Backyard Discovery ENDEAVOR User manual

Made in China
INS-2200104-A-ENDEAVOR-ENG 12/14/21
Please visit www.backyarddiscovery.com
For the most up to date assembly manual, to register your set, or to order replacement parts
Para obtener instrucciones en español, visite www.backyarddiscovery.com
Model # 2200104
ENDEAVOR
MANUFACTURED BY:
Backyard Discovery
3305 Airport Drive, Pittsburg, KS 66762
800-856-4445
Swing Set
Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: [phone]
J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: [phone]
WARNING
Adult Assembly Required.
Not suitable for children under 36 months due to small parts.
FOR DOMESTIC USE ONLY. INTENDED FOR OUTDOOR USE.

Safe Play Zone
SAFE PLAY HEIGHT: 17'-2 3/4" [5.2 m]
MAXIMUM FALL HEIGHT: 7' [2.1 m]
General Information:
Your set has been designed and engineered for children only and for residential use only.
A maximum of 150 lbs. per child is recommended for play activities designed for individual use.
A maximum of 120 lbs. per child is recommended for play activities designed for multiple child use.
A maximum of 9 children is recommended for this swing set.
Ground Dimensions
11'-4 1/2" [3.5 m] x 20'-2 1/4" [6.2 m]
Safe Play Area
33'-4 1/4" [10.2 m] x 24'-6 1/4" [7.5 m] x 17'-2 3/4" [5.2 m]
SAFE PLAY AREA DIAGRAM
Place the set on level ground, not less than 6'-7" [2 m] from any structure or obstruction such as a
fence, garage, house, overhanging branches, laundry lines, or electrical wires.
While assembling unit, take time before and after each phase to make sure fort is level. If fort is not level, assembly will be difficult and
improper assembly may result. Extra care must be taken to insure the fort is square.
The safe play area refers to a zone extending 6'-7" (2 m) beyond the play product on all sides, including the space above the play product.
Owner's Manual - Basic Setup Dimensions & Assembly Notes
6'-7"
[2.0 m]
6'-7"
[2.0 m]
33'-4 1/4"
[10.2 m]
24'-6 1/4"
[7.5 m]
11'-4 1/2"
[3.5 m]
20'-2 1/4"
[6.2 m]
7'-0"
[2.1 m]
10'-7 3/4"
[3.2 m] 7'-9 1/4"
[2.4 m]
7'-5 1/4"
[2.3 m]
20'-2 1/4"
[6.2 m]
2

Wood Components (Not to Scale)
Owner's Manual - Parts Identification
SWING BEAM 2 POSITION - W4L15991
3 3/8"x5 1/4"x68 1/2" (86x134x1740)
A50
(x1)
STEP - W4L15737
1 3/8"x4 3/8"x22 3/4" (36x112x579)
AL01
(x5)
UPRIGHT - W4L15718
3"x3"x55 1/2" (76x76x1410)
B01
(x2)
LEG - W4L15719
3"x3"x77 3/4" (76x76x1975)
B02
(x2)
UPRIGHT - W4L15722
3"x3"x38" (76x76x964)
B04
(x1)
FLOOR JOIST - W4L15723
3"x3"x57 1/4" (76x76x1453)
B05
(x1)
B03
(x1)
LEG - W2A03278
3"x3"x79 5/16" (76x76x2015)
UPRIGHT - W4L15728
3"x3"x55 1/2" (76x76x1410)
B06
(x2)
GROUND BOARD - W4L15733
3"x3"x89 3/8" (76x76x2270)
B07
(x1)
LEG - W4L15739
3"x3"x77 3/4" (76x76x1975)
B08
(x1)
ROPE BOARD - W4L15740
3"x3"x85 3/8" (76x76x2170)
B09
(x1)
FLOOR JOIST - W4L15741
3"x3"x57 1/4" (76x76x1453)
B10
(x1)
LEG - W4L15747
3"x3"x77 3/4" (76x76x1975)
B11
(x1)
GROUND BOARD - W4L15976
3"x3"x65 3/8" (76x76x1660)
B12
(x1)
ANGLE BRACE - W4L15993
3"x3"x87 1/8" (76x76x2212)
B50
(x2)
3

