Axiom PRO-GUARD Manual

PRO-GUARD
Emergency Shower
Operation &
Maintenance Manual
00102.R0.OM.12.08

Emergency Shower Manual
Operation & Maintenance
00102-R1-OM.16.01 Revised: January 14, 2016 Page 2 of 22

Emergency Shower Manual
Operation & Maintenance
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Please Note: A iom Industrial Manufacturing manufactures and sells emergency shower
equipment and is not licensed or accredited as a health and/or safety specialist. Accordingly,
you may wish to enlist the services of an accredited e pert concerning compliance to the ANSI
Z358.1 emergency equipment standards. The information contained in this publication is
intended for general information purposes only. This publication is not a substitute for review
of the applicable regulations and standards, and should not be construed as legal advice or
opinion. Readers with specific questions should consult with their local authority having
jurisdiction.
Why are emergency showers or eyewash stations important?
The first 10 to 15 seconds after e posure to a hazardous substance,
especially a corrosive substance, are critical. Delaying treatment, even
for a few seconds, may cause serious injury.
Emergency showers and eyewash stations provide on-the-spot
decontamination. They allow workers to flush away hazardous
substances that can cause injury.
- www.ccohs.ca

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T ABLE OF C ONTENTS
Table of Contents .......................................................................................................................................... 4
1. Introduction .......................................................................................................................................... 5
Standards ...................................................................................................................................... 5
2. Owners’ Responsibilities ....................................................................................................................... 6
Off-loading .................................................................................................................................... 6
Permits .......................................................................................................................................... 6
Electrical ........................................................................................................................................ 6
Employee Training ........................................................................................................................ 6
Documentation ............................................................................................................................. 6
3. Models .................................................................................................................................................. 7
Self-Contained Shower System ..................................................................................................... 7
Uninterrupted Water Supply Models ........................................................................................... 7
Open Air Interior Models .............................................................................................................. 7
Self-Contained Shower System ..................................................................................................... 7
4. Equipment ............................................................................................................................................. 8
Standard Features ......................................................................................................................... 8
Flushing Sources & Fluid ............................................................................................................... 8
Audible and Visible Alarms ......................................................................................................... 10
Shut-off Valves ............................................................................................................................ 10
Spill / Waste Control ................................................................................................................... 10
Optional Equipment Available .................................................................................................... 11
5. Installation .......................................................................................................................................... 12
Emergency Shower Placement ................................................................................................... 12
Delivery ....................................................................................................................................... 12
Tools You May Need ...................................................................... Error Bookmark not defined.
Emergency Shower Activation .................................................................................................... 13
6. Maintenance ....................................................................................................................................... 14
Sample Weekly Inspection Report .............................................................................................. 15
Sample Annual Inspection Report .............................................................................................. 16
7. Appendi A: Drawings and Specifications ........................................................................................... 19
PRO-GUARD Emergency Shower Construction Specifications .................................................... 20
8. Appendi B: Third Party Equipment .................................................................................................... 22

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1. I NTRODUCTION
Since there is no Canadian standard for emergency showers and
eyewash stations, the ANSI/ISEA Z358.1-2009 was used in preparing
this document.
ANSI/ISEA Z358.1 2009 "Standard for Emergency Eyewash & Shower
Equipment" is the technical standard in North America that outlines
what employers must consider, should the potential e ist for accidental
occupational chemical e posure to the eyes or body.
Standards
PRO-GUARD Emergency Showers are designed in accordance to the intent of the following Standards to
provide immediate emergency response when e posed to a hazardous substance:
•ANSI/ISEA Z358.1 2009 – Emergency Eyewash & Shower Equipment
•OHS Standards 62 / 2003 Part 10, Section 165 Part 4, Section 27
•Alberta Safety Codes Act – Alberta Reg. 448 / 93 General Safety Regulation
•Canadian Welding Bureau 47.1
•API Recommended Practice 54, 3rd Edition
•OSHA 29 CFR 1910.15-c – Suitable Facilities for Quick Drenching or Flushing of the Eyes and
Body
If a worker may be contaminated by harmful substances at a work site,
the employer must provide the facilities, including showers, the worker
needs to remove the contamination before the worker leaves the work
site. – Occupational Health and Safety Code 2009, Section 23

