Badger Meter Impeller Data Industrial 3100 Series User manual

User Manual
Data Industrial® Series 3100
Dual Channel Monitor/Controller/Transmitter
CTL-UM-01026-EN-04 (August 2014)

Data Industrial® Series 3100, Dual Channel Monitor/Controller/Transmitter
Page ii August 2014

CONTENTS
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Advanced Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Panel Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Wall Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Electrical Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Low Voltage 12-24V AC/DC Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
High Voltage Power Supply Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Input Sensor Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Pulse Inputs (Solid State Switch or Sine Wave). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Output Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Mechanical Form “C” Relay (COM, N.O. and N.C.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Normally Open Solid Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
RS-485 Communication Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
USB Communications Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Programming Flow Charts - Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Key Pad/Display Menu Navigation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Selection Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Option List Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Data Entry Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Solid State Switch and Form “C” Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Totalizer – Pulse Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Set Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
RS-485 COM Port Conguration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
BACnet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
USB Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
USB Command List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
User Manual
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Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Trouble Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Data Industrial® Series 3100, Dual Channel Monitor/Controller/Transmitter
Page iv August 2014

INTRODUCTION
The Series 3100 Monitor is an economical, dual channel, full featured, digital rate and totalizing monitor, compete
with set-point control, scaled pulse output, analog outputs, analog PID controller, USB, and RS485 Modbus and
BACnet communication.
Panel mount is NEMA4X-rated, and conforms to DIN standard dimensions (96 mm x 96 mm) for meter size and panel cutout.
An optional NEMA 4 wall mount will be available in the future.
The back-lit, two-line by 16-character alphanumeric display can be configured by the user with factory preset or with
user-defined units of measure. Any combination of two rates or totals from either input channel can be displayed at any one
time, with the special feature of channel addition or subtraction. LEDs report relay status and digital communication.
Inputs are from any combination of two pulse, sine wave or linear analog input devices.
Configuration is menu driven using the LCD/keypad interface, or USB computer connection, with multiple password gates to
prevent unauthorized access, while allowing access to select features such as total and relay reset functions.
Outputs include four Form C mechanical relays, one solid-state switch, two Analog Outputs, one USB, and one RS-485 with
BACnet and Modbus protocols.
Advanced Standard Features
• Easy to switch power supplies from 12…24V AC/DC to the optional 120/240V AC.
• Nonvolatile memory; no battery backup is required.
• Two independent pulse and analog input channels can be used separately or combined in addition or subtraction modes,
for all display output functions.
• Field-definable custom units of measure labeling and conversion factors.
• Two line by 16-character 3/8”(7.95mm) high back-lit display.
• Front panel LEDs indicate status of each relay, pulse output, and Rx/Tx activity.
• Simple front panel configuration with the option to use the USB port.
• USB communication is a very powerful diagnostic and OEM tool.
• Two level password protection; one to restrict setup access and one to protect totals.
• Field-definable custom units of measure labeling and conversion factors.
• A total of seven independent relay, pulse and analog outputs.
• Powerful set-point control, with independent set and release point values, set and release delays, and latching functions
• Scaled pulse output with pulse width control.
• Dual channel analog outputs are either current sinking or sourcing 4…20 mA or 0…20 mA. Current sourcing 0…20 mA
permits external conversion to 0…5V DC or 0…10V DC.
• PID process control using analog outputs.
• RS-485 with Modbus and BACnet/MSTP protocols.
• IIFR (Infinite impulse response filter). Proprietary input signal smoothing.
3100 Series Ordering Matrix
Example: 3100 - x x
Series Flow Monitor 3100 -
Power
Supply
Low Voltage 0
12…24V AC/VDC
High Voltage 1
120/240V AC
Mounting Panel Mount 0
Figure 1: Ordering matrix
Introduction
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INSTALLATION
Mechanical
The Badger Meter Series 3100 can be either panel mounted or wall mounted. In any mounting arrangement the primary