Wood Components (Not to Scale)
Owner's Manual - Parts Identification
WALL RAIL - W4L15729
1 3/8"x5 1/4"x59 1/8" (36x134x1501)
D01
(x1)
END SUPPORT - W4L15994
1 3/8"x3 3/8"x44 1/8" (36x86x1120)
E50
(x1)
CLEAT - W4L15746
1 3/8"x2"x68 3/4" (36x52x1747)
F01
(x4)
WALL RAIL - W4L15725
1"x5 1/4"x57 1/2" (24x134x1460)
G01
(x1)
WALL RAIL - W4L15726
1"x5 1/4"x59 1/8" (24x134x1501)
G02
(x1)
WALL RAIL - W4L15727
1"x5 1/4"x57 1/2" (24x134x1460)
G03
(x1)
GROUND BOARD - W4L15995
1"x5 1/4"x86 3/4" (24x134x2202)
G50
(x1)
FLOOR RAIL - W4L15734
1"x3 3/8"x68 1/2" (24x86x1741)
H01
(x1)
FLOOR RAIL - W4L15735
1"x3 3/8"x22 1/8" (24x86x564)
H02
(x2)
FLOOR RAIL - W4L15736
1"x3"x3 3/8" (24x76x86)
H03
(x6)
ROCK WALL BOARD - W4L15749
1"x4 1/2"x51 1/2" (24x115x1307)
G04
(x2)
ROCK WALL BOARD - W4L15974
1"x5 1/4"x51 1/2" (24x134x1307)
G05
(x5)
ROCK WALL BOARD - W4L15975
1"x5 1/4"x51 1/2" (24x134x1307)
G06
(x6)
4

Wood Components (Not to Scale)
Owner's Manual - Parts Identification
WALL RAIL - W4L15984
1"x3 3/8"x59 1/8" (24x86x1501)
H08
(x2)
ROOF RAIL - W4L15985
1"x3 3/8"x39 5/8" (24x86x1007)
H09
(x4)
GABLE BOARD - W4L15986
1"x3 3/8"x17 3/8" (24x86x440)
H10
(x2)
GABLE BOARD - W4L15988
1"x3 3/8"x18 1/4" (24x86x465)
H12
(x4)
GABLE BOARD - W4L15989
1"x3 3/8"x11 3/4" (24x86x300)
H13
(x4)
FLOOR BOARD - W4L15978
5/8"x4 3/4"x51 1/2" (16x120x1307)
K04
(x1)
FLOOR BOARD - W4L15979
5/8"x4 3/4"x27 5/8" (16x120x701)
K05
(x1)
FLOOR BOARD - W4L15743
5/8"x3 3/8"x59 1/2" (16x86x1511)
M01
(x15)
ROPE WALL BOARD - W4L15742
5/8"x3 3/8"x27 5/8" (16x86x701)
M02
(x9)
ROPE WALL BOARD - W4L15981
5/8"x3 3/8"x27 5/8" (16x86x701)
M03
(x1)
PICKET - W4L15997
5/8"x3 3/8"x29 7/8" (16x86x760)
M04
(x10)
ROOF CLEAT - W4L15990
5/8"x2 3/8"x31 1/2" (16x60x800)
N01
(x4)
GABLE CLEAT - W4L15987
1"x3"x3 3/8" (24x76x86)
H11
(x2)
ROCK WALL CLEAT - W4L15977
1"x2 3/8"x66 7/8" (24x60x1698)
J01
(x2)
ROPE WALL BOARD - W4L15744
1"x3 3/8"x27 5/8" (24x86x701)
H04
(x9)
WALL RAIL - W4L15980
1"x3 3/8"x29 7/8" (24x86x760)
H05
(x2)
ROPE LADDER RUNG - W4L15982
1"x3 3/8"x19 5/8" (24x86x500)
H06
(x6)
WALL RAIL - W4L15983
1"x3 3/8"x57 1/2" (24x86x1460)
H07
(x2)
ROPE WALL BOARD - W4L16119
1"x2 3/4"x27 5/8" (24x69x701)
H14
(x1)
ROPE WALL CLEAT - W4L16469
1"x2 3/8"x63" (24x60x1600)
J02
(x1)
5

