.4.12. Current Alarms Screen
Figure 23 - CIP Current Alarms Screen
The Current Alarms Screen shows any/all current alarms that the user can scroll through by using the up and down
arrows. If there are no active alarms, a message of “None” will be displayed on the LCD display. To return to the
Alarms Prompt Screen, press either the stop or go button. From the Alarms Prompt Screen, ↓will navigate the user
to the Active Profile Screen.
√√

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3.4.13. Limit Status Screen
Figure 24 - CIP Limit Status Screen
The Limit Status Screen shows the current state of various limit conditions (0=Normal; 1=At Limit). To return to the
Alarms Prompt Screen, press either the stop or go button. From the Alarms Prompt Screen, ↓will navigate the
user to the Active Profile Screen.
√↓
3.4.14. Active Profile Screen
Figure 25 - Active Profile Screen
The Active Profile Screen displays the active profile name, and the signal source and polarity for it. The down arrow
will navigate to the Change Profile Prompt Screen.
↓
3.4.15. Change Profile Prompt Screen
Figure 26 - CIP Change Profile Prompt Screen
From the Change Profile Prompt Screen, the Go button will display the list of profiles to choose from in the Select
Profile Screen. If this system has been configured to support a moveable feed the down arrow will navigate to the
Move Feed Slide Prompt Screen; otherwise, the down arrow will navigate to the Jog Prompt Screen.
√

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3.4.16. Select Profile Screen
Figure 27 - CIP Select Profile Screen
The Select Profile Screen displays the list of profiles to choose from. Whenever this screen is displayed, the asterisk
will appear besides the currently active profile. The up and down arrows will move the asterisk beside any desired
profile. When the Go button is pressed, the Profile Details screen will be shown for whichever profile is indicated by
the asterisk. To activate a new profile, first move the asterisk to besides its name with the up and down arrows.
Once the desired new profile is indicated with the asterisk, while holding the stop key, press the go key and the
selected profile will be activated. To exit this screen without activating a new profile, press the stop button 3 times.
To access the Profile Details Screen press the go button.
√
3.4.17. Profile Details Screen
Figure 28 - CIP Profile Details Screen
The Profile Details Screen displays the configuration settings for the selected profile. The up and down arrows will
scroll through the profile’s parameters. To return to the Select Profile Screen, press either the stop or go button.
(Note that upon return to the Select Profile Screen, the asterisk will appear besides the currently active profile, which
may not be the profile whose details were just viewed.)
XXXX↓