Bailey IMCPM01 User manual

®
®
Process Control and
Automation Solutions
from Elsag Bailey Group
E96-216
Configuration Port Module
(IMCPM01)

WARNING notices as used in this instruction apply to hazards or unsafe practices that could result in
personal injury or death.
CAUTION notices apply to hazards or unsafe practices that could result in property damage.
NOTES highlight procedures and contain information that assists the operator in understanding the
information contained in this instruction.
WARNING
INSTRUCTION MANUALS
DO NOT INSTALL, MAINTAIN, OR OPERATE THIS EQUIPMENT WITHOUT READING, UNDERSTANDING,
AND FOLLOWING THE PROPER Elsag Bailey INSTRUCTIONS AND MANUALS; OTHERWISE, INJURY OR
DAMAGE MAY RESULT.
RADIO FREQUENCY INTERFERENCE
MOST ELECTRONIC EQUIPMENT IS INFLUENCED BY RADIO FREQUENCY INTERFERENCE (RFI). CAU-
TION SHOULD BE EXERCISED WITH REGARD TO THE USE OF PORTABLE COMMUNICATIONS EQUIP-
MENT IN THE AREA AROUND SUCH EQUIPMENT. PRUDENT PRACTICE DICTATES THAT SIGNS
SHOULD BE POSTED IN THE VICINITY OF THE EQUIPMENT CAUTIONING AGAINST THE USE OF POR-
TABLE COMMUNICATIONS EQUIPMENT.
POSSIBLE PROCESS UPSETS
MAINTENANCE MUST BE PERFORMED ONLY BY QUALIFIED PERSONNEL AND ONLY AFTER SECURING
EQUIPMENT CONTROLLED BY THIS PRODUCT. ADJUSTING OR REMOVING THIS PRODUCT WHILE IT IS
IN THE SYSTEM MAY UPSET THE PROCESS BEING CONTROLLED. SOME PROCESS UPSETS MAY
CAUSE INJURY OR DAMAGE.
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MANUELS D’OPÉRATION
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DANS CE CAS SOIENT SIGNALÉES AUX ENDROITS VOULUS DANS VOTRE USINE.
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INSÉRÉ DANS UNE SYSTÈME ACTIF. CES À-COUPS PEUVENT ÉGALEMENT OCCASIONNER DES
BLESSURES OU DES DOMMAGES MATÉREILS.
NOTICE
The information contained in this document is subject to change without notice.
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Selection of materials and/or equipment is at the sole risk of the user of this publication.
This document contains proprietary information of Elsag Bailey, Elsag Bailey Process Automation, and
is issued in strict confidence. Its use, or reproduction for use, for the reverse engineering, development
or manufacture of hardware or software described herein is prohibited. No part of this document may be
photocopied or reproduced without the prior written consent of Elsag Bailey.

I-E96-216A
Preface
The Configuration Port Moudle (IMCPM01) connects the Con-
figuration and Tuning Terminal (CTT01/CTT02) to the
INFI 90®/Network 90®system.
This manual explains the purpose, operation and maintenance
of the CPM module. It addresses handling precautions and
installation procedures.
System engineers and technicians should read this manual
before installing and operating the CPM module. A module
SHOULD NOT be put into operation until this instruction is
read and understood.
® INFI 90 and Network 90 are registered trademarks of Elsag Bailey Process Automation.

I-E96-216A
®
List of Effective Pages
Total number of pages in this instruction is 18, consisting of the following:
Page No. Change Date
Preface Original
List of Effective Pages Original
iii through v Original
1-1 through 1-4 Original
2-1 through 2-2 Original
3-1 through 3-3 Original
4-1 through 4-2 Original
5-1 Original
6-1 Original
When an update is received, insert the latest changed pages and dispose of the super-
seded pages.
NOTE: On an update page, the changed text or table is indicated by a vertical bar in the outer mar-
gin of the page adjacent to the changed area. A changed figure is indicated by a vertical bar in the
outer margin next to the figure caption. The date the update was prepared will appear beside the
page number.

