Backyard Discovery 100QT Use and care manual

Made in China | INS-2106819-A-100QT OUTDOOR COOLER-ENG 10/22/2020
For the most up to date assembly manual,
to register your set, or to order replacement parts please visit
www.backyarddiscovery.com
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT
YOU NEED TO ORDER REPLACEMENT PARTS.
Model # 2106819
100QT OUTDOOR
COOLER
Owner's Manual & Assembly Instructions
MANUFACTURED BY:
Backyard Discovery
3305 Airport Drive
Pittsburg, KS 66762
800-856-4445
average 2 person assembly time
assembly time may vary based on skill level

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*Installation services are only available
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INSTALLATION
SERVICES
AVAILABLE!*
Need a helping hand?
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Please Read This Before Starting Assembly
Owner’s Manual
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3

Please read entire booklet completely before beginning the assembly process
Please retain these instructions and your receipt for future reference. Keep them in a safe place where you can refer to them as needed.
In order to provide you with the most ecient service, it is required that you provide us with the part numbers when ordering parts.
Tracking Number Reference Label
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Owner’s Manual Limited Warranty
Backyard Discovery products have been designed for safety and quality. Any modifications made to the original product could damage the structural integrity of the unit leading
to failure and possible injury. Modification voids any and all warranties and Backyard Discovery assumes no liability for any modified products or consequences resulting from
failure of a modified product.
This product is warranted for RESIDENTIAL USE ONLY. "OZVOJOUFOEFEVTFTVDIBTIPNFDIJMEDBSFEBZDBSFDFOUFSGBJUIDFOUFSHPWFSONFOUGBDJMJUZIPNFPXOFShTBTTPDJBUF
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4

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•Wood is NOT flMMBNF retardant and will burn. Grills, fir JSe pits
and chimineas are a fir JSe hazard if placeEtoo close to
yourstructure.
•Wear gloves to avoid injury during installation.
•During installation, follow all safety warnings provided
with your tools and use safety glasses.
•Check all nuts and bolts twice monthly during the usage
season and tighten as required.(But not so tight that you
crack the wood) It is particularly important that this
procedure be followed at the beginning of each season.
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• Inspect wood parts monthly. The grain of the wood
sometimes will lift in the dry season causing splinters to
appear. Light sanding may be necessary to maintain asafe
environment. Treating your Product with protection
(sealant) after sanding will help prevent severe checking/
splitting and other weather damage.
• We have applied aOPJMCBTFEstain to yourunit. This is
done for color only. Once or twice a year,depending on
your climate conditions, you must applysome type of
protection (sealant) to the wood of your unit.Prior to the
application of sealant, lightly sand any “rough” spots on
your set. Please note this is a requirement ofyour
warranty.
OWNERS SHALL BE RESPONSIBLE FOR MAINTAINING THE LEGIBILITY OF THE WARNING LABELS
IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING
THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION.
Owner’s Manual Safety Warnings and Maintenance Instructions
5