Wood Components (Not to Scale)
Owner's Manual - Parts Identification
SLIDE MOUNTING BOARD - W4L09040
5/8"x1 3/8"x20 3/8" (16x34x517)
O70
(x1)
FLOOR RAIL - W4L15717
1"x4 3/8"x74 3/8" (24x112x1890)
Q01
(x2)
FLOOR RAIL - W4L15721
1"x4 3/8"x57 1/2" (24x112x1460)
Q02
(x1)
FLOOR RAIL - W4L15724
1"x4 3/8"x57 1/2" (24x112x1460)
Q03
(x1)
SWING BEAM SUPPORT - W4L15992
3 3/8"x3 3/8"x50" (86x86x1269)
SP01
(x1)
CLEAT - W4L15748
1"x1 3/8"x24 1/4" (24x34x615)
T01
(x3)
FLOOR BOARD - W4L15738
5/8"x4"x20 7/8" (16x102x529)
Y01
(x1)
FLOOR BOARD - W4L15745
5/8"x4"x51 1/2" (16x102x1307)
Y02
(x1)
RP1
(x2)
ROOF PANEL - W2A03276
1 5/8"x20 5/8"x59" (42x511x1676)
RP2
(x2)
ROOF PANEL - W2A03277
1 5/8"x20 5/8"x66" (42x524x1676)
FLOOR BOARD - W4L16468
5/8"x4"x27 5/8" (16x102x701)
Y03
(x1)
6

Hardware Components
Owner's Manual - Parts Identification
BOLT WH
5/16x6
(x9)
H100023
BOLT WH
5/16x4 3/4
(x7)
H100505
BOLT WH
5/16x4-1/4
(x7)
H100166
BOLT WH
5/16x3 3/4
(x54)
H100019
BOLT WH BLK
5/16x3
(x14)
H100416
BOLT WH BLK
5/16x2-3/4
(x4)
H100195
BOLT WH
5/16x1 3/4
(x4)
H100011
BOLT WH
5/16x1 1/4
(x3)
H100009
BOLT WH
5/16x1
(x2)
H100008
BOLT WH BLK
5/16x1/2
(x11)
H100396
LAG SCREW WH
5/16x2
(x15)
H100027
LAG SCREW WH
5/16x2 1/2
(x4)
H100028
BOLT WH
5/16x5
(x6)
H100022
BOLT WH BLK
5/16x3-1/2
(x2)
H100503
NUT BARREL WH
5/16 x 5/8
(x2)
H100004
NUT BARREL WH
5/16x7/8
(x11)
H100005
NUT BARREL WH
BLK
5/16x7/8
(x10)
H100192
BOLT WH BLK
5/16x1 1/2
(x2)
H100407
7

