Backyard Discovery FAIRHAVEN 2103535 Use and care manual

Made in China | INS-2103535-A-FAIRHAVEN 10X10 NATURAL PERGOLA-ENG 5/1/2020
For the most up to date assembly manual,
to register your set, or to order replacement parts please visit
www.backyarddiscovery.com
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT
YOU NEED TO ORDER REPLACEMENT PARTS.
Model # 2103535
FAIRHAVEN 10x10 PERGOLA
Owner's Manual & Assembly Instructions
MANUFACTURED BY:
Backyard Discovery
3305 Airport Drive
Pittsburg, KS 66762
800-856-4445
average 2 person assembly time
assembly time may vary based on skill level

• 18+ Years of Experience Servicing Big Box Retailers and Direct Consumers
• Highly Skilled, Specialized, Courteous, Professional Service Technicians
• Over 140,000 Installations Annually
• Satisfaction Guarantee
• Flexible Appointments, including weekends
• Coverage across the nation
• White Glove Service Visit www.gocongure.com for more info!
*Installation services are only available to U.S. customers.
With Go Con! gure, we bring you 18 years of experience right to your doorstep.
We service a wide array of indoor and outdoor recreation products that most consumers
don’t have the time or ability to deliver & install themselves.
We do the heavy lifting, so you don’t have to!
*Installation services are only available
to U.S. customers.
INSTALLATION
SERVICES
AVAILABLE!*
Need a helping hand?
Let our team of professionals handle the installation for you!
2

The store where you made your purchase
does not stock parts for this item.
If you have assembly questions or you are missing or
have damaged parts, please call
MISSING A PART?
CALL US BEFORE GOING
BACK TO THE STORE
you can also visit www.backyarddiscovery.com
or e-mail [e-mail]
Please have the following information ready when you make your call:
• Model Number of the product located on the front of the assembly manual
• The item description and number from the parts list from the manual that was included in your box
1-800-856-4445
Please Read This Before Starting Assembly
Owner’s Manual
• Read entire assembly manual, paying special attention to the important tips and safety information.
•Ensure there are no missing pieces by  rst separating and identifying all parts.
• Make sure to check packing material for small parts that may have fallen out during shipment.
•Structures are not intended for public use. Any unintended use such as home child care, daycare center,
faith center, government facility, home owner's associate, park or school will make the warranty of our
product null & void.
• This manual contains helpful information concerning assembly preparation, installation procedure and
required maintenance.
•Always keep safety in mind as your structure is being built.
•Keep these instructions for future reference.
3

Please read entire booklet completely before beginning the assembly process
Please retain these instructions and your receipt for future reference. Keep them in a safe place where you can refer to them as needed.
In order to provide you with the most ecient service, it is required that you provide us with the part numbers when ordering parts.
Tracking Number Reference Label
Tracking ID number on the carton and on the bottom of the vertical ID plate are included for tracking purposes associated with warranty claims.
This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery brand or its other brands including but not limited to Backyard
Botanical, Adventure Playsets, and Leisure Time Products.
Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year
warranty covers all parts including wood, hardware, and accessories. All wood carries a ! ve (5) year pro-rated warranty against rot and decay. Refer to the schedule below for
charges associated with replacement of parts under this Limited Warranty. In addition, Backyard Discovery will replace any parts within the ! rst 30 days from date of purchase
found to be missing from or damaged in the original packaging.
This warranty applies to the original owner and registrant and is non-transferable. Regular maintenance is required to assure maximum life and performance of this product.
Failure by the owner to maintain the product according to the maintenance requirements may void this warranty. Maintenance guidelines are provided in the Owner’s Manual.
This Limited Warranty does not cover:
• Labor for any inspection
• Labor for replacement of any defective item(s)
• Incidental or consequential damages
• Cosmetic defects which do not a ect performance or integrity of a part or the entire product
• Vandalism, improper use, failure due to loading or use beyond the capacities stated in the applicable Assembly Manual.
• Acts of nature including but not limited to wind, storms, hail,  oods, excessive water exposure
• Improper installation including but not limited to installation on uneven, unlevel, or soft ground
• Minor twisting, warping, checking, or any other natural occurring properties of wood that do not a ect performance or integrity
Product Age Customer Pays
All Parts
0-30 days from date of purchase $0 and free shipping
31 days to 1 year $0 + S&H
Wood Rot and Decay Only
1 year $0 and free shipping
2 year 20% + S&H
3 year 40% + S&H
4 year 60% + S&H
5 year 80% + S&H
Over 5 years 100% + S&H
For Your Records:
Please take time and  ll out the information below. This information will be needed for warranty issues.
Pro Rated Part Replacement Schedule
Where Purchased:
Date of Purchase:
Installation Date:
Installed by:
Tracking Number:
Owner’s Manual Limited Warranty
Backyard Discovery products have been designed for safety and quality. Any modifications made to the original product could damage the structural integrity of the unit leading
to failure and possible injury. Modification voids any and all warranties and Backyard Discovery assumes no liability for any modified products or consequences resulting from
failure of a modified product.
This product is warranted for RESIDENTIAL USE ONLY. Any unintended use such as home child care, daycare center, faith center, government facility, home owner's associate,
park or school will make the warranty of our product null & void.
4

