Backyard Discovery Highlander 6010 User manual

Owner’s Manual
FAQ’s
Assembly Instructions
Warranty Information
Highlander
Wooden Playcenter - 2010
Model: 6010
Manufacturer: Backyard Discovery
3001 North Rouse
Pittsburg, KS 66762
Made in China
6010 Highlander REV 09-1102

Title Page PS
Rev. 01/28/2009
Tools Required for Installation:
(These are the tools that are generally required for assembly of our playsets. These tools are not included in the playset
purchase.)
(Level 24”) (Open end Wrenches (Nut drivers
½” & 7/16” ) ½” & 9/16” )
(Tape Measure) (3/8” Drive Ratchet , ½”& 9/16” std sockets (Claw Hammer)
½” & 9/16 deep sockets)
( 3/8” Cordless Drill or Electric drill) (1/8”, 5/16” & (Drill attachments:
3/8” drill bits) Phillips head screw
3/8” Socket Driver
Torque head screw)
(An Adult w/an (Phillips & Straight Blade (Rubber Mallet –Optional)
Adult helper) screw drivers)
(Step Ladder)

PAGE 1
Owner’s Manual Play Set
OWNER PS-2010 Rev. 10/21/2009
Dear Customer:
Please read entire booklet completely before beginning the assembly process.
WARNING: Children must NOT use this playcenter until unit has been completely assembled
and inspected by an adult to insure set has been properly installed and anchored.
Please follow all recommendations below. Failure to do so may result in the warranty being void and/or safety
violations that could result in serious injury . This manual contains helpful information concerning Assembly
Preparation, Installation Procedure, and Required Maintenance. Always keep the safety of your children in mind as
your play structure is being built and as your children play on the set. Before your children play onthe set please
review the Operation Instructions with them to help ensure their safety.
PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. KEEP THEM IN A SAFE PLACE WHERE YOU CAN
REFER TO THEM AS NEEDED. IN ORDER TO PROVIDE YOU WITH THE MOST EFFICIENT SERVICE, IT IS REQUIRED THAT
YOU PROVIDE US WITH THE PART NUMBERS WHEN ORDERING PARTS.
For Your Records:
Please take time and fill out the information below. This information will be needed for warranty issues.
Where Purchased: ______________
Date of Purchase: ________________
Installation Date: _______________
Installed by: ______________________
Tracking Number Reference Label
Remove label sticker from each carton and stick on the back side of ID plate. In the event of warranty claim this
will help identify your unit.
Staple Receipt Here
Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public use.
The Company does not warranty any of its residential structures subjected to commercial use such as: Daycare,
Preschool, Nursery School, Recreational Park, or any similar Commercial Application.
WARNING: This Symbol points out important safety instructions which, if not followed, could endanger
the personal safety of yourself and your children and/or damage your property. You MUST read and
follow all instructions in this manual before attempting to use this playcenter.