Hardware Components
Owner's Manual - Parts Identification
BOLT HEX
5/16x3 1/4
(x2)
H100050
BOLT HEX
3/8x5-1/2
(x9)
H100654
BOLT HEX BLK
5/16x4 1/4
(x2)
H100476
SCREW PFH
8x3
(x52)
H100092
SCREW PFH
8X2 1/4
(x39)
H100091
SCREW PFH
8x1 3/4
(x49)
H100089
SCREW PFH
8x1 1/2
(x270)
H100086
SCREW PFH BLK
8x1 1/8
(x26)
H100380
SCREW PFH
8x1 1/8
(x4)
H100088
BOLT PTH BLK
with LOCTITE
1/4x1
(x4)
H101121
NUT BARREL PTH
BLK
1/4x3/4
(x4)
H100831
WASHER SPLIT
BLK
5/16
(x4)
H100477 WASHER SPLIT
5/16
(x2)
H100095 NUT LOCK BLK
5/16
(x2)
H100479
WASHER LOCK
INT
10x18
(x9)
H100107 WASHER LOCK
INT
8x15
(x37)
H100108 WASHER LOCK
INT BLK
8x15
(x2)
H100473
WASHER FLAT
11x25
(x9)
H100102 WASHER FLAT
BLK
5/16
(x4)
H100770 WASHER LOCK
EXT
8x19
(x85)
H100030
WASHER FLAT
8x27
(x2)
H100105 WASHER FLAT
BLK
8x27
(x4)
H100478
WASHER LOCK
EXT
12x19
(x13)
H100031
SCREW PWH
8x3/4
(x4)
H100070 SCREW PWH BLK
8x3/4
(x2)
H100392
SCREW PWH
8x5/8
(x2)
H100128
T-NUT
1/4
(x36)
H100072
T-NUT
5/16
(x96)
H100074 T-NUT BLK
5/16
(x9)
H100379
T-NUT
3/8
(x9)
H100073
BOLT HEX - BLK
5/16x1 1/2
(x4)
H100498
BOLT WH
1/4x1
(x36)
H100137
SCREW PFH
8x2
(x96)
H100111
8

Accessory Components (Not to Scale)
Owner's Manual - Parts Identification
BYD ID TAG
(LARGE) AGES
3-10
(x1)
A100164
A-FRAME
BRACKET
(x1)
A4M01498
SWING HANGER
(x4)
A4M00505
SWING BEAM
EXTENSION
BRACKET-LEFT
(x1)
A4M00617 SWING BEAM
EXTENSION
BRACKET-RIGHT
(x1)
A4M00618
L BRACKET
66x66x127 - BLK
(x2)
A4M00619
GREEN HC ROCK
#1
(x9)
A6P00036 GREEN HC ROCK
#2
(x8)
A6P00037
CARABINER SD
(x1)
A4M01044 QUICK LINK
(x4)
A100069
"A" REVISION
TAG
(x1)
A100314
AUGER GROUND
STAKE
(x6)
A100178
CHAIN GREEN
57"
(x4)
A100047
SWING SEAT
GREEN 26"
(x2)
A100027
SWIVEL ARM
(x1)
H100338
PICKET PAL
(x1)
A6P00410
9

Accessory Components (Not to Scale)
Owner's Manual - Parts Identification
SLIDE VF 10 FT
(x1)
A100287
TELESCOPE
(x1)
A6P00096
ROPE
(x3)
A6P00507
BELL
(x1)
A4M00554
40" WEB SWING
(x1)
A4M01495
ROPE CLAMP KIT
(x23)
A6P00508
A-FRAME
BRACKET-RT
(x2)
A4M01481 A-FRAME
BRACKET-LT
(x2)
A4M01482
HAND GRIP
METAL GREEN
381 c/c
(x5)
A100118
HAND GRIP
GREEN 816 C/C
(x2)
A100134
JOIST HANGER
90°
(x4)
A4M01480 L BRACKET
2.5x38x55x55
(x2)
A4M01047
TORX BIT
T-40
(x1)
A100042
TORX WRENCH
T-40
(x1)
A100041 TORX BIT
T-30
(x1)
H100147
TORX WRENCH
T-30
(x1)
H100114
MAGNETIC DRIVER
(x1)
H101100
SCREW SETTER
(x1)
H100764
10

H100194 BOLT WH
5/16 x 2-1/2
(x2)
PRE-ASSEMBLY STEP 1 - SORTING PARTS
It is critical for ease of assembly that you take the time to sort and organize the wood and hardware.
WOOD PARTS:
• Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01).
• If there are multiple boards with the same stamped number, stack those pieces together.
• Stamps can be found on the flat surface of the boards or on the end of the boards.
• Allow yourself plenty of room - the wood pieces can take up a significant amount of space.
NOTE: CARTONS ARE NOT ORGANIZED BY BOARD NUMBER.
HARDWARE PARTS:
• We recommend that you have a separate table to organize the hardware.
• Hardware bags are printed with a seven-digit, alpha-numeric part number.
• You can organize your hardware by part number or group by hardware type (i.e. bolts, nuts, etc.).
• During assembly you only need to reference the last four digits of the number.
11