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2. O WNERS ’ R ESPONSIBILITIES
Off-loading
•It is the responsibility of the customer to arrange for appropriate off-loading capabilities once
your PRO-GUARD Emergency Shower arrived at site.
•Most PRO-GUARD Emergency Showers can be offloaded with a forklift with a lift capacity of
6,000 lbs (2,725 kg)
•For all Delivery Requirements see Section Delivery on Page 12 below.
Permits
•Consult the local occupational health and safety, fire protection, and environmental protection legislation
in your jurisdiction regarding relevant requirements for installing your PRO-GUARD Emergency
Shower .
Electrical
•It is the responsibility of the owner to confirm that the appropriate phase, voltage, breakers and
service are provided for your PRO-GUARD Emergency Shower.
Employee Training
• Employees who may be exposed to hazardous materials shall be instructed in the location and
proper use of emergency showers.
•Written work procedures should be available to all employees and posted close to the PRO-
GUARD Emergency Shower.
•Training should include instruction in contact lens removal.
Documentation
•Be sure to update your Company’s Emergency Response Plan & Safety Manual to include the
installation, use and maintenance of an Emergency Shower.
Where the eyes or body of any person may be e posed to injurious
corrosive materials, suitable facilities for quick drenching or flushing of
the eyes and body shall be provided within the work area for
immediate emergency use. – Code of ederal Regulations C R 1910.151(c)

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3. M ODELS
Self-Contained Shower System
•Designed for outdoor applications for when a continuous water supply is not available.
•Self-contained and heated water supply.
•Steel shell insulated to maintain consistent room temperature.
•Able to relocate with ease.
Uninterrupted Water Supply Models
•Designed for outdoor applications when there is a continuous water supply available.
Note: All water supply lines must be provided to meet the ANSI minimum flow
requirements at 30-90 PSI.
•Steel shell insulated to maintain consistent room temperature.
•Able to relocate with ease.
Open Air Interior Models
•Designed for indoor applications in a heated area.
•Tank and shower components only (no enclosure).
•Heated fluid tank (to maintain a tepid flushing fluid supply) plumbed with a high speed
pump.
•Some assembly is required at site.
Self-Contained Shower System
•Combines storage areas, change rooms, processing areas or decontamination capabilities
with a self –contained shower system
•Designed primarily for outdoor applications.
•Self-contained and heated water supply.
•Outer Shell insulated to maintain consistent room temperature.
•Able to relocate with ease.
All Models are available in either General Purpose or C1D2 Electrical Configurations.

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4. E QUIPMENT
Standard Features
• All Steel Construction
• Insulated Enclosure (on enclosed models)
• Emergency Eyewash, Shower and Drench Hose System
• Heavy Duty Sump
• 600 gallon Water Tank
• 3″ Capped Drain
• Dual Swing Impact Doors (on enclosed models)
• Fi ed Windows (on enclosed models)
• Floor Grating
• Tank Temperature Gauge
• Interior Lighting Package (on enclosed models)
• Audible and Visible Alarms
• Emergency Activation Switch
Flushing Sources & Fluid
Control Val es
•All control valves shall be readily accessible, simple to operate and shall go from ‘off’ to ‘on’
in 1 second or less.
Temperature
•All systems must be capable of delivering tepid flushing fluid.
•Tepid, as defined in ANSI/ISEA-Z358.1-2009 is: a flushing fluid temperature conducive to
promoting a 15 min irrigation period. A suitable range is 16 - 38°C (60 - 100°F).
•Temperatures in e cess of 38°C (100°F) have proven to be harmful to the eyes and can
enhance chemical interaction with the skin and eye tissue.
•While cold flushing fluid temperatures provide immediate cooling after chemical contact,
prolonged e posure to cold fluids affect the ability to maintain adequate body temperature
and can result in the premature cessation of first aid treatment. Recent information
indicates that a temperature of 16°C (60°F) is suitable for the lower parameter for tepid
flushing fluid without causing hypothermia to the equipment user.
Spray Pattern and Spray Volume
•Overhead shower outlets shall have a spray pattern with a minimum diameter of 50.8 cm
(20 in) at 152.4 cm (60 in) above the surface on which the user stands. It will be capable of
delivering flushing fluid at a minimum of 75.7 litres / minute (20 gpm) for a minimum time
of 15 minutes.
•Eyewash equipment shall be positioned with the nozzles not less than 83.6 cm (33 in) and
no greater than 114.3 cm (45 in) from the surface on which the user stands. It must provide