About Our Wood
:PVSBackyard Discovery QSPEVDUJTNBEFPVUPG"DBDJB wood. Although we take
great care in selecting the best quality lumber available, wood is still a product of nature
and susceptible to weathering which can change the appearance of your set.
Your Backyard Discovery structure is designed and constructed of quality
materials. As with all outdoor products it will weather and wear. To maximize
the enjoyment, safety and life of your structure it is important that you properly
maintain it.
What causes weathering? Does it aect
the strength of my product?
One of the main reasons for weathering is the
eects of water (moisture); the moisture content
of the wood at the surface is dierent than the
interior of the wood. As the climate changes,
moisture moves in or out of the wood, causing
tension which can result in checking and or
warping. You can expect the following due to
weathering. These changes will not aect the
strength of the product:
1. Checking is surface cracks in the wood along
the grain. A post (4”x 4”) will experience more
checking than a board (1”x 4”) because the surface
and interior moisture content will vary more widely
than in thinner wood.
2. Warping results from any distortion (twisting,
cupping) from the original plane of the board and
often happens from rapid wetting and drying of
the wood.
3. Fading happens as a natural change in the
wood color as it is exposed to sun-light and will
turn grey over time.
How can I reduce the amount of
weathering to wood product?
1. Your wood product is coated with aOPJM
based stain.Sunlight will break down the
coating, so we recommend applying
aOPJMCBTFEstain on a yearly basis
(see your local stain and paint supplier for a
recommended product). You must apply some
type of protection (sealant) to the wood of your
product. Please note this is a requirement
of your warranty. Most weathering is just
the normal result of natureBOEXJMMOPUBGGFDU
TBGFUZ. However if you are concerned that a part
has experienced a severe weathering problem
please call our customer service department for
further assistance.
2. Inspect wood parts monthly. The grain ofthe
wood sometimes will lift in the dry season
causing splinters to appear. Light sanding may
be necessary to maintain a safe environment.
Treating your Product with protection (sealant)
after sanding will help prevent severe checking/
splitting and other weather damage.
Instructions for Proper Maintenance
Owner’s Manual
6

Protrusion Hazard
Proper Hardware Assembly
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Assembly Tips
Owner’s Manual
/2&.:$6+(5
7

192(x2)
199(x2)
198(x2)
378(x2)
Hardware Identication
)BSEXBSF CBHT BSF QSJOUFE XJUI
B TFWFO EJHJU BMQIBOVNFSJD QBSU
OVNCFS%VSJOHBTTFNCMZZPVPOMZ
OFFE UP SFGFSFODF UIF MBTU UISFF
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JOFBDITUFQ5his will make OEJOH
UIFDPSSFDUIBSEXBSFFBTJFS
BOLT WH
5/16 x 1-3/4
ASSEMBLY TIP:
Keep and eye out for these boxes which will contain helpful pictures and information making
the assembly process as quick and painless as possible.
Sorting Wood
Sorting Hardware
8IFOSFNPWJOHUIFXPPEGSPNUIFCPYFTXFSFDPNNFOEBSSBOHJOHUIFNCZQBSUOVNCFSCFGPSFZPVCFHJO
BTTFNCMZ5IJTXJMMBMMPXGPSGBTUFSBTTFNCMZBOEFBTJMZJEFOUJGZBOZQBSUTUIBUNBZCFNJTTJOHPSEBNBHFE
5PIFMQXJUIBTTFNCMZXFSFDPNNFOETPSUJOHZPVSIBSEXBSFCBHTXJUIUIFTFWFOEJHJUBMQIBOVNFSJDOVNCFS
QSJOUFEPOUIFCBHTPSCZIBSEXBSFUZQFJFCPMUTOVUTFUD0SHBOJ[JOHZPVSIBSEXBSFXJMMNBLFBTTFNCMZFBTJFS
NUT BARREL
H100545
SCREW
H100695
T-NUT
H100699
WASHER FLAT
H100706
BOLT HEX
H100716
BOLT
H100718
SCREW PWH
H100742
G2
G1
F2
F1
E1
E2
H100378
(x2)
Assembly Tips
Owner’s Manual
8

Owner's Manual Tools Required for Installation
9

Owner's Manual Basic Setup Dimensions & Assembly Notes
3'-1 1/4"
[945 mm]
2'-8 1/2"
[826 mm] 1'-7"
[483 mm]
1'-10 7/8"
[582 mm]
2'-10 1/4" [868 mm]
Important Assembly Notes
1) While assembling unit, take time before and after each step to make sure unit is level. If unit is
not level, assembly will be difficult and improper assembly may result. Extra care must be taken to
ensure the unit is square.
2) Pay close attention to the ITEMS NEEDED FOR EACH STEP. They can be a valuable aid when
sorting your wood and hardware. Assembly will be made easier if items are sorted by phase.
3) Pay close attention to make sure you are using the correct hardware in the correct step. Using
incorrect hardware may result in improper assembly.
4) Whenever a T-nut is used, follow these directions. Place T-nut in pre-drilled hole. Tap in with hammer.
Place bolt with washers in the opposite side. Hand tighten to make sure the bolt is in the T-nut.
DO NOT over tighten.
5) Read each step thoroughly. The written steps may include important information not
shown in the illustrations.
1'-1 7/8"
[352 mm]
APPROX.
2'-5 5/8"
[752 mm]
APPROX.
2'-11 3/8"
[900 mm]
10