PRE-ASSEMBLY STEP 2 - TOOLS REQUIRED
Cordless Drill or
Electric Drill
Drill Attachments:
Phillips Head Open End Wrenches 1/2" & 9/16"
Phillips Screw Driver
1/8", 3/16", 3/8" & 7/16"
Drill Bits
3/8" Drive Ratchet, 1/2" &
9/16" STD Sockets 1/2" & 9/16"
Deep Sockets
Claw Hammer Rubber Mallet - Optional
Tape Measure
Square
Level 24"
12

PRE-ASSEMBLY STEP 3 - CHOOSE YOUR ASSEMBLY METHOD
There are several types of assembly instructions available to you.
1. Printed Assembly Manual included with your set
2. BILT APP - 3D interactive instructions
3. Combination of the Printed Manual and BILT APP (Note: Step numbers can differ between the two
methods)
13

STEP 1 - SWING BEAM ASSEMBLY QTY PART NUMBER DESCRIPTION
3 H100192 NUT BARREL WH 5/16x7/8
BLK
3 H100416 BOLT WH 5/16x3 BLK
2H100473 WASHER LOCK INT 8x15
BLK
2H100476 BOLT HEX 5/16x4 1/4 BLK
2 H100479 NUT LOCK 5/16 BLK
4H100770 WASHER FLAT 5/16 BLK
SWING BEAM 2 POSITION - W4L15991
3 3/8"x5 1/4"x68 1/2" (86x134x1740)
A50
(x1)
A50 (x1)
619 (x2)
L BRACKET 66x66x127 - BLK
617 (x1)
SWING BEAM EXTENSION BRACKET-LEFT
618 (x1)
SWING BEAM EXTENSION BRACKET-RIGHT
416 (x3)
BOLT - 3"
192 (x3)
NUT BARREL - 7/8"
476 (x2)
BOLT - 4 1/4"
473 (x2)
WASHER - 8x15"
770 (x2)
WASHER - 5/16"
770 (x2)
WASHER - 5/16"
479 (x2)
NUT - 5/16"
SWING BEAM
EXTENSION
BRACKET-LEFT
(x1)
A4M00617 SWING BEAM
EXTENSION
BRACKET-RIGHT
(x1)
A4M00618
L BRACKET
66x66x127 - BLK
(x2)
A4M00619
LEAVE 416 BOLTS HAND
TIGHT AT THIS TIME.
14

STEP 2 - SWING BEAM ASSEMBLY QTY PART NUMBER DESCRIPTION
8 H100073 T-NUT 3/8
8 H100102 WASHER FLAT 11x25
8 H100107 WASHER LOCK INT
10x18
8 H100654 BOLT HEX 3/8x5-1/2
073 (x8)
T-NUT - 3/8"
102 (x8)
WASHER - 11x25"
107 (x8)
WASHER - 10x18"
654 (x8)
BOLT - 5-1/2"
505 (x4)
SWING HANGER
SWING HANGER
(x4)
A4M00505
15

STEP 3 - SWING BEAM ASSEMBLY QTY PART NUMBER DESCRIPTION
4 H100070 SCREW PWH 8x3/4
070 (x4)
SCREW - 8x3/4"
164 (x1)
BYD ID TAG (LARGE) AGES 3-10
BYD ID TAG
(LARGE) AGES
3-10
(x1)
A100164
16

