Axminster MCB115SHD User manual

Code 700103
Original Instructions
AT: 05/11/2020
BOOK VERSION: 02
MCB115SHD
Swivel Head Metal
Cutting Bandsaw

Cert No: MCB128SHD
Axminster Tool Centre Ltd
Axminster Devon
EX13 5PH UK
axminstertools.com
Type Model Engineer Bandsaw
Model MCB115SHD conforms to the machinery example for which the
EC Type-Examination Certificate No AM 50435549
has been issued by Laizhou Planet Machinery Co., Ltd.
at: Yutai West Street Laizhou 261400 Shandong China (Mainland)
and complies with the relevant essential health and safety requirements.
2006/42/EC
EN ISO 16093:2017
EN 60204-1:2006+A1+AC
06/42/EC - Annex I/05.2006
declares that the machinery described:-
This machine complies with the following directives:
EU Declaration of Conformity
Signed
Andrew Parkhouse
Operations Director Date: 30/04/2019

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Preface
Before commissioning the machine, please read these operating instructions thoroughly
and get familiar with the machine. Please also make sure that all persons operating the
machine have read and understood the operating instructions beforehand.
Keep these operating instructions in a safety place nearby the machine.
Information
The operating instructions include indications for safety-relevant and proper
installation, operation and maintenance of the machine. The continuous observance
of all notes included in this manual guarantee the safety of persons and of the machine.
The manual determines the intended use of the machine and includes all necessary information for
its economic operation as well as its long service life.
The illustration and information included in the present manual can possibly deviate from the current
state of construction of your machine. Being the manufacturer we are continuously seeking for
improvements and renewal of the products. Therefore, changes might be performed without prior
notice. The illustrations of the machine may be different from the illustrations in these instructions with
regard to a few details. However, this does not have any influence on the operability of the machine.
Therefore, no claims may be derived from the indications and descriptions.
Your suggestion with regard to these operating instructions are an important contribution to optimising
our work which we offer to our customers. For any questions or suggestions for improvement, please
do not hesitate to contact our service department.
Warning
Failure to read, understand and follow the instructions in this manual may result in
fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility
includes but is not limited to proper installation in a safe environment, personnel training and
usage authorization, proper inspection and maintenance, manual availability and
comprehension, application of safety devices, cutting/sanding/grinding toolb integrity, and the
usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence,
improper training, machine modifications or misuse.

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1. Safety
This operating instructions
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▲explains the meaning and use of the warning notes included in these operating
instructions
▲defines the intended use of the metal cutting bandsaw
▲points out the dangers that might arise for you or others if these instructions are not
observed.
▲informs you how to avoid dangers.
In addition to these operation instructions, please observe
▲the applicable laws and regulations
▲the statutory provisions for accident prevention
▲the prohibition, warning and mandatory signs as well as the warning notes on the machine.
If required, the relevant measures to comply with the country-specific regulations must be taken
before commissioning the machine.
Always keep this documentation close to the metal cutting bandsaw.
1.1 Safety instructions for general machinery
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance of the
safety messages. The progression of symbols is described below. Remember that safety messages
by themselves do not eliminate danger and are not a substitute for proper accident prevention
measures.
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities
contains chemicals known to the State of California to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:
•Lead from lead-based paints.
•Crystalline silica from bricks, cement and other masonry products.
•Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce
your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust
masks that are specially designed to filter out microscopic particles.

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For your own safety, read instruction manual before operating the machine. Learn
the machine’s application and limitations as well as the specific hazards peculiar.
Always wear approved safety glasses or a face shield when operating or observing
machinery to reduce the risk of eye injury or blindness from flying particles Everyday
eyeglasses are not approved safety glasses.
Dust created while using machinery may cause cancer, birth defects, or long-term
respiratory damage. Be aware of dust hazards associated with each workpiece
material, and always wear an approved respirator to reduce your risk.
Always wear hearing protection when operating or observing loud machinery.
Extended exposure to this noise without hearing protection can cause permanent
hearing loss.
Keep hands and clothing away from moving parts. Always tie back or cover long hair.
Wear non-slip footwear to avoid accidental slips which could cause a loss of
workpiece control.
Personal protective equipment
Dirty or contaminated personal protective equipment can cause illness. Clean your
personal protective equipment after each use and once a week.
1.2 Intended use
The metal cutting bandsaw is designed and manufactured for use in non-explosive environments.
The metal cutting bandsaw is designed and manufactured to saw cold metal, cast material and
plastics or other material that are not hazardous to health and do not generate dust.
The metal cutting bandsaw must not be used on wood.
The pieces to be cut must be of a shape that will allow them to be securely clamped in the machine
vice and ensure that the piece does not come loose when it is being sawn.
The metal cutting bandsaw must only be installed and operated in dry and ventilated areas.
protective suit safety shoes protective gloves protective glasses