Owner's Manual
ɟŸŸ_NŸŎƼŸŘsŘǼǣʹŗŸǼǼŸǢOĶsʺ
ƻNjǼǣÝ_sŘǼÞ¯ÞOǼÞŸŘ
COOLER SHELF - W2A03103
2 3/8"x17 13/16"x31 5/16" (60x453x796)
CP2
(x1)
COOLER PANEL - W2A03102
1 1/8"x16 5/8"x30 3/16" (28x423x766)
CP1
(x1)
UPRIGHT - W4L14324
5/8"x2 3/8"x29 1/4" (15x60x742)
MN3
(x4)
UPRIGHT - W4L14320
5/8"x2 3/8"x29 1/4" (15x60x742)
MN1
(x4)
PANEL BOARD - W4L14325
5/8"x14"x31 3/8" (15x356x796)
PB1
(x2)
PANEL BOARD - W4L14326
5/8"x14"x16 5/8" (15x356x423)
PB2
(x2)
LID PANEL - W2A03104
3 1/2"x22 15/16"x35 7/16" (89x582x900)
LP1
(x1)
CASTER BOARD - W2A03109
9/16"x3 3/8"x17 13/16" (15x86x453)
MN2
(x2)
11

Owner's Manual ƻNjǼǣÝ_sŘǼÞ¯ÞOǼÞŸŘ
ËNj_ɠNjsNŸŎƼŸŘsŘǼǣ
SCREW PFH BLK
8x1/2
(x2)
H100390
SCREW PFH BLK
8x1-1/4
(x12)
H100387
NUT BARREL WH BLK
1/4x5/8
(x8)
H100404
BOLT WH BLK
1/4x1 1/2
(x8)
H100406
BOLT WH BLK
1/4x1
(x16)
H100171
WASHER LOCK EXT BLK
6x15
(x24)
H100405
NUT BARREL WH BLK
1/4x7/8
(x4)
H100399
BOLT WH BLK
1/4x1/2
(x20)
H100401
WASHER LOCK EXT BLK
8x15
(x12)
H100400
- T-30 TORX WRENCH - H100114
(2)
SCREW PWH BLK
8x1/2
(x10)
H100408
BOLT WH BLK
1/4x1-3/4
(x8)
H101026
SCREW PFH BLK
8x3/4
(x2)
H100395
12

Owner's Manual
OOsǣǣŸNjɴNŸŎƼŸŘsŘǼǣʹŗŸǼǼŸǢOĶsʺ
ƻNjǼǣÝ_sŘǼÞ¯ÞOǼÞŸŘ
BYD ID TAG (SMALL) WITHOUT AGES
(x1)
A100241
HANDLE
(x2)
A4M01173
3-SIDED-90° BRACKET - BLK
(x4)
A4M00706
BOTTLE CAP OPENER
(x1)
A4M01187
CASTER 3"
(x4)
A4M01186
COOLER LINER
(x1)
A6P00428
THREADED BRACKET
(x4)
A4M01171
BYD COOLER COVER
(x1)
A6P00445
SLIDE STOP
(x1)
A6P00447
13