PAGE 2
OWNER PS-2010 Rev. 10/21/2009
Owner’s Manual Play Set
Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height.
Positioning Your Playcenter
1. The Playcenter is designed to be installed on a level surface by an Adult with an Adult helper. Place in a
flat area of your yard to minimize ground preparation.
2. Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over and
loose-fill surfacing material washing away during heavy rains.
3. Place the equipment not less than 6ft from any structure or obstruction such as a fence, garage, house,
overhanging branches, laundry lines, or electrical wires.
4. Provide enough room so that the children can use the equipment safely. For example, for structures with
multiple play activities, a slide should not exit in front of a swing.
5. It is a good idea to place your Playcenter in an area that is convenient for adults to watch children at play.
6. Create a site free of obstacles that could cause injuries – such as low overhanging tree branches, overhead
wires, tree stumps and/or roots, large rocks, bricks and concrete. Additional suggestions in the Suggested
Playground Surfacing Section.
7. Do not build your playset on top of surfacing material.
8. Locate bare metal platforms and slides out of direct sunlight to reduce the likelihood of serious burn.s A
slide that faces north will receive the least direct sunlight.
9. Separate active and quiet activities from each other. For example, locate sandboxes away from swingsor
use a guardrail or barrier to separate the sandbox from the movement of the swings.
Suggested Playground Surfacing
Playground equipment should never be placed on hard surfaces such as concrete or asphalt.
Do not install loose fill surfacing over hard surfaces such as concrete or asphalt.
Shredded bark mulch, wood chips, fine sand and fine gravel, are added as shock absorbing materials after
assembly. If used properly these materials can absorb some of the impact of a child’s fall.
All surface material should extend a minimum of 6 feet in all directions around the play area.
Do not apply playground surfacing until after the unit is completely constructed. Playset should not be built
on top of surfacing.
Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape
edging.
Installations of rubber tiles or poured-in-place surfaces (other than loose-fill materials) generallyrequire a
professional and are not “do-it-yourself” projects.
Shall use Playground Surfacing Materials (other than loose-fill material) which comply with the safety
standard ASTM F1292 Standard Specification of Impact Attenuation of Surfacing Materials within the Use
Zone of Playground Equipment.
The following chart explains the fall height in feet from which a life threatening head injury
would not be expected
Critical Heights in feet (m) of Tested Materials
Material Uncompressed Depth Compressed Depth
6" (152mm) 9" (228mm) 12" (304mm) to 9" (228mm)
Wood Chips 7’ (2.13m) 10’ (3.05m) 11’ (3.35m) 10’ (3.05m)
Double-Shredded bark mulch 6’ (1.83m) 10’ (3.05m) 11’
(3.35m) 7’ (2.13m)
Engineered Wood Fibers 6’ (1.83m) 7’ (2.13m) >12’ (3.66m) 6’ (1.83m)
Fine Sand 5’ (1.52m) 5’ (1.52m) 9’ (2.74 m) 5’ (1.52 m)
Coarse Sand 5’ (1.52m) 5’ (1.52m) 6’ (1.83m) 4’ (1. 22m)
Fine Gravel 5’ (1.52m) 7’ (2.13m) 10’ (3.05m) 6’ (1 .83m)
Medium Gravel 5’ (1.52m) 5’ (1.52m) 6’ (1.83m) 5’ (1.52m)
Shredded Tires* 10-12’ (3.0-3.6m) N/A N/A N/A
*This data is from tests conducted by independent testing laboratories on a 6-inch depth of uncompressed shredded tire samples produced by four manufacturers. The tests
reported critical heights, which varied from 10 feet to greater than 12 feet. It is recommended that persons seeking to install shredded tires as a protective surface request test
data from the supplier showing the critical height of the material when it was tested in accordance with ASTM F1292.

PAGE 3
Owner’s Manual Play Set
OWNER PS-2010 Rev. 10/21/2009
Operating Instructions:
NOTE : Your children’s safety is our #1 concern. Observing the following statements
and warnings reduces the likelihood of serious or fatal injury. Please review these
safety rules regularly with your children.
1. This Playcenter is designed for specific number of occupants whose combined weight should not
exceed a designated weight on the elevated floor or the swing area, the total Unit capacity is
outlined in the assembly section of instruction manual. The maximum fall height and
recommended play area is also available on the assembly manual for the specific unit.
2. On-site adult supervision is required .
3. Instruct children not to walk close to, in front of, behind, or between moving swings or other
moving playground equipment.
4. Instruct children to sit in and never stand on swings
5. Instruct children not to twist the chains and ropes and not to loop them over the top support bar,
since this may reduce the strength of the chain or rope.
6. Instruct children not to jump from swings or other playground equipment in motion.
7. Instruct children to not to push empty seats. The seat may hit them and cause serious injury.
8. Instruct and teach children to sit in the center of the swings with their full weight on the seats.
9. Instruct children not to use the equipment in a manner other than intended.
10. Instruct children to always go down slides feet first. Never slide head first.
11. Instruct children to look before they slide to make sure no one is at the bottom.
12. Instruct children to never run up a slide, as this increases their chances of falling.
13. The parents should have the children dress appropriately with well-fitting shoes. Loose clothing
such as scarves and ponchos should not be worn. Always take off, tie up or tuck in cords and
drawstrings on children’s clothing. These things can get caught on playground equipment and
strangle a child.
14. Instruct children not to climb when the equipment is wet.
15. Instruct children to never jump from a fort deck. They should always use the ladder, ramp or
slide.
16. Instruct children to never crawl or walk across the top of monkey bars.
17. Instruct children to never crawl on top of a fort roof.
18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they
cannot be looped back on it.
19. Instruct children not to attach items to the playground equipment that are not specifically
designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet
leashes, cables and chain as they may cause a strangulation hazard.
20. Instruct children to never wrap their legs around swing chain.
21. Instruct children to never slide down the swing chain.