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flushing fluid to both eyes simultaneously at a volume of not less than 1.5 litres / minute
(0.4 gpm) for 15 minutes.
•Drench hoses shall meet the requirements of the figure below (taken from ANSI/ISEA-
Z358.1-2009 section 8.2) at the pressure and flow specified by the manufacturer.

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Flushing Fluid
As defined in ANSI/ISEA-Z358.1-2009 acceptable flushing fluid can be any of the following:
•Potable water (drinking water),
•Preserved water,
•Preserved buffered saline solution, or
•Other medically acceptable solution manufactured and labeled in accordance with
applicable government regulations
When potable water is used as a flushing fluid, regular solution replacement and or quality
testing is strongly recommended as bacteria can grow rapidly in standing flushing fluid.
Audible and Visible Alarms
•The installation of audible and visual alarms is highly recommended as they can alert other
workers when the emergency shower or eyewash station is being used.
Shut-off Valves
•If shut-off valves are installed on the supply line for maintenance purposes, provisions must
be in place to prevent unauthorized shut-off. Lock-out Tag-out devices are the most
common method to secure shut-off valves.
Spill / Waste Control
•It is the responsibility of the owner to provide for spill control, secondary containment and /
or proper drainage control systems in accordance with the local health & safety, fire
protection and environmental protection legislation.
•Proper disposal of contaminated flushing fluid must be considered when installing new
equipment. Drainage, freezing temperatures, pollutants, and elevated showers are some
factors to consider. Consult with your local authorities for additional guidance on the proper
wastewater disposal.
Note: The sump capacity of the PRO-GUARD Emergency Shower will
NOT contain the total volume of the flushing fluid tank.

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Optional Equipment Available
Please check your PRO-GUARD Emergency Shower to determine if any of the following options have
been installed.
• High Capacity Flushing Fluid Tank
• High Capacity Sump
• High Capacity Pump
• Inline Water Heater System
• Subzero Insulation Package
• Mobile Mount Package
• Access Ramp
• UV Decontamination
• Electrical Packages in GP, C1D2 or C1D1 configurations
• Space Heater
• Step Down Power Transformer
• Automated Floor or Door Activation Sensors

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5. I NSTALLATION
Emergency Shower Placement
ANSI/ISEA Z358.1-2009 recommended installation requirements:
•Be in accessible locations that require no more than 10 seconds to reach.
•ANSI recognizes that the average person covers a distance of appro imately 16-17 meters
(55 feet) in 10 seconds.
•Located on the same level as the hazard and the path of travel shall be free of obstructions
that may inhibit its immediate use.
•Be located in an area identified with a highly visible sign and the area shall be well-lit.
•“Where highly corrosive chemicals are used, an emergency shower and eyewash
station may be required within 3 - 6 meters (10 - 20 ft) from the hazard.” –
www.CCOHS.ca
Other recommendations include that the emergency shower or eyewash station should:
•Be located as close to the hazard as possible
•Be located near an emergency e it where possible so that any responding emergency
response personnel can reach the victim easily.
•Be located in an area where further contamination will not occur
•Provide a drainage system for the e cess water (remember that the water may be
considered a hazardous waste and special regulations may apply).
•Be free of contact with any electrical equipment that may become a hazard when wet
•Be protected from freezing when installing emergency equipment outdoors.
Delivery
Upon delivery, please ensure that your PRO-GUARD Emergency Shower has arrived in its proper
condition before signing off on the waybill. Any problems must be documented on the driver’s
waybill. We recommend that your authorized personnel be present at off-loading.
•Inspect the product prior to off-loading
•Any damage must be noted on the driver’s copy of the waybill
•If damage appears to be from the method of tying down the load, please document how the
load was tied
•Take pictures of any damage to fully document
•Notify the trucking company and your dealer promptly of any damage that has occurred
•Also note on waybill (if driver has not) time of arrival, and the time off-loading was
completed. This is especially important if the truck was late.
•Remove all shipping material and restraints.