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1.3 Safety instructions for metal cutting bandsaw
BLADE CONDITIONDo not operate with dull, cracked or badly worn blade.
Inspect blades for cracks and missing teeth before each use.
HAND PLACEMENTNever position fingers or thumbs in line with the cut.
Hands could be crushed in vise or by falling machine components.
ENTANGLEMENT
HAZARDS
Do not operate this bandsaw without blade guard in place.
Otherwise, loose clothing, jewelry, long hair and work gloves can be
drawn into working parts.
BLADE REPLACEMENTWhen replacing blades, make sure teeth face toward the workpiece.
Wear gloves to protect hands and safety glasses to protect eyes
WORKPIECE HANDLING Always support the workpiece with table, vise, or some type of support
fixture.
Flag long pieces to avoid a tripping hazard. Never hold the workpiece
with your hands during a cut.
LOSS OF STABILITYUnsupported workpieces may jeopardize machine stability and cause
the machine to tip and fall which could cause serious injury.
POWER INTERRUPTION Unplug machine after power interruption.
Machines without magnetic switches can start up after power is
restored.
FIRE HAZARD Don’t use the wrong cutting fluid which will lead to chip fire and possible
explosion.
CUTTING FLUID SAFETY Always follow manufacturer’s cutting fluid safety instructions.
Pay particular attention to contact, contamination, inhalation, storage
and disposal warnings. Spilled cutting fluid is a slipping hazard.
ATTENTION TO WORK
AREA
Never leave a machine running and unattended.
Pay attention to the actions of others in the area to avoid unintended
accidents.
MAINTENANCE/SERVICE All inspections, adjustments, and maintenance are to be done with the
machine OFF and the plug pulled from the outlet. Wait for all moving
parts to come to a complete stop.
HEARING PROTECTION
& HAZARDS
Noise generated by blade and workpiece vibration, material handling,
and power transmission can cause permanent hearing loss over time
and interfere with communication and audible signals. Always wear
hearing protection.
HOT SURFACES. Due to friction, the workpiece, chips, and some machine components
can be hot enough to burn you.
No list of safety guidelines can be complete. Every shop environment is different.
Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this
machine with respect and caution to lessen the possibility of operator injury. If normal
safety precautions are overlooked or ignored, serious personal injury may occur.
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1.4 Safety devices
The metal cutting bandsaw must only be used with fully functional safety devices. Stop the metal
cutting bandsaw immediately if a safety device is defective or becomes ineffective. This is your
responsibility!
If a safety device has been activated or has failed, the machine must only be used if you have
eliminated the cause of the fault and have verified that there is no danger to personnel or objects.
If you bypass, remove or override a safety device in any other way, you are endangering
yourself and other persons working with the machine. The possible consequences are:
▲injuries due to components or parts of components flying off at high speed,
▲contact with rotating and circulating parts
▲and fatal electrocution.
The metal cutting bandsaw features the following safety devices:
▲a protective cover for the V-belts
▲a saw blade casing with protective cover at the rear,
▲protective covers on the saw belt guide.
1.4.1 Saw arch
The saw arch of the metal cutting bandsaw is fitted with a protective cover which is firmly bolted into
place. The protective cover protects the belt guide pulleys and the rotating saw belt.
WARNING! Danger of injury! The teeth of the saw belt are sharp. Take great care when
opening the protective cover to change the saw belt.
Close and mount all protective covers before restarting the metal cutting bandsaw.
1.4.2 Saw blade guide
Refit the protective covers after each saw blade change.
1.4.3 V-belt casing
The V-belt casing is fitted with a protective cover. The protective cover shields the V-belt pulleys.
WARNING! Pull out the mains plug before you open the casing and change the saw belt
speed.
The metal belt saw switches on only when the protective cover is closed. Close all
protective covers before restarting the metal belt saw.