I-E96-216A v
Safety Summary
Sommaire de Securite
GENERAL
WARNINGS Equipment Environment
All components, whether in transportation, operation, or storage
must be in a noncorrosive environment.
Electrical Shock Hazard During Maintenance
Disconnect power or take precautions to insure that contact with
energized parts is avoided when servicing.
AVERTISSEMENT
D'ORDRE GENERAL Environment de l'Equipement
Ne pas soumettre les composants a une atmosphere corrosive lors
du transport, de l'entreposage ou de l'utilisation.
Risques de chocs electriques lors de l'entretien
S'assurer de debrancher l'alimentation ou de prendre les precau-
tions necessaires a eviter tout contact avec des composants sours
tension lors de l'entretien.

Table of Contents
Page
I-E96-216A iii
SECTION 1 - INTRODUCTION....................................................................................................1-1
OVERVIEW ..................................................................................................................1-1
INTENDED USER.........................................................................................................1-2
MODULE DESCRIPTION ..............................................................................................1-2
FEATURES...................................................................................................................1-2
SECTION CONTENT .....................................................................................................1-2
GLOSSARY...................................................................................................................1-3
RELATED EQUIPMENT ................................................................................................1-3
RELATED DOCUMENTS...............................................................................................1-3
SPECIFICATIONS.........................................................................................................1-4
SECTION 2 - DESCRIPTION AND OPERATION........................................................................2-1
INTRODUCTION...........................................................................................................2-1
INPUTS AND OUTPUTS ................................................................................................2-1
Input and Output Circuit Description ....................................................................2-1
Input and Output Circuit Connections ...................................................................2-1
LOGIC POWER.............................................................................................................2-2
MODULE BUS..............................................................................................................2-2
SECTION 3 - INSTALLATION.....................................................................................................3-1
INTRODUCTION...........................................................................................................3-1
UNPACKING AND HANDLING.......................................................................................3-1
Special Handling....................................................................................................3-1
General Handling...................................................................................................3-1
SETUP AND INSTALLATION .........................................................................................3-1
Physical Installation...............................................................................................3-1
WIRING CONNECTIONS AND CABLING .......................................................................3-2
Wiring....................................................................................................................3-2
Cable Connections .................................................................................................3-2
FUSING........................................................................................................................3-3
PRE-OPERATING ADJUSTMENTS ................................................................................3-3
SECTION 4 - TROUBLESHOOTING...........................................................................................4-1
INTRODUCTION...........................................................................................................4-1
ERROR INDICATIONS AND CORRECTIVE ACTION.......................................................4-1
MODULE REPLACEMENT ............................................................................................4-1
MODULE PIN CONNECTIONS ......................................................................................4-2
SECTION 5 - MAINTENANCE.....................................................................................................5-1
INTRODUCTION...........................................................................................................5-1
MAINTENANCE SCHEDULE.........................................................................................5-1
SECTION 6 - SUPPORT SERVICES...........................................................................................6-1
INTRODUCTION...........................................................................................................6-1
REPLACEMENT PARTS AND ORDERING INFORMATION ..............................................6-1
TRAINING ....................................................................................................................6-1
TECHNICAL DOCUMENTATION ...................................................................................6-1

iv I-E96-216A
No. Title Page
List of Tables
®
4-1. P1 Pin Connections ............................................................................................... 4-2
5-1. Maintenance Schedule........................................................................................... 5-1
List of Figures
No. Title Page
1-1. IMCPM01 Application Example.............................................................................. 1-1
2-1. Configuration Port Module..................................................................................... 2-1
2-2. IMCPM01 Input/Output Circuit ............................................................................ 2-2
3-1. IMCPM01 Cable Connections and Termination ...................................................... 3-2
4-1. IMCPM01 Fuse Location ........................................................................................ 4-2