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Emergency Shower Activation
Description Code Complies
Shower accessible within 10 seconds of hazard (appro 16 meters (55 feet)) 4.5.2

Station is well lit and designated by highly visible signage 4.5.3

Shower on same level as hazard and is free of obstruction 4.5.2

All employees subject to e posure have been instructed in the location and
use of emergency equipment 4.6.4

Eyewash outlets are protected from contamination 5.1.3

Showerhead must be 208.3-243.8 cm (82-96 in) from standing surface. 4.1.3

Fill the unit with flushing solution 4.4.2

Connect a flow meter to the unit to be tested or proved other means of
measuring flushing fluid flow 4.4.2

Open the valve on the unit and verify that it fully opens in one second or
less and that it stays open 5.2

Determine that the flushing fluid is substantially dispersed throughout the
pattern.

The flushing fluid column pattern shall be at least 208 cm (82 in) and not
more that 243.8 (96 in) from the surface on which the user stands.

Throughout the 15-minute test, verify that the flow rate is a minimum of
75.7 liters per minute (20 gpm). 4.1.2

Measure the diameter of the flushing fluid pattern 152.4 cm (60 in) above
the surface on which the user stands. The diameter shall be a minimum of
50.8 cm (20 in.).
4.1.4

Using a temperature gauge, determine that the flushing fluid is tepid 16 -
38°C (60 - 100°F). 4.5.6

Eye/face wash equipment must deliver minimum of 11.4 Litres (3 gallons)
per minute of water for 15 minutes 6.1.6

Eyewash only must deliver minimum of 1.5 Liters (.4 gallon) per minute for
15 minutes. 5.1.6

Combination unit components shall be capable of operating simultaneously
and shall be positioned so that components may be used simultaneously by
the same user.
7.3

Drench hose must deliver a controlled flow of flushing fluid at a velocity low
enough to be non-injurious. 8.2.1

When draining testing fluid be sure to drain away from walking locations,
so as not to create a hazard.

Performed by: Date:
Record all maintenance inspections and keep records.

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6. M AINTENANCE
PRO-GUARD Emergency Showers should be maintained and tested in accordance to ANSI/ISEA-
Z358.1-2009 “Emergency Eyewash & Shower Equipment”.
The maintenance schedules within this manual have been provided as samples only and not a
substitute for review of the applicable regulations and standards, and should not be construed
as legal advice or opinion.
Be sure to review Company Policies and Safety Procedures to ensure they are updated to
include the use and maintenance of an Emergency Shower.
Plumbed units should be activated on a weekly basis long enough to be sure flushing fluid is
provided.
Self-contained units do not require activation weekly, but require a visual inspection to verify
adequate flushing fluid is available.

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Sample Weekly Inspection Report
Description Complies
Station is well lit and designated by highly visible signage

Shower on same level as hazard and is free of obstruction

Shower is installed on a level surface accessible to Emergency Responders

All employees subject to e posure have been instructed in the location and use of
emergency equipment.

It is determined by using MSDS of known harmful substances the best course of action
in the event of an emergency.

Company Emergency Response Plan includes use of Emergency Shower

Spare coveralls are available in the event that employee clothes are contaminated

Eyewash outlets are protected from contamination

Door hardware opens smoothly and efficiently

Electrical options are in working condition;

o Interior light

o Space Heater works and maintains desired temperature

Upon activation of the Emergency Activation Switch

o Interior light comes ON

o Audible and Visible Alarms are operational

Flushing fluid tank is full

Using a temperature gauge, determine that the flushing fluid is tepid 16 - 38°C (60 -
100°F).

For Plumbed Units, also use the 'Emergency Shower Activation" List on a weekly basis.

When draining testing fluid be sure to drain away from walking locations, so as not to
create a hazard.

Performed By: Date:
Record all maintenance inspections and keep records.