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1.5 Reasonably foreseeable misuse
Any use other than that specified under "Intended use" or any use beyond the described use will be
deemed non-intended use and is not permissible. Any other use must be discussed with
the manufacturer.
In order to avoid misuse, the operating instructions must be read and understood before
first commissioning. The operator of the metal cutting bandsaw must be duly qualified.
1.5.1 Avoiding misuse
▲Use the correct metal belt saw bands and tooth pitch, depending on the material to be sawn.
▲Correct belt speed and feed rate of the material to be sawn.
▲Clamp the workpiece firmly and as free of vibration as possible.
▲Long workpieces must be supported. Use a suitable support.
1.6 Possible dangers caused by the metal cutting bansdaw
The metal cutting bandsaw has undergone a safety inspection (hazard analysis with risk
assessment). It has been designed and built on the basis of this analysis using state-of-the-art
technology.
Anyway, there is a residual risk as the machine operates under electrical voltage and currents and
saw blade.
We have used design and safety engineering to minimize the health risk to personnel resulting from
these hazards. If the machine is used and maintained by personnel who are not duly qualified, there
may be a risk resulting from incorrect or unsuitable maintenance.
This manual uses a series of symbols and signal words intended to convey the level of
importance of the safety messages.
Remember that safety messages by themselves do not eliminate danger and are not a
substitute for proper accident prevention measures.
1.7 Operator positions
The operator must stand beside the metal cutting bandsaw.
The mains plug of the metal cutting bandsaw must be freely accessible.
1.8 Safety check
Check all safety devices when starting any task, once a week and after any maintenance and repair
work. The metal belt saw switches on only when the protective cover is closed. Close all protective
covers before restarting the metal belt saw.
1.9 Safety during operation
We specifically point out the dangers in the description of work with and on the metal cutting bandsaw.
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CAUTION! Before switching on the metal band saw, ensure that there is no risk of personal injury or
damage to property.
Avoid any unsafe work methods:
▲Make sure that your operation does not create a safety hazard.
▲The rules specified in these operating instructions must be observed during assembly, operation,
maintenance and repair.
▲Do not work on the metal belt saw if your concentration is reduced, for example because you are
taking medication.
▲Observe the accident prevention regulations issued by your Employers Liability Insurance
Association or other supervisory authorities responsible for your company.
▲Stay with the metal belt saw until all movements have come to a complete standstill.
▲Use the specified personal protective equipment. Ensure you wear well-fitting clothing and, if
necessary, a hairnet.
1.9.1 Disconnecting and securing the metal cutting bandsaw
Pull out the power plug before beginning any maintenance or repair. All machine parts as well as all
dangerous voltages must be switched off.
Live parts and movements of machine parts can cause severe injury to yourself and
others! Proceed with extreme caution, if the mains plug of the metal belt saw cannot be
disconnected due to the nature of the required work (e.g. functional check).
1.9.2 Using lifting equipment
The use of unstable lifting and load suspension equipment that might break under load
can cause severe injuries or even death. Check that the lifting and load suspension
equipment are of sufficient load-bearing capability and are in perfect condition. Fasten
loads carefully. Never walk under suspended loads!
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1.9.3 Mechanical maintenance
Remove or install protective safety devices before starting and after completing any maintenance
tasks, including:
▲covers ▲safety instructions and warning signs ▲grounding cables.
If protection or safety devices are removed, they must be refitted immediately after
completion of the work. Check that they are working properly!

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INFORMATION
This numerical value was measured on a new machine under the operating conditions
specified by the manufacturer. The noise behaviour of the machine may change
depending on the age and wear of the machine. Furthermore, the noise emission also
depends on production engineering factors, speed, material and clamping conditions.
INFORMATION
The specified numerical value is the emission level and not necessarily a safe working
level. Although there is a correlation between the degree of noise emission and the
degree of noise disturbance, this cannot be used reliably to determine whether further
precautionary measures are required or not.
The following factors influence the actual degree of noise to which the operator is exposed:
▲Characteristics of the working area, e.g. size of damping behaviour,
▲other noise sources, e.g. the number of machines,
▲other processes taking place in proximity and the period of time, during which the
operator is exposed to the noise.
Furthermore, it is possible that the admissible exposure level may vary from country to country due
to national regulations.
This information about the noise emission should, however, allow the operator of the machine to
more easily evaluate the hazards and risks.
CAUTION!
Depending on the overall noise exposure and the basic threshold values, machine
operators must wear appropriate ear protection. We generally recommend the use of
noise and ear protection.
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2.6 Dimensions
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3.4.2 Position and direction of the saw blade
WARNING!
Danger of injury! The teeth of the saw blade are sharp. Wear protective gloves.
▲Check the position of the saw blade The saw blade must be seated on the shoulders of the saw
blade rollers and be located between the blade guide rollers.
▲Check the direction of the saw teeth. The saw teeth must point in the direction of the drive motor
looking from the operator's position.
▲You will need to remove the rear protective cover on the saw arch to be able to carry out the
checks.
sawblade sawbladerollershoulders
▲Turn the front saw blade rollers several times by hand. To do this, slacken the V-belt and remove
it from the V-belt washers. The saw blade must not move.
▲If the saw blade moves on the saw blade rollers or rubs too heavily on the shoulders of any of the
saw blade rollers, the position of the front saw belt roller must be altered.
3.4.3 Altering the position of the saw blade roller
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D
Sawblade
B
A
Shaftfixingbolt
Adjustingscrew
C