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ˠ
ˣ˟ˠ  ʹɮˣʺ
Dŷĵǻ˚ˠˀˡ˃
ˣ˟˟ ʹɮˣʺ
ɟǢËrNJ˚˧ɮˠˤ
ˢ˨˨ ʹɮˣʺ
ŗȕǻDNJNJrĵ˚˦ˀ˧
˦˟˥ ʹɮˣʺ
ˢ˚ǢÝ^r^˚˨˟DNJNħrǻ˚Dĵħ
Nƻˠ ʹɮˠʺ
NŷŷĵrNJƻŗrĵ
COOLER PANEL - W2A03102
1 1/8"x16 5/8"x30 3/16" (28x423x766)
CP1
(x1)
BOLT WH BLK
1/4x1/2
(x4)
H100401
3-SIDED-90° BRACKET - BLK
(x4)
A4M00706
WASHER LOCK EXT BLK
8x15
(x4)
H100400
NUT BARREL WH BLK
1/4x7/8
(x4)
H100399
14

5/8 in
[15 mm]
5/8 in
[15 mm]
TIP:
LAY PARTS ON THE GROUND OR SAW
HORSES FOR EASE OF ASSEMBLY.
STEP
2
MN1 (x2)
UPRIGHT
THREADED BRACKET
(x2)
A4M01171
PB1 (x1)
PANEL BOARD
BOLT WH BLK
1/4x1
(x2)
H100171 NUT BARREL WH BLK
1/4x5/8
(x2)
H100404
NOTE PILOT
HOLES.
NOTE:
PARTS MUST BE ORIENTATED AS
SHOWN FOR CORRECT ASSEMBLY.
LOCATE AND USE THE PILOT
HOLES TO ASSEMBLE PB1 & MN1
BOARDS AS SHOWN.
NOTE ORIENTATION
NOTE
ORIENTATION
171 (x2)
3-SIDED-90° BRACKET - BLK
UPRIGHT - W4L14320
5/8"x2 3/8"x29 1/4" (15x60x742)
MN1
(x2)
PANEL BOARD - W4L14325
5/8"x14"x31 3/8" (15x356x796)
PB1
(x1)
026 (x2)
BOLT - 1-3/4"
DON'T FULLY TIGHTEN
405 (x2)
WASHER - 6x15
404 (x2)
NUT BARREL - 5/8"
400 (x2)
WASHER - 8x15
171 (x2)
BOLT - 1"
NOTE:
ONLY FINGER TIGHTEN BOLT 026 -
1 3/4" TO PROPERLY ASSEMBLE
FUTURE STEPS.
DON'T FULLY
TIGHTEN
BOLT WH BLK
1/4x1-3/4
(x2)
H101026 WASHER LOCK EXT BLK
8x15
(x2)
H100400
WASHER LOCK EXT BLK
6x15
(x2)
H100405
NOTE PILOT
HOLES UP
PILOT HOLES UP
15

1 1/4 in
[33 mm]
THREADED BRACKET
(x1)
A4M01171
MN3 (x1)
UPRIGHT
UPRIGHT - W4L14324
5/8"x2 3/8"x29 1/4" (15x60x742)
MN3
(x2)
PANEL BOARD - W4L14326
5/8"x14"x16 5/8" (15x356x423)
PB2
(x1)
171 (x1)
3-SIDED-90° BRACKET - BLK
NOTE ORIENTATION.
NOTE:
PARTS MUST BE ORIENTATED AS
SHOWN FOR CORRECT ASSEMBLY.
LOCATE AND USE THE PILOT
HOLES TO ASSEMBLE PB2 & MN3
BOARDS AS SHOWN.
MN3 (x1)
UPRIGHT
026 (x2)
BOLT - 1-3/4"
405 (x2)
WASHER - 6x15
404 (x2)
NUT BARREL - 5/8"
400 (x2)
WASHER - 8x15
171 (x2)
BOLT - 1"
DON'T FULLY
TIGHTEN
NOTE:
ONLY FINGER TIGHTEN BOLT 026 -
1 3/4" TO PROPERLY ASSEMBLE
FUTURE STEPS.
DON'T FULLY
TIGHTEN
NOTE ORIENTATION
WASHER LOCK EXT BLK
6x15
(x2)
H100405
WASHER LOCK EXT BLK
8x15
(x2)
H100400
BOLT WH BLK
1/4x1-3/4
(x2)
H101026
BOLT WH BLK
1/4x1
(x2)
H100171 NUT BARREL WH BLK
1/4x5/8
(x2)
H100404
PB2 (x1)
PANEL BOARD
NOTE PILOT
HOLES UP
1 1/4 in
[33 mm]
STEP 3A
16