concern is easy viewing, and convenient operation of the keypad. The unit generates very little heat, so no consideration
to cooling is necessary. However, prolonged direct sunlight can damage the front panel so some level of shading is
recommended, especially if installed in a tropical climate.
Panel Mount
The Model 3100 Panel Mount is designed for through panel mounting, which allows access to the back of the unit. The 3100 is
secured to the panel by two draw brackets shown in Figure 2 below.
Wall Mount
Badger Meter does not currently offer a wall mount enclosure for this product. However, Model 3100 can be field wall
mounted, into any appropriate customer supplied enclosure.
Figure 2: Panel mounting
Menu Enter
Series 3100
TX RX
Pulse Out
Relay 4Relay 3
Relay 2
Relay 1
Industrial
Data
A BadgerMeter, Inc. Company
R
3.78
[96mm]
3.78
[96mm]
4.79
[122mm]
4.31
[109mm]
3.49
[88.7mm]
3.49
[88.7mm]
Figure 3: Physical dimensions and panel cut-out
Installation
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Electrical Power
MPORTANTI
Before applying power to this unit check the Model # label: The Series 3100 can be ordered as low voltage 12…24V AC/DC (3100-0x);
or, high voltage 120/240V AC (3100-1x).
Low Voltage 12-24V AC/DC Wiring
The Series 3100 has a green, three-terminal connector with screw heads, and requires 12…24V AC/DC to operate. See
"Specifications" on page 27 for the current DC draw and AC Volt-Amp requirements. A fused circuit is always recommended.
Connect the positive end of the power supply to the Series 3100 terminal marked LV AC/DC (+), and connect the negative
end of the power supply to the Series 3100 terminal marked“LV AC/DC” (-). Earth ground can be connected, to the terminal
marked “EARTH”.
Figure 4: Low voltage power supply wiring
High Voltage Power Supply Wiring
The Series 3100-1x is designed to accept a standard EL-712 (NEMA 5-15R) plug similar to ones used on many laptop
computers. Power can be 120…240V AC 50…60 Hz. When the High Voltage option is ordered (3100-1x), a power cord is
supplied with the unit.
See "Specifications" on page 27 for volt/amp ratings for inverter or other non-conventional source.
Installation
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Input Sensor Wiring
The Series 3100 is a Dual Channel unit. Either a single input, or any combination of two Pulse or Analog inputs can be used.
The pulse inputs are extremely versatile, designed to accept either two-wire (Data Industrial 200 Series), three-wire pulse
inputs (4000 series) or zero-crossing sine wave inputs (turbines with a magnetic coil pick-up).
The analog inputs can accept 0…20 mA, 4…20 mA, 0…1V DC, 0…5V DC, or 0…10V DC. Both the top and bottom ends of the
analog range can be configured in the field so that most inputs can be accepted if the hardware limitations are not exceeded.
Contact the factory for assistance with custom inputs. Although different rear panel terminals are used, all parameters are set
with the LCD/keypad interface. No internal or external jumpers, switches or potentiometers require movement or adjustment.
Pulse Inputs (Solid State Switch or Sine Wave)
Four types of pulse input types are accommodated.
• Pulse-DI: Used for all Data Industrial Flow Sensors. Provides an internal pull-up resistor and uses“K” and “Offset” values for
calibration.
• Pulse –K Factor: Accepts non Zero Crossing inputs but provides no internal pull-up, classical“K” (pulses/gal) values for
calibration.
• Pull-up K Factor: Provides an internal pull-up resistor and uses classical“K” ( pulses/gal) values for calibration.
• Sine-K Factor: Accepts zero crossing low voltage sourcing devices, with classical “K” ( pulses/gal) calibration.
Figure 5: Two-wire pulse flow sensor
Figure 6: Three-wire pulse sensor
Installation
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Analog Input
As an alternative to the pulse inputs the Badger Meter Series 3100 can accept up to two analog inputs. The input is
non-isolated, but can accept 0…1V DC; 0…5V DC; 0…10V DC; 0…20 mA; and 4…20 mA with both factory defined, and
custom units of measure. Low impedance 100 ohm input for current inputs optimizes performance and flexibility for loop
power supplies. Both the low and high end scaling are independent and field configured by the installer.
Figure 7: Current and voltage sourcing inputs
Output Wiring
The Series 3100 has four mechanical form“C” relays, one solid state, normally open (N.O.) switch closure, two analog outputs,
RS-485 for Modbus and BACnet communications and a USB connector for configuration and other purposes.
See "Specifications" on page 27 for maximum voltage and current ratings for each type output.
Mechanical Form“C” Relay (COM, N.O. and N.C.)
The four form “C” mechanical relays are labeled “NO” (normally open), “NC” (normally closed) and COM (common).
When a relay is de-energized, the corresponding LED is unlit, and continuity exists between N.C. and COM; and, N.O. to COM
is open.
When a relay is energized the corresponding LED lights yellow and there is continuity between N.O. and COM and N.C. to
COM is open.
Installation
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Figure 8: High flow shut-down and normally open master valve
Figure 9: High flow shut-down with irrigation clock and normally closed master valve
Installation
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