PAGE 4
Owner’s Manual Play Set
OWNER PS-2010 Rev. 10/21/2009
Maintenance Instructions:
1. Check all nuts and bolts twice monthly during the usage season and tighten as required. (But not so
tight that you crack the wood) We recommend you check the swing beam and hardware every two
weeks due to wood expansion and contraction. It is particularly important that this procedure be
followed at the beginning of each season.
2. Remove plastic swing seats and take indoors or do not use when the temperature drops below 32 !F.
3. Oil all metallic moving parts monthly during the usage period.
4. Check all coverings for bolts and sharp edges twice monthly during usage season to be certain they
are in place. Replace when necessary. It is especially important to do this at the beginning of each
new season.
5. Check swing seats, ropes, cables and chains monthly during usage season for evidence of
deterioration. Replacement should be made of any swing seat that has developed cracks in the
plastic seats or has exposed metal in the edges of the swing seat. If there are already exposed metal
inserts on the edge of the seat, immediately remove the seats and chains to prevent serious injury.
Ropes, cables and chains should be removed and replaced if excessive wear is found.
6. For rusted areas on metallic members such as monkey bars, hand supports, brackets, etc. Sand and
repaint, using a non lead-based paint meeting the requirements of Title 16 CRF Part 1303.
7. Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season causing
splinters to appear. Light sanding may be necessary to maintain a safe playing environment. If you
are treating your Playcenter with stain regularly, it will help prevent severe checking/splitting and other
weather damage.
8. We have applied a waterborne transparent stain to your unit. This is done for color only. Once or
twice a year, depending on your climate conditions, you must apply some type of protection (sealant)
to the wood of your unit. Prior to the application of sealant, lightly sand any “rough” spots on your set.
Please note this is a requirement of your warranty.
9. Creating and maintaining the Playcenter on a level location is very important. As your children play,
your Playcenter will slowly dig its way into the soil, and it is very important that it settles evenly. Make
sure the play set is level and true once each year or at the beginning of each play season.
10. Rake the surface periodically to prevent compaction and maintain appropriate depths.
Disposal Instructions:
When the Playcenter use is no longer desired, it should be disassembled and disposed of in such a way
that no unreasonable hazards will exist at the time the unit is discarded.
Third Party Assembly:
Customer may, in their sole discretion, elect to use a third party person or service to assemble this product.
Backyard Discovery assumes no responsibility or liability for any charge incurred by the Customer for any
assembly services’.
Please see our warranty for more information. about damaged and missing part replacement coverage.
Backyard Discovery will not reimburse Customer for the price of parts purchased.

PAGE 5
Owner’s Manual Play Set
OWNER PS-2010 Rev. 10/21/2009
APPENDIX A
11
X3. CONSUMER INFORMATION SHEET FOR PLAYGROUND SURFACING MATERIALS
X3.1 The U.S. Consumer Product Safety Commission (CPSC) estimates that about 100,000 playground equipment-related
injuries resulting from falls to the ground surface are treated annually in U.S. hospital emergency rooms. Injuries involving
this hazard pattern tend to be among the most serious of all playground injuries, and have the potential to be fatal, particularly
when the injury is to the head. The surface under and around playground equipment can be a major factor in determining the
injury-causing potential of a fall. It is self evident that a fall onto a shock-absorbing surface is less likely to cause a serious
injury than a fall onto a hard surface. Playground equipment should never be placed on hard surfaces such as concrete or
asphalt and while grass may appear to be acceptable it may quickly turn to hard packed earth in areas of high traffic.
Shredded bark mulch, wood chips, fine sand or find gravel are considered to be acceptable shock absorbing surfaces when
installed and maintained at a sufficient depth under and around playground equipment.
X3.2 Table X3.1 lists the maximum height from which a child would not be expected to sustain a life-threatening head injury in
a fall onto four different loose-fill surfacing materials if they are installed and maintained at depths of 6, 9, and 12 in. However,
it should be recognized that all injuries due to falls cannot be prevented no matter what surfacing material is used.
X3.3 It is recommended that a shock absorbing material should extend a minimum of 6 ft in all directions from the perimeter of
stationary equipment such as climbers and slides. However, because children may deliberately jump from a moving swing,
the shock absorbing material should extend in the front and rear of a swing a minimum distance of 2 times the height of the
pivot point measured from a point directly beneath the pivot on the supporting structure.
X3.4 This information is intended to assist in comparing the relative shock-absorbing properties of various materials. No
particular material is recommended over another. However, each material is only effective when properly maintained.
Materials should be checked periodically and replenished to maintain correct depth as determined necessary for your
equipment. The choice of a material depends on the type and height of the playground equipment, the availability of the
material in your area, and its cost.
11This information has been extracted from the CPSC publications “Playground Surfacing — Technical Information
Guide” and “Handbook for Public Playground Safety.” Copies of these reports can be obtained by sending a postcard to:
Office of Public Affairs, U.S. Consumer Product Safety Commission, Washington, D.C., 20207 or call the toll-free hotline:
1-800-638-2772.
The American Society for Testing and Materials takes no position respecting the validity of any parent right asserted in
connection with any item mentioned in this standard. Users of this standard are expressly advised that determination of the
validity of any such parent rights, and the risk of infringement of such rights, are entirely their own responsibility.
The standard is subject to revision at any time by the responsible technical committee and must be reviewed every five
years and if not revised, either approved or withdrawn. Your comments are invited either for revision of this standard or for
additional standards and should be addressed to ASTM Headquarters. Your comments will receive careful consideration at
a meeting of the responsible technical committee, which you may attend. If you feel that your comments have not received a
fair hearing you should make your views known to the ASTM Committee on Standards. 100 Barr Harbor Drive, West
Conshohocken, PA 19428.
Information on Playground Surfacing Materials:
The following information is from the United States Consumer Product Safety Commission's
Information Sheet for playground surfacing material Also see the following website for additional
information: www.cpsc.gov/cpscpub/pubs/323.html.