STEP 3B
SIDE VIEW
1 1/4 in
[33 mm]
1 1/4 in
[33 mm]
MN3 (x1)
UPRIGHT
MN3 (x1)
UPRIGHT
PB2 (x1)
PANEL BOARD
17

1 1/4 in
[33 mm]
MN3 (x2)
UPRIGHT
THREADED BRACKET
(x1)
A4M01171
PANEL BOARD - W4L14326
5/8"x14"x16 5/8" (15x356x423)
PB2
(x1)
UPRIGHT - W4L14324
5/8"x2 3/8"x29 1/4" (15x60x742)
MN3
(x2)
NOTE:
PARTS MUST BE ORIENTATED AS
SHOWN FOR CORRECT ASSEMBLY.
LOCATE AND USE THE PILOT
HOLES TO ASSEMBLE PB2 & MN3
BOARDS AS SHOWN.
PB2 (x1)
PANEL BOARD
171 (x1)
3-SIDED-90° BRACKET - BLK
NOTE ORIENTATION
026 (x2)
BOLT - 1-3/4"
405 (x2)
WASHER - 6x15
404 (x2)
NUT BARREL - 5/8"
400 (x2)
WASHER - 8x15
171 (x2)
BOLT - 1"
NOTE ORIENTATION
DON'T FULLY
TIGHTEN
DON'T FULLY
TIGHTEN
DON'T FULLY
TIGHTEN
BOLT WH BLK
1/4x1
(x2)
H100171
NUT BARREL WH BLK
1/4x5/8
(x2)
H100404
WASHER LOCK EXT BLK
6x15
(x2)
H100405
WASHER LOCK EXT BLK
8x15
(x2)
H100400
BOLT WH BLK
1/4x1-3/4
(x2)
H101026
NOTE:
ONLY FINGER TIGHTEN BOLT 026 -
1 3/4" TO PROPERLY ASSEMBLE
FUTURE STEPS.
NOTE PILOT
HOLES UP
1 1/4 in
[33 mm]
STEP 4A
18

STEP 4B
1 1/4 in
[33 mm]
1 1/4 in
[33 mm]
SIDE VIEW
MN3 (x1)
UPRIGHT
MN3 (x1)
UPRIGHT
PB2 (x1)
PANEL BOARD
19

STEP
5
MN1 (x2)
UPRIGHT
NOTE:
LOCATE AND USE PILOT HOLES IN
THE WALL PANEL TO MOUNT THE
UPRIGHTS AND BRACKET AS
SHOWN.
UPRIGHT - W4L14320
5/8"x2 3/8"x29 1/4" (15x60x742)
MN1
(x2)
PANEL BOARD - W4L14325
5/8"x14"x31 3/8" (15x356x796)
PB1
(x1)
PB1 (x1)
PANEL BOARD
026 (x2)
BOLT - 1-3/4"
405 (x2)
WASHER - 6x15
400 (x2)
WASHER - 8x15
404 (x2)
NUT BARREL - 5/8"
DON'T FULLY
TIGHTEN
DON'T FULLY
TIGHTEN
171 (x2)
BOLT - 1"
BOLT WH BLK
1/4x1
(x2)
H100171
NUT BARREL WH BLK
1/4x5/8
(x2)
H100404
WASHER LOCK EXT BLK
8x15
(x2)
H100400 WASHER LOCK EXT BLK
6x15
(x2)
H100405
NOTE:
ONLY FINGER TIGHTEN BOLT 026 -
1 3/4" TO PROPERLY ASSEMBLE
FUTURE STEPS.
BOLT WH BLK
1/4x1-3/4
(x2)
H101026
NOTE PILOT
HOLES UP
20