STEP 4 - SWING BEAM ASSEMBLY QTY PART NUMBER DESCRIPTION
6 H100379 T-NUT 5/16 BLK
4H100416 BOLT WH 5/16x3 BLK
2 H100503 BOLT WH 5/16x3-1/2 BLK
SP01 (x1)
B50 (x1)
B50 (x1)
379 (x6)
T-NUT - 5/16"
416 (x4)
BOLT - 3"
503 (x2)
BOLT - 3 1/2"
498 (x1)
A-FRAME BRACKET
A-FRAME
BRACKET
(x1)
A4M01498
SWING BEAM SUPPORT - W4L15992
3 3/8"x3 3/8"x50" (86x86x1269)
SP01
(x1)
ANGLE BRACE - W4L15993
3"x3"x87 1/8" (76x76x2212)
B50
(x2)
17

STEP 5 - SWING BEAM ASSEMBLY QTY PART NUMBER DESCRIPTION
4 H100019 BOLT WH 5/16x3 3/4
8 H100030 WASHER LOCK EXT 8x19
8 H100074 T-NUT 5/16
2H100166 BOLT WH 5/16x4 1/4
2 H100505 BOLT WH 5/16x4 3/4
END SUPPORT - W4L15994
1 3/8"x3 3/8"x44 1/8" (36x86x1120)
E50
(x1)
GROUND BOARD - W4L15995
1"x5 1/4"x86 3/4" (24x134x2202)
G50
(x1)
E50 (x1)
G50 (x1)
074 (x8)
T-NUT - 5/16"
030 (x4)
WASHER - 8x19
166 (x2)
BOLT - 4-1/4"
505 (x2)
BOLT - 5/16x4 3/4"
030 (x4)
WASHER - 8x19
019 (x4)
BOLT - 3 3/4"
TIP:
INSTALL T-NUTS IN WOOD FIRST
18

STEP 6 - SWING BEAM ASSEMBLY QTY PART NUMBER DESCRIPTION
2H100192 NUT BARREL WH
5/16x7/8 BLK
2 H100416 BOLT WH 5/16x3 BLK
416 (x2)
BOLT - 3"
192 (x2)
NUT BARREL - 7/8"
FULLY TIGHTEN ALL
416 BOLTS NOW.
19

019 (x2)
BOLT - 3 3/4"
030 (x2)
WASHER - 8x19
STEP 1 - FORT ASSEMBLY
074 (x2)
T-NUT - 5/16"
166 (x4)
BOLT - 4-1/4"
030 (x4)
WASHER - 8x19
416 (x2)
BOLT - 3"
030 (x4)
WASHER - 8x19
019 (x4)
BOLT - 3 3/4"
074 (x8)
T-NUT - 5/16"
074 (x6)
T-NUT - 5/16"
H08 (x1)
B01 (x1)
B06 (x1)
D01 (x1)
Q01 (x1)
FLOOR RAIL - W4L15717
1"x4 3/8"x74 3/8" (24x112x1890)
Q01
(x1)
WALL RAIL - W4L15984
1"x3 3/8"x59 1/8" (24x86x1501)
H08
(x1) WALL RAIL - W4L15729
1 3/8"x5 1/4"x59 1/8" (36x134x1501)
D01
(x1)
UPRIGHT - W4L15728
3"x3"x55 1/2" (76x76x1410)
B06
(x1)
UPRIGHT - W4L15718
3"x3"x55 1/2" (76x76x1410)
B01
(x1)
A-FRAME
BRACKET-RT
(x1)
A4M01481 A-FRAME
BRACKET-LT
(x1)
A4M01482
482 (x1)
A-FRAME BRACKET-LT
481 (x1)
A-FRAME BRACKET-RT
NOTE T-NUT
LOCATIONS
QTY PART NUMBER DESCRIPTION
6 H100019 BOLT WH 5/16x3 3/4
10 H100030 WASHER LOCK EXT 8x19
16 H100074 T-NUT 5/16
4H100166 BOLT WH 5/16x4-1/4
2 H100416 BOLT WH 5/16x3 BLK
TIP:
INSTALL T-NUTS IN WOOD FIRST
NOTE HOLE
LOCATIONS
20