Play Set Assembly Manual FAQs:
1. Does the area for the playset need to be level? Yes. Backyard Discovery recommends the playset be
positioned on a flat level area for maximum safety and durability. The stakes provided should be
used to secure it firmly to the ground.
2. What size area is recommended for the playset? Backyard Discovery recommends at least a 6’ (six
foot) perimeter around and above the playset for maximum safety.
3. What age range is appropriate for the playsets? Backyard Discovery playsets are recommended for
children ages 3 – 10 years.
4. Is the wood treated with chemicals? Backyard Discovery uses 100% Chinese Cedar wood which is
naturally bug resistant, decay and rot resistant. To help ensure your child’s safety, our wood is
completely chemical free and we do not use pressure-treated wood. The stain we use is a top coat
using a water-based product that is for appearance only.
5. How often should the playset be stained? Backyard Discovery recommends the playset be stained
once each year. A water or oil based stain can be used at the customer’s discretion.
6. Why does it seem that my swing set is developing cracks? Wood is a natural material; no two
pieces are exactly alike. Each piece has its own characteristics and personality and reacts
differently to climate changes. When any wood product is exposed to the elements, it develops
“wood checks”. A check is the radial separation ofthe wood fibers running with the grain of the
wood. These are caused by the varying temperature and moisture conditions. A check is not a
crack – it does not affect the strength or durability of the wood or structural integrity of the play
set.
7. Do Backyard Discovery playsets come with a warranty? Yes. All Backyard Discovery products carry a
1-year replacement warranty on all parts for manufacturer’s defect. Our wood carries a 5 year
warranty on rot and decay as well. Please see warranty details for more information.
8. What is the best way to get started assembling the playset? Backyard Discovery recommends
taking all the parts out of the boxes and arranging them by part number before you begin any
assembly. This will not only allow faster assembly,but will also identify any parts that may be
missing or damaged so they can be replaced before assembly. If parts are missing or need
replacement, go to www.swingsetsonline.com/support.aspx and follow the prompts to order them.
Next, read the assembly manual and get the tools ready for the job as recommended in the
manual. If the assembly manual is lost or misplaced a new one can be printed from Backyard
Discovery’s website: www.swingsetsonline.com .
9. The playset seems to rock or sway too much. What’swrong? Rocking is caused by uneven ground
or obstructions such as rocks, roots, etc. under the ground rails. These should be removed and the
ground underneath re-leveled to prevent rocking. Also ensure the playset is securely staked to the
ground using the stakes provided.
10. The 2”x 4” boards do not measure 2”x 4”. Why not? Inthe U.S. it’s common practice to describe
lumber dimensions using the rough cut sizes from the sawmill and not the finished dimensions.
Retailers, home stores, etc. all use this acceptedpractice for describing lumber dimensions.
PAGE 6

However, Backyard Discovery playsets are designed and constructed using the actual dimensions so
everything fits properly and remains so during the life of the playset.
11. The end beam is not straight up and down. Why not? This is normal. Backyard Discovery designs
playsets this way to ensure the strongest structurepossible. The slight angle adds strength and
reduces rocking and twisting.
12. The S-hooks for the swings won’t close. What is wrong? Backyard Discovery recommends placing
them on a hard surface such as concrete (don’t do this on anything that will dent such as metal or
finished wood or glass which will break!). It will take quite a few strokes, but the hooks will close.
For more information and frequently asked questions, please refer to our website at
www.swingsetsonline.com .
PAGE 7

