Badger Meter Impeller Data Industrial 3100 Series User manual

User Manual
Data Industrial® Series 3100
Dual Channel Monitor/Controller/Transmitter
CTL-UM-01026-EN-04 (August 2014)

Data Industrial® Series 3100, Dual Channel Monitor/Controller/Transmitter
Page ii August 2014

CONTENTS
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Advanced Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Panel Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Wall Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Electrical Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Low Voltage 12-24V AC/DC Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
High Voltage Power Supply Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Input Sensor Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Pulse Inputs (Solid State Switch or Sine Wave). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Output Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Mechanical Form “C” Relay (COM, N.O. and N.C.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Normally Open Solid Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
RS-485 Communication Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
USB Communications Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Programming Flow Charts - Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Key Pad/Display Menu Navigation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Selection Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Option List Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Data Entry Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Solid State Switch and Form “C” Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Totalizer – Pulse Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Set Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
RS-485 COM Port Conguration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
BACnet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
USB Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
USB Command List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
User Manual
Page iiiAugust 2014

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Trouble Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Data Industrial® Series 3100, Dual Channel Monitor/Controller/Transmitter
Page iv August 2014

INTRODUCTION
The Series 3100 Monitor is an economical, dual channel, full featured, digital rate and totalizing monitor, compete
with set-point control, scaled pulse output, analog outputs, analog PID controller, USB, and RS485 Modbus and
BACnet communication.
Panel mount is NEMA4X-rated, and conforms to DIN standard dimensions (96 mm x 96 mm) for meter size and panel cutout.
An optional NEMA 4 wall mount will be available in the future.
The back-lit, two-line by 16-character alphanumeric display can be configured by the user with factory preset or with
user-defined units of measure. Any combination of two rates or totals from either input channel can be displayed at any one
time, with the special feature of channel addition or subtraction. LEDs report relay status and digital communication.
Inputs are from any combination of two pulse, sine wave or linear analog input devices.
Configuration is menu driven using the LCD/keypad interface, or USB computer connection, with multiple password gates to
prevent unauthorized access, while allowing access to select features such as total and relay reset functions.
Outputs include four Form C mechanical relays, one solid-state switch, two Analog Outputs, one USB, and one RS-485 with
BACnet and Modbus protocols.
Advanced Standard Features
• Easy to switch power supplies from 12…24V AC/DC to the optional 120/240V AC.
• Nonvolatile memory; no battery backup is required.
• Two independent pulse and analog input channels can be used separately or combined in addition or subtraction modes,
for all display output functions.
• Field-definable custom units of measure labeling and conversion factors.
• Two line by 16-character 3/8”(7.95mm) high back-lit display.
• Front panel LEDs indicate status of each relay, pulse output, and Rx/Tx activity.
• Simple front panel configuration with the option to use the USB port.
• USB communication is a very powerful diagnostic and OEM tool.
• Two level password protection; one to restrict setup access and one to protect totals.
• Field-definable custom units of measure labeling and conversion factors.
• A total of seven independent relay, pulse and analog outputs.
• Powerful set-point control, with independent set and release point values, set and release delays, and latching functions
• Scaled pulse output with pulse width control.
• Dual channel analog outputs are either current sinking or sourcing 4…20 mA or 0…20 mA. Current sourcing 0…20 mA
permits external conversion to 0…5V DC or 0…10V DC.
• PID process control using analog outputs.
• RS-485 with Modbus and BACnet/MSTP protocols.
• IIFR (Infinite impulse response filter). Proprietary input signal smoothing.
3100 Series Ordering Matrix
Example: 3100 - x x
Series Flow Monitor 3100 -
Power
Supply
Low Voltage 0
12…24V AC/VDC
High Voltage 1
120/240V AC
Mounting Panel Mount 0
Figure 1: Ordering matrix
Introduction
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INSTALLATION
Mechanical
The Badger Meter Series 3100 can be either panel mounted or wall mounted. In any mounting arrangement the primary
concern is easy viewing, and convenient operation of the keypad. The unit generates very little heat, so no consideration
to cooling is necessary. However, prolonged direct sunlight can damage the front panel so some level of shading is
recommended, especially if installed in a tropical climate.
Panel Mount
The Model 3100 Panel Mount is designed for through panel mounting, which allows access to the back of the unit. The 3100 is
secured to the panel by two draw brackets shown in Figure 2 below.
Wall Mount
Badger Meter does not currently offer a wall mount enclosure for this product. However, Model 3100 can be field wall
mounted, into any appropriate customer supplied enclosure.