WARNING
• DO NOT climb or walk on the roof for any reason
• Requires two or more people to assemble safely
• Check for underground utilities before digging or
driving stakes into the ground.
• Check carefully for overhead lines and ensure there is
at least 6ft (2m) clearance from any overhead electrical
wires.
• Permanent structures may require a building permit.
As the purchaser and or installer of this product you are
advised to consult local planning, zoning and building
inspection departments for guidance on applicable
building codes and/or zoning requirements.
• Wood is NOT # ame retardant and will burn. Grills, ! re pits
and chimineas are a ! re hazard if place too close to your
structure.
• Wear gloves to avoid injury during installation.
• During installation, follow all safety warnings provided
with your tools and use safety glasses.
• Check all nuts and bolts twice monthly during the usage
season and tighten as required.(But not so tight that you
crack the wood) It is particularly important that this
procedure be followed at the beginning of each season.
• Oil all metallic moving parts monthly during the usage
period.
• Check all coverings for bolts and sharp edges twice
monthly during usage season to be certain they are in
place. Replace when necessary. It is especially important
to do this at the beginning of each new season.
• For rusted areas on metallic members such as hinges,
brackets, etc. sand and repaint, using a non lead-based
paint meeting the requirements of Title 16 CRF Part 1303.
• Inspect wood parts monthly. The grain of the wood
sometimes will lift in the dry season causing splinters to
appear. Light sanding may be necessary to maintain a
safe environment. Treating your Product with protection
(sealant) after sanding will help prevent severe checking/
splitting and other weather damage.
• We have applied a waterborne translucent stain to your
unit. This is done for color only. Once or twice a year,
depending on your climate conditions, you must apply
some type of protection (sealant) to the wood of your unit.
Prior to the application of sealant, lightly sand any “rough”
spots on your set. Please note this is a requirement of
your warranty.
OWNERS SHALL BE RESPONSIBLE FOR MAINTAINING THE LEGIBILITY OF THE WARNING LABELS
IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING
THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION.
Owner’s Manual Safety Warnings and Maintenance Instructions
5

Protrusion Hazard
Proper Hardware Assembly
1/8”
CorrectIncorrect
Bolt and Barrel Nut Assembly
Insert barrel nut through the lock washer and press the pair
through the provided hole. Insert your bolt through the
second lock washer and insert the pair into the provided hole
opposite from the barrel nut. Turn clockwise to thread into the
barrel nut. Do not completely tighten until instructed. LOCK WASHER
BOLT
BARREL NUT
Bolt and T-Nut Assembly
Tap T-nut into the provided hole. Insert your bolt through
the lock washer and insert into the provided hole opposite
from the T-Nut. Turn clockwise to thread into T-nut. Do not
completely tighten until instructed.
7187
LOCK WASHER
BOLT
Lag Assembly
Normally there will be a pre-drilled pilot hole on assemblies
that require a Lag Screw. If there is no pilot hole, line up the
two boards as they are to be attached and use the factory
drilled hole as a guide to drill another pilot hole into the
adjoining board. This will keep the wood from splitting. Only a
lock washer is required for steps with Lag Screws. LOCK WASHER
LAG SCREW
If you see exposed
threads and your bolt
protrudes beyond the
T-Nut you may have over
tightened the bolt or
used incorrect hardware.
If you’ve overtightened,
remove the bolt and add
washers to eliminate the
protrusion.
Assembly Tips
Owner’s Manual
LOCK WASHER
6