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Sample Annual Inspection Report
Description Complies
Station is well lit and designated by highly visible signage

Shower on same level as hazard and is free of obstruction

Shower is installed on a level surface accessible to Emergency Responders

All employees subject to e posure have been instructed in the location and use of
emergency equipment.

It is determined by using MSDS of known harmful substances the best course of
action in the event of an emergency.

Company Emergency Response Plan includes use of Emergency Shower

Spare coveralls are available in the event that employee clothes are contaminated

Eyewash outlets are protected from contamination

Door hardware opens smoothly and efficiently

Electrical options are in working condition;

o Interior light

o Space Heater works and maintains desired temperature

Upon activation of the Emergency Activation Switch

o Interior light comes ON

o Audible and Visible Alarms are operational

Flushing fluid tank is full

Using a temperature gauge, determine that the flushing fluid is tepid 16 - 38°C (60 -
100°F).

Showerhead must be 208.3-243.8 cm (82-96 in) from standing surface.

Fill the unit with flushing solution

Connect a flow meter to the unit to be tested or proved other means of measuring
flushing fluid flow

Open the valve on the unit and verify that it fully opens in one second or less and that
it stays open


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Determine that the flushing fluid is substantially dispersed throughout the pattern.

The flushing fluid column pattern shall be at least 208 cm (82 in) and not more that
243.8 (96 in) from the surface on which the user stands.

Throughout the 15-minute test, verify that the flow rate is a minimum of 75.7 liters
per minute (20 gpm).

Measure the diameter of the flushing fluid pattern 152.4 cm (60 in) above the surface
on which the user stands. The diameter shall be a minimum of 50.8 cm (20 in).

Using a temperature gauge, determine that the flushing fluid is tepid 16 - 38°C (60 -
100°F).

Eye/face wash equipment must deliver minimum of 11.4 Litres (3 gallons) per minute
of water for 15 minutes

Eyewash only must deliver minimum of 1.5 Liters (.4 gallon) per minute for 15
minutes.

Combination unit components shall be capable of operating simultaneously and shall
be positioned so that components may be used simultaneously by the same user.

Drench hose must deliver a controlled flow of flushing fluid at a velocity low enough
to be non-injurious.

When draining testing fluid be sure to drain away from walking locations, so as not to
create a hazard.

Tank is clean and free of contaminants (inclusive of bacteria)

Local legislation has not been revised since the previous inspection

Performed By: Date:
Record all maintenance inspections and keep records.
Should you have any questions or concerns regarding your PRO-GUARD Emergency Shower please
contact us:
Pro-Guard Environmental Solutions
A division of: Axiom Industrial Manufacturing
403.227.2820
http://pro-guard.ca
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7. A PPENDIX A: D RAWINGS AND S PECIFICATIONS
Appendix A:
Assembly Drawing
& Specifications

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PRO-GUARD Emergency Shower Construction Specifications
Structural Minimums:
•Welding: CAN / CSA W47.1-92 and CAN / CSA W59-M1989
•Structural Steel: CAN / CSA G40.21-M92
•Steel Design: CAN / CSA S16.1-M89
•Structural Members: CAN / CSA S136
•Sheet Steel: ASTM A36M-87
Sump / Floor Construction:
•steel floor continuous weld and hydro tested
Wall Construction:
•12 ga. welded steel cross broke wall panels
•All e terior seams caulked with chemical resistant sealant
Roof Construction:
•Steel with HSS frame
•All seams continuous weld
Finish and Coatings:
•Abrasives - #4 Silica Sand (40-60 MESH)
•Surface Prep SSPC-SP6
•Primer - Intermi 3:1
•Top Coat – Polyurethane
Design Standards:
•ANSI / ISEA Z358.1 2009 – Emergency Eyewash & Shower Equipment
•OHS Standards 2009 Part 10, Section 165 Part 4, Section 27
•Alberta Safety Codes Act – Alberta Reg. 448 / 93 General Safety Regulation
•Canadian Welding Bureau 47.1
•API Recommended Practice 54, 3rd Edition
•OSHA 29 CFR 1910.15-c – Suitable Facilities for Quick Drenching or Flushing of the Eyes and Body