Figure 2: Panel mounting
Menu Enter
Series 3100
TX RX
Pulse Out
Relay 4Relay 3
Relay 2
Relay 1
Industrial
Data
A BadgerMeter, Inc. Company
R
3.78
[96mm]
3.78
[96mm]
4.79
[122mm]
4.31
[109mm]
3.49
[88.7mm]
3.49
[88.7mm]
Figure 3: Physical dimensions and panel cut-out
Installation
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Electrical Power
MPORTANTI
Before applying power to this unit check the Model # label: The Series 3100 can be ordered as low voltage 12…24V AC/DC (3100-0x);
or, high voltage 120/240V AC (3100-1x).
Low Voltage 12-24V AC/DC Wiring
The Series 3100 has a green, three-terminal connector with screw heads, and requires 12…24V AC/DC to operate. See
"Specifications" on page 27 for the current DC draw and AC Volt-Amp requirements. A fused circuit is always recommended.
Connect the positive end of the power supply to the Series 3100 terminal marked LV AC/DC (+), and connect the negative
end of the power supply to the Series 3100 terminal marked“LV AC/DC” (-). Earth ground can be connected, to the terminal
marked “EARTH”.
Figure 4: Low voltage power supply wiring
High Voltage Power Supply Wiring
The Series 3100-1x is designed to accept a standard EL-712 (NEMA 5-15R) plug similar to ones used on many laptop
computers. Power can be 120…240V AC 50…60 Hz. When the High Voltage option is ordered (3100-1x), a power cord is
supplied with the unit.
See "Specifications" on page 27 for volt/amp ratings for inverter or other non-conventional source.
Installation
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Input Sensor Wiring
The Series 3100 is a Dual Channel unit. Either a single input, or any combination of two Pulse or Analog inputs can be used.
The pulse inputs are extremely versatile, designed to accept either two-wire (Data Industrial 200 Series), three-wire pulse
inputs (4000 series) or zero-crossing sine wave inputs (turbines with a magnetic coil pick-up).
The analog inputs can accept 0…20 mA, 4…20 mA, 0…1V DC, 0…5V DC, or 0…10V DC. Both the top and bottom ends of the
analog range can be configured in the field so that most inputs can be accepted if the hardware limitations are not exceeded.
Contact the factory for assistance with custom inputs. Although different rear panel terminals are used, all parameters are set
with the LCD/keypad interface. No internal or external jumpers, switches or potentiometers require movement or adjustment.
Pulse Inputs (Solid State Switch or Sine Wave)
Four types of pulse input types are accommodated.
• Pulse-DI: Used for all Data Industrial Flow Sensors. Provides an internal pull-up resistor and uses“K” and “Offset” values for
calibration.
• Pulse –K Factor: Accepts non Zero Crossing inputs but provides no internal pull-up, classical“K” (pulses/gal) values for
calibration.
• Pull-up K Factor: Provides an internal pull-up resistor and uses classical“K” ( pulses/gal) values for calibration.
• Sine-K Factor: Accepts zero crossing low voltage sourcing devices, with classical “K” ( pulses/gal) calibration.
Figure 5: Two-wire pulse flow sensor
Figure 6: Three-wire pulse sensor
Installation
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Analog Input
As an alternative to the pulse inputs the Badger Meter Series 3100 can accept up to two analog inputs. The input is
non-isolated, but can accept 0…1V DC; 0…5V DC; 0…10V DC; 0…20 mA; and 4…20 mA with both factory defined, and
custom units of measure. Low impedance 100 ohm input for current inputs optimizes performance and flexibility for loop
power supplies. Both the low and high end scaling are independent and field configured by the installer.
Figure 7: Current and voltage sourcing inputs
Output Wiring
The Series 3100 has four mechanical form“C” relays, one solid state, normally open (N.O.) switch closure, two analog outputs,
RS-485 for Modbus and BACnet communications and a USB connector for configuration and other purposes.
See "Specifications" on page 27 for maximum voltage and current ratings for each type output.
Mechanical Form“C” Relay (COM, N.O. and N.C.)
The four form “C” mechanical relays are labeled “NO” (normally open), “NC” (normally closed) and COM (common).
When a relay is de-energized, the corresponding LED is unlit, and continuity exists between N.C. and COM; and, N.O. to COM
is open.
When a relay is energized the corresponding LED lights yellow and there is continuity between N.O. and COM and N.C. to
COM is open.
Installation
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Figure 8: High flow shut-down and normally open master valve
Figure 9: High flow shut-down with irrigation clock and normally closed master valve
Installation
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Normally Open Solid Switch
Figure 10: External mechanical counter and power supply
The pulse output is a completely programmable, isolated N.O. solid state switch.