192(x2)
199(x2)
198(x2)
378(x2)
Hardware Identication
Hardware bags are printed with
a seven digit alpha-numeric part
number. During assembly you only
need to reference the last three
digits of the part number as noted
in each step. This will make  nding
the correct hardware easier.
BOLT WH
5/16 x 1-3/4
ASSEMBLY TIP:
Keep and eye out for these boxes which will contain helpful pictures and information making
the assembly process as quick and painless as possible.
Sorting Wood
Sorting Hardware
When removing the wood from the boxes we recommend arranging them by part number before you begin
assembly. This will allow for faster assembly and easily identify any parts that may be missing or damaged.
To help with assembly we recommend sorting your hardware bags with the seven digit alpha-numeric number
printed on the bags or by hardware type (i.e. bolts, nuts, etc.). Organizing your hardware will make assembly easier.
NUT BARREL
H100545
SCREW
H100695
T-NUT
H100699
WASHER FLAT
H100706
BOLT HEX
H100716
BOLT
H100718
SCREW PWH
H100742
G2
G1
F2
F1
E1
E2
H100378
(x2)
Assembly Tips
Owner’s Manual
7

Owner's Manual Tools Required for Installation
8

It is critically important that you start with square and level footings, concrete pad or deck to
attach your structure
•Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step.
Using incorrect hardware may result in improper assembly
•Remember to double check for underground utilities and overhead electrical lines
Owner's Manual Basic Setup Dimensions & Assembly Notes
Post mounts are provided with your structure which allows you to permanently install your structure to a
pre-existing or new wood or concrete surface.
•The hardware to attach the post mounts to the structure is included.
•The hardware to mount the structure permanently to a concrete surface is included.
•The hardware to mount the structure permanently to a wood deck is NOT included and will need to be purchased
separately. You must ensure there is ample structural support under the deck before permanently attaching.
9'-10"
[3 m]
9'-10"
[3m]
6'-11 5/7"
[2.1 m]
7'-9 3/7"
[2.4 m]
7'-11/7"
[2.2m]
7'-113/7"
[2.4m]
6'-11 5/7"
[2.1 m]
7'-9 3/7"
[2.4 m]
Ground Dimension
EXAMPLE: 14' (4.3m) x 9'-10" (3m) x 7'-11 3/8" (2.4m)
9

Owner's Manual
Wood Components (Not to Scale
Parts Identification
SLOTTED JOIST - W4L14285
1 1/4"x5"x114" (32x126x2896)
D3
(x6)
JOIST - W4L14286
1 1/4"x5"x118" (32x126x2998)
D4
(x2)
JOIST - W4L14287
1 1/4"x5"x118" (32x126x2998)
D5
(x2)
LONG ANGLE BRACE - W4L14289
1 1/4"x5"x36 1/4" (32x126x922)
D8
(x8)
JOIST END - W4L14309
1 1/4"x5"x118" (32x126x2998)
D7
(x2)
SHORT ANGLE BRACE - W4L14290
1 1/4"x5"x29 1/4" (32x126x743)
D9
(x4)
10

Owner's Manual
Wood Components (Not to Scale
Parts Identification
PURLIN - W4L14311
1 1/4"x1 1/4"x46 1/4" (32x32x1175)
V1
(x12)
PURLIN - W4L14312
1 1/4"x1 1/4"x65 1/2" (32x32x1663)
V2
(x12)
WP1
(x2)
PERGOLA POST - W2A03098
4 7/8"x4 7/8"x89 1/2" (125x125x2273)
WP2
(x2)
PERGOLA POST - W2A03099
4 7/8"x4 7/8"x89 1/2" (125x125x2273)
JOIST END - W4L14310
1 1/4"x5"x118" (32x126x2998)
D10
(x2)
11

Owner's Manual Parts Identification
Hardware Components
NUT BARREL WH BLK
5/16x7/8
(x50)
H100192
WASHER LOCK EXT BLK
8x19
(x76)
H100198
WASHER LOCK EXT BLK
12x19
(x60)
H100199
LAG SCREW WH BLK
5/16x5 1/2
(x18)
H100204
BOLT WH BLK
5/16x6 1/2
(x18)
H100354
SCREW PWH BLK
8x3/4
(x6)
H100392
WASHER LOCK EXT BLK
6x15
(x13)
H100405
BOLT WH BLK
5/16x2
(x42)
H100457
SCREW CONCRETE ANCHOR
1/4x2
(x18)
H100120
LAG SCREW WH BLK
1/4x3
(x13)
H100792
SCREW TFH BLK
8x2-1/2
(x100)
H100877
NUT BARREL WH BLK
5/16x1-1/2
(x18)
H100193
SCREW PFH BLK
8x1 1/2
(x17)
H100200
LAG SCREW WH BLK
5/16x1
(x18)
H100854
BOLT WH BLK
5/16x4 3/4
(x9)
H100480
WASHER FLAT BLK
8x19
(x17)
H100630
12