HighlanderHighlander
Model
#6010
Assembly Requires
Two Moderately Skilled People.
For Residential Use Only
If you need assistance with parts or have assembly questions, please call Customer Service
at 800-765-4138
Please read the entire instruction manual carefully before proceeding with the assembly or use of
your new gym set. SAVE THIS MANUAL for future reference in the event that you need to contact us
for assistance or replacement part information and ordering.
LEISURE TIME PRODUCTS INC
PAGE 8

PAGE 9 - SAFE PLAY AREA
Dimensions:
• The Highlander has One layout option.
Layout: Ground Dimension Safe Play Area*
14’-8 ½” x 15’-10 ½’’ x 12’-10” high 26’-8 ½” x 33’-6 ½” x 18’-10” high
*Level Ground Surface - See below
• Additional accessories may increase the size of the Safe Play Area.
• Max fall height 91 ½"
General Information:
Your set has been designed and engineered for children
only and for residential use only.
A maximum of 150 lbs. per child is recommended for
play activities designed for individual use.
A maximum of 120 lbs. per child is recommended for
play activities designed for multiple child use.
A maximum of 9 children is recommended for this unit.
set.
Back
Right
Left
Front
14'-8 1/2"
15'-10 1/2"
26'-8 1/2"
33'-6 1/2"
18 1/4
96
114 3/4
28 7/16
28 1/2
67 7/8
61 7/8
14
27 3/4
89 1/4
24

A1
H10
H9
B1
N9
N8
N3
M9
O3
B6
G8
O1
B6
G3
G4
E5L
B1
H18
M10
H4
M8
H12
H20
G6
G7
H17
M10
SC2
H16
M2
E6
E3R
E3L
L2
L1
L3
H11
M5
G2
G3
SP1
E2
E1
G1
LEFT RIGHT
K1
FRONT
PAGE 10 - PARTS LOCATOR

R1
R2L
N8 N9
N3
H8
B5 B6
B5
B4
K1
N1
H2
H8
LEFT
RIGHT
BACK
H10
A1
SP1
E1
G1
E2
M9
M4
H3
E6
G7
E6
M10
G3
M9
M9
G2 G6
G2
G7 G7
H5
M5
M5
M5
M5
M5
M9
M1
E4R
E4L
E5R
B3
B3
B1
H19
H12
B2
N7
H13
PAGE 11 - PARTS LOCATOR

PAGE 12 - WOODEN PARTS A1 - E4R

PAGE 13 - WOODEN PARTS E5L - G8

PAGE 14 - WOODEN PARTS H1 - H15

PAGE 15 - WOODEN PARTS H16 - M6

PAGE 16 - WOODEN PARTS M7 - R1

PAGE 17 - WOODEN PARTS R2L - T1

1/4"
BARREL
HEAD
NUT
H100079
1/4 X 1"
STEP
BOLT
H100064
1/4 X 1"
PHILLIPS
TRUSS
HEAD
BOLT
H100061
#8 X 1-1/4"
WOOD
SCREW
H100087
#8 X 1-1/2"
WOOD
SCREW
H100086
#8 X 2"
WOOD
SCREW
H100111
DRAWINGS ARE TO SCALE BUT SMALL VARIATIONS ARE NORMAL.
5/16 X 3-3/4"
HEX
HEAD
BOLT
H100051
5/16 X 1 1/4"
HEX HEAD
BOLT
H100042
0
1
2
3
4
5
6
7
8
9
MEASURE BOLTS FROM BOTTOM
OF HEAD TO BOTTOM OF BOLT
5/16 X 2"
HEX
HEAD
BOLT
H100044
3/8 X 6 1/2"
HEX
HEAD
BOLT
H100059
5/16 X 1 3/4"
HEX
HEAD
BOLT
H100043
5/16 X 4"
HEX
HEAD
BOLT
H100052
3/8 X 5 3/4"
HEX
HEAD
BOLT
H100117
5/16 X 5 3/4"
HEX
HEAD
BOLT
H100056
H100069
5/16 X 3"
LAG
SCREW
MEASURE BOLTS FROM BOTTOM
OF HEAD TO BOTTOM OF BOLT
H100116
5/16 X 2-3/8"
LAG
SCREW
5/16 X 2"
LAG
SCREW
H100067
5/16 X1 1/2"
LAG
SCREW
H100066
H100090
#8 X 2-1/2"
WOOD
SCREW
H100073
3/8"
SPIKE TEE
NUT
H100074
5/16"
SPIKE TEE
NUT
1/4 X 3/4"
PHILLIPS
TRUSS
HEAD
BOLT
H100063
PAGE 18 - HARDWARE
1/8"
Allen
Wrench