It is a non-polarized device that can handle either DC or AC loads. See "Specifications" on page 27 for voltage and
load limitations.
Analog Outputs
The Series 3100 has two analog outputs. Each is isolated and independent and can be configured for 0…20 mA or 4…20 mA.
This unique design permits external conversion to externally to 0…5V DC or 1…5V DC with a 250 ohm resistor or 0…10V DC
or 2…10V DC with a 500 ohm resistor.
A 15V DC power supply is provided to permit current sinking or sourcing. If additional source voltage is required, an external
source of up to 30V DC can be used.
Figure 11: Current sourcing analog output to voltage input device
Installation
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RS-485 Communication Wiring
Figure 12: RS-485 communication wiring (Modbus + BACnet)
USB Communications Port
Using the USB Port requires Windows® HyperTerminal or other similar communications software.
Figure 13: USB port
Installation
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PROGRAMMING
Programming Flow Charts - Relays
The following block diagrams explain various programming areas and are organized as follows:
Figure 14: Model 3100 programming chart
Programming
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Figure 15: Flow inputs
Programming
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Figure 16: Relays & pulse outputs
Programming
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Figure 17: Analog inputs
Programming
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Figure 18: RS-485 communication port
Programming
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Key Pad/Display Menu Navigation
The Model 3100 Monitor has a two line by 16-character display with two modes of operation and 5 keys on the front panel
for programming. Two of the keys (Menu and Enter) serve a single function while the three remaining keys () serve
dual purposes.
When the Model 3100 is first powered up, it performs internal testing, while displaying “Badger Meter DIC Initializing.” At the
end of the internal testing cycle, the main display will appear.
In the normal mode, if still using the factory defaults, flow rate will be displayed on the top line and flow total displayed on
the bottom. Both lines can be custom defined in the field as desired. In the normal mode, ENTER has no function.
Flow Channel 1 Flow Rate and Flow Total
1123.00 GPM
1123456.7 gal
Flow Channel 1 Flow Rate and Flow Total
Flow Channel 1 Flow Rate and Flow Channel 2 Rate
1123.00 GPM
2123456.70 GPM
Flow Channel 1 Flow Rate and Flow Channel 2 Rate
Channel 2: Pressure and Channel 1:Level
210.01 PSI
123.09 Feet
Channel 2: Pressure and Channel 1: Level
Main Set-up screen accessed by pressing the “MENU” Button
One each screen there are three Choices
(In this case RESET SETUP and DIAG)
▲ selects RESET ▼ selects SETUP and ► selects DIAG
RESET SETUP DIAG
Main Set-up screen accessed by press MENU
One each screen there are three choices
(In this case RESET SETUP and DIAG)
selects RESET selects SETUP and selects DIAG
As seen in the previous figure, on every screen there are Three
Choices, and three corresponding buttons. However, on this menu
“Set-up” there are more choices than fit on the screen. The is
indicated by the “ →”. To access these remaining choices press the
“Enter” Button.
SETUP →
PWORD DSPY FLOW1
As seen in the previous gure, on every screen there are
three choices, and three corresponding buttons. However,
on this menu “Set-up”there are more choices than t on
the screen. The is indicated by the “ ”. To access these
remaining choices press ENTER.
Pressing the “Enter” button again brings up the next set of choices,
and so on.
Pressing “MENU” button exits section, back to the previous
screen, or in some cases back to the Main display screen.
SETUP →
FLOW1 RLY1 RLY2
Pressing ENTER again to bring up the next set of choices,
and so on.
Press MENU to exit section, back to the previous screen, or in
some cases back to the main display screen.
Programming
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Selection Screens
Press MENU to access to the programming mode, while the normal display is shown. In this mode, the three arrow keys
() are used in the selection screens options displayed above the key. Option list screens are used to scroll up or down
through a list of choices, like a pull-down menu. Note that most screens presenting choices show three choices, one for each
arrow button. When the number of choices exceeds three, a small arrow () appears in the upper right side of the display to
indicate more choices on that level. Press ENTER to toggle to the next set of choices. Once a selection has been made, press
ENTER to complete the selection. Press MENU to return to the Normal screen. For example: Press MENU from the Normal
screen to display the“RESET SETUP DIAG” screen.