Owner's Manual
Accessory Components (Not to Scale
Parts Identification
TORX BIT
T-30
(x2)
H100147 TORX BIT
T-40
(x2)
A100042
TORX WRENCH
T-40
(x2)
A100041
TORX WRENCH
T-30
(x2)
H100114
TORX BIT
T-20
(x2)
H100879
POST ANCHOR BRACKET
(x8)
A4M01156
POST BRACKET
(x8)
A4M01157
5x5 POST FOOT
(x4)
A6P00436
KINGSLEY PARK TAG
(x1)
A4M01163
"A" REVISION TAG
(x1)
A100314
13

STEP 1
SCREW PFH BLK
8x1-1/2
(x16)
H100200
5x5 POST FOOT
(x4)
A6P00436
FOR EASE OF ASSEMBLY WE RECOMMEND USING
SAW HORSES FOR STEPS 1 THROUGH 4.
TIP:
COMPLETE THIS STEP TWICE.
WP2 (x1)
PERGOLA POST
WP1 (x1)
PERGOLA POST
436 (x2)
5x5 POST FOOT
200
(x2)
SCREW TFH 8x1-1/2 BLK
WP2
(x2)
PERGOLA POST - W2A03099
4 7/8"x4 7/8"x89 1/2" (125x125x2273)
WP1
(x2)
PERGOLA POST - W2A03098
4 7/8"x4 7/8"x89 1/2" (125x125x2273)
14

457 (x2)
BOLT - 2"
198 (x2)
WASHER - 8x19
792 (x1)
LAG SCREW - 3"
405 (x1)
WASHER - 6x15
199 (x2)
WASHER - 12x19
192 (x2)
NUT BARREL - 7/8"
193 (x2)
NUT BARREL - 1 1/2"
199 (x2)
WASHER - 12x19
198 (x2)
WASHER - 8x19
354 (x2)
BOLT - 6 1/2"
1. REPEAT THIS STEP
TWICE FOR OTHER SIDE.
2. ASSEMBLE AS SHOWN
USING THE PRE-DRILLED
PILOT HOLES IN POSTS.
NOTES:
WP1 (x1)
PERGOLA POST
WP2 (x1)
PERGOLA POST
D4 (x1)
JOIST
D5 (x1)
JOIST
D9 (x1)
SHORT ANGLE BRACE
D9 (x1)
SHORT ANGLE BRACE
WASHER LOCK EXT BLK
8x19
(x16)
H100198
BOLT WH BLK
5/16x6 1/2
(x8)
H100354 NUT BARREL WH BLK
5/16x1-1/2
(x8)
H100193
BOLT WH BLK
5/16x2
(x8)
H100457
NUT BARREL WH BLK
5/16x7/8
(x8)
H100192
LAG SCREW WH BLK
1/4x3
(x4)
H100792
WASHER LOCK EXT BLK
6x15
(x4)
H100405
WASHER LOCK EXT BLK
12x19
(x16)
H100199
REPEAT ON OPPOSITE END
STEP 2
JOIST - W4L14286
1 1/4"x5"x118" (32x126x2998)
D4
(x2)
JOIST - W4L14287
1 1/4"x5"x118" (32x126x2998)
D5
(x2)
SHORT ANGLE BRACE - W4L14290
1 1/4"x5"x29 1/4" (32x126x743)
D9
(x4)
15

REPEAT STEP TO COMPLETE TWO
INNER JOIST ASSEMBLIES.
NOTES:
D8 (x1)
LONG ANGLE BRACE
D8 (x1)
LONG ANGLE BRACE
D10 (x1)
JOIST END
REPEAT ON OPPOSITE END
LONG ANGLE BRACE - W4L14056
1 1/4"x5"x36 1/4" (32x126x922)
D8
(x4)
JOIST END - W4L14310
1 1/4"x5"x118" (32x126x2998)
D10
(x2)
BOLT WH BLK
5/16x2
(x16)
H100457 NUT BARREL WH BLK
5/16x7/8
(x16)
H100192 WASHER LOCK EXT BLK
8x19
(x16)
H100198 WASHER LOCK EXT BLK
12x19
(x16)
H100199
457 (x4)
BOLT - 2"
198 (x4)
WASHER - 8x19
199 (x4)
WASHER - 12x19
192 (x4)
NUT BARREL - 7/8"
STEP 3
16

REPEAT ON OPPOSITE END.
REPEAT STEP TO COMPLETE TWO
OUTER JOIST ASSEMBLIES.
NOTES:
D7 (x1)
JOIST END
D8 (x1)
LONG ANGLE BRACE
D8 (x1)
LONG ANGLE BRACE
NOTE PILOT HOLES
ON TOP OF JOIST.
BOLT WH BLK
5/16x2
(x16)
H100457 NUT BARREL WH BLK
5/16x7/8
(x16)
H100192 WASHER LOCK EXT BLK
8x19
(x16)
H100198 WASHER LOCK EXT BLK
12x19
(x16)
H100199
LONG ANGLE BRACE - W4L14289
1 1/4"x5"x36 1/4" (32x126x922)
D8
(x4)
STEP 4
457 (x4)
BOLT - 2"
198 (x4)
WASHER - 8x19
199 (x4)
WASHER - 12x19
192 (x4)
NUT BARREL - 7/8"
JOIST END - W4L14309
1 1/4"x5"x118" (32x126x2998)
D7
(x2)
17

(x2) UPRIGHT ASSEMBLY
FROM PREVIOUS STEPS
INNER JOIST ASSEMBLY
FROM PREVIOUS STEPS
(x2) OUTER JOIST ASSEMBLY
FROM PREVIOUS STEPS
(x2)
WASHER LOCK EXT BLK
8x19
(x8)
H100198 WASHER LOCK EXT BLK
12x19
(x8)
H100199
BOLT WH BLK
5/16x6 1/2
(x8)
H100354
NUT BARREL WH BLK
5/16x1-1/2
(x8)
H100193
LAG SCREW WH BLK
1/4x3
(x8)
H100792
354 (x2)
BOLT - 6 1/2"
198 (x2)
WASHER - 8x19 199
(x2)
WASHER - 12x19
193 (x2)
NUT BARREL - 1 1/2"
REPEAT ON EACH CORNER
WASHER LOCK EXT BLK
6x15
(x8)
H100405
UPRIGHT
ASSEMBLY
UPRIGHT
ASSEMBLY
405 (x2)
WASHER - 6x15
792 (x2)
LAG SCREW - 3"
NOTE PILOT HOLES ON
TOP OF THE OUTER
JOIST ASSEMBLY.
INNER JOIST
ASSEMBLY
INNER JOIST
ASSEMBLY
OUTER JOIST
ASSEMBLY
OUTER JOIST
ASSEMBLY
NOTE SINGLE ANGLE
BRACES ARE POSITIONED
ON OUTSIDE OF UNIT.
STEP 5
18

LOCATE AND USE PILOT HOLES IN
THE OUTER JOIST TO MOUNT D3
BOARDS AS SHOWN.
NOTES:
LAG SCREW WH BLK
5/16x5 1/2
(x12)
H100204 WASHER LOCK EXT BLK
8x19
(x12)
H100198
REPEAT ON OPPOSITE END AND ON ALL JOIST
SLOTTED JOIST - W4L14285
1 1/4"x5"x114" (32x126x2896)
D3
(x6)
D3 (x8)
SLOTTED JOIST
204 (x1)
LAG SCREW - 5 1/2"
198 (x1)
WASHER - 8x19
STEP 6
19

ASSEMBLE V1 & V2 BOARDS BY ALTERNATING THEM AS YOU WORK
ACROSS THE JOIST BOARDS. AS SHOWN THE ANGLE CUT IN THE V1 &
V2 BOARDS SHOULD ALTERNATE WHICH JOIST THEY LAND ON WHEN
ASSEMBLED.
NOTES:
ANGLE CUT
ANGLE CUT
V1
PURLIN
V2
PURLIN
V2 (x12)
PURLIN
V1 (x12)
PURLIN
PURLIN - W4L14311
1 1/4"x1 1/4"x46 1/4" (32x32x1175)
V1
(x12)
PURLIN - W4L14312
1 1/4"x1 1/4"x65 1/2" (32x32x1663)
V2
(x12)
SCREW TFH BLK
8x2-1/2
(x72)
H100877
STEP 7
20