Press to display the Reset Screens, to display the Setup Screens and to display the Diagnostic Screens. If is pressed,
the following screen will appear:
6.1SelectionScreens
6.2OptionListScreens
6.3DataScreens
SETUP
PWORD DSPY FLOW1
Menu Enter
Flow 1units
GPM
Menu Enter
Setpoin
t
1.0000000
0
Menu Enter
Figure 19: Selection screen
Option List Screens
Units of measure is an example of an options list.
Press to scroll up the list, and to scroll down through the list. In this case starting with GPM; gal/s; gal/hr; LPM; ending in
a selection of custom units. Press ENTER to complete the selection. Press MENU to leave the selection unchanged.
The key has no function on this type of screen.
6.1SelectionScreens
6.2OptionListScreens
6.3DataScreens
SETUP
PWORD DSPY FLOW1
Menu Enter
Flow 1units
GPM
Menu Enter
Setpoin
t
1.0000000
0
Menu Enter
Figure 20: Options list screen
Data Entry Screens
Some screens are data entry screens, such as set points or custom units. When a data screen is initially displayed, the current
value will be displayed. The cursor will be flashing the left-most digit. Press to increase a value, and to reduce a value.
If the cursor is flashing on the decimal point, press to move the decimal point to the right, press to move the decimal to
the left.
6.1SelectionScreens
6.2OptionListScreens
6.3DataScreens
SETUP
PWORD DSPY FLOW1
Menu Enter
Flow 1units
GPM
Menu Enter
Setpoin
t
1.0000000
0
Menu Enter
Figure 21: Data entry screen
Programming
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Solid State Switch and Form“C” Outputs
The four form C mechanical relays, and one N.O. solid state switch pulse output are completely independent, electrically
isolated and can be programmed as either pulse or set-point outputs.
Totalizer – Pulse Output
When the function “Totalizer” is selected the unit of measure and resolution are independent from the displayed units, and
can be programmed where 1 pulse occurs once every 0000000.1 to 999999999 of units selected, with any pulse width from
0001 to 9999 mS.
Set Points
The Set Point programming is extremely powerful and flexible, with unit of measure and resolution independent from the
displayed units. Since the Set Point, Release Point and their associated time delays are fully independent, the alarm can be
either a high rate or low rate, depending on whether the Set Point is selected greater than the release point, or the release
point is greater than the Set Point. For applications where the relay must remained energized, once set, a latching feature is
provided. When latched, the relay remains energized until reset from the front panel. While design planning, note that both
the relays and the pulse outputs can be programmed as alarm points and only the relays provide both normally open and
normally closed contacts. The switch is a simple N.O. contact.
Terminology
Display Definition Function
SETPT Set point If the set point value is a greater than the release point value, when
the displayed flow rate exceed the set point, the Set Point Delay
Timer is started. If the set point is less than the release point when the
flow drops below the set point, the timer is started
SDLY Set point time delay If the set point remains crossed for a continuous period of time
exceeding the set point delay setting, the relay will energize. If the
flow rate briefly re-crosses the set point before the timer reaches
its setting, the timer will reset and await another set point crossing
before restarting the count from zero.
LATCH Locks relay in energized state If Latch is chosen, once energized by the set-point time delay,
the relay will remain energized until reset from the front panel.
Otherwise, the relay will de-energize when the Release Point Delay
Timer times out.
RELP Release point If the relay is already energized, not latched and the flow input
crosses the release point, the Release Point Delay timer is started.
RDLY Release point time delay If the release point remains crossed for a continuous period of
time and exceeds the release point delay setting, the relay will de-
energize. If the flow rate briefly re-crosses the release point before
the timer reaches its setting, the timer will reset and await another
release point, crossing before restarting the count from zero.
High Flow Set Point
The SETPT must be a value greater than the RELP. The relay output will have continuity between its N.C. terminal and COM
until the flow has exceeded the SETPT for a continuous period of time exceeding the SDLY. At this time, the N.C. connection
will open and the N.O. contact will have continuity to the COM terminal. When the flow has dropped below the RELP for a
continuous period of time exceeding the RDLY, the relay states will return to their original states. If the latch has been set to
ON once the set point and set delay have been satisfied, the relay will not release until manually reset.
Low Flow Set Point
The SETPT must be a value less than the RELP. The relay output will have continuity between its N.C. terminal and COM until
the flow drops below the SETPT for a continuous period of time exceeding the SDLY. At this time, the N.C. connection will open
and the N.O. contact will have continuity to the COM terminal. When the flow has again risen above the RELP for a continuous
period of time, exceeding the RDLY, the relay states will return to their original states. If the latch has been set to ON when the
set point and set delay have been satisfied, the relay will not release until manually reset.
Programming
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