OVERVIEW
I-E96-216A 1 - 1
SECTION 1 - INTRODUCTION
OVERVIEW
The Configuration Port Module (IMCPM01) connects the Con-
figuration and Tuning Terminal (CTT01/CTT02) and the INFI
90/Network 90 system.
This manual explains the purpose, operation and maintenance
of the Configuration Port Module (IMCPM01). It explains han-
dling cautions and steps for installing the CPM. Figure 1-1
shows the INFI 90/Network 90 communication levels and
where the CPM module is within these levels. Refer to the Con-
figuration and Tuning Terminal Product Instruction Manual
for more details about the CTT.
Figure 1-1. IMCPM01 Application Example
COMMUNICATION HIGHWAY (INFI-NET OR PLANT LOOP)
MODULE BUS
MFP CPM CTT
ASM
TU
ANALOG
INPUTS
OTHER MODULES
OTHER SLAVES
SLAVE EXPANDER BUS
COMMUNICATION
MODULES
TP35831A
LEGEND:
ASM = ANALOG SLAVE MODULE
CPM = CONFIGURATION PORT MODULE
CTT = CONFIGURATION TUNING TERMINAL
MFP = MULTI-FUNCTION PROCESSOR
TU =TERMINATION UNIT

INTRODUCTION
INTENDED USER
1 - 2 I-E96-216A
®
INTENDED USER
System engineers and technicians should read this manual
before installing and operating the CPM module. A module
SHOULD NOT be put into operation until this manual is read
and understood. Refer to the Table of Contents to find needed
data after the module is operating.
MODULE DESCRIPTION
The CPM has a single printed circuit board that takes up one
slot in a Module Mounting Unit (MMU). It connects the Config-
uration and Tuning Terminal to the Network 90 module bus or
the INFI 90 controlway on the back of the module mounting
unit (MMU).
Two captive screws on the module faceplate secure it to the
Module Mounting Unit (MMU). A five pin connector on the face-
plate receives the plug from the CTT.
The CPM has one card edge connector for signals and power
(P1). P1 connects to common (ground) and +5 VDC power
through the MMU. Digital signals between the CTT and the
master modules also pass through the P1 connector.
FEATURES
The modular design of the CPM module, as with all INFI 90
modules, allows for flexibility when you are creating a process
management system strategy. It provides a fused power source
to the CTT and a connection to the module bus.
NOTE: A CPM module can be removed or installed without power-
ing down the system.
SECTION CONTENT
This manual has six sections. Introduction is an overview of
the CPM module: features, description and specifications.
Description and Operation explains the module operation
and circuitry. Installation describes precautions to observe
when handling CPM modules and setup procedures required
before module operation. This section also describes the steps
to install the CPM. Troubleshooting describes the error indi-
cations and how to correct them. Maintenance has a schedule
for maintaining the module. Support Services explains how to
order parts. It also explains other areas of support that Bailey
Controls provides.

INTRODUCTION
GLOSSARY
I-E96-216A 1 - 3
GLOSSARY
RELATED EQUIPMENT
The following modules and equipment can be used with a CPM
module.
RELATED DOCUMENTS
Term Definition
CTT Configuration Tuning Terminal; a hand held terminal providing a local means for sys-
tem, configuration, monitoring, tuning and diagnostics.
Configuration A control strategy with function blocks.
MMU Module Mounting Unit; a card cage that provides electrical and communication sup-
port for INFI 90 modules.
Module Bus A peer-to-peer communication path for point data transfer between intelligent mod-
ules within a process control unit.
PCU Process Control Unit; rack type industrial cabinet that contains master, slave and
communication modules, and their communication paths.
Module Number Description
CTT01/02 Configuration and Tuning Terminal
IEMMU01/02 Module Mounting Unit
Document Number Description
I-E92-501-1 CTT01 Configuration and Tuning Terminal
I-E92-501-2 CTT02 Configuration and Tuning Terminal

INTRODUCTION
SPECIFICATIONS
1 - 4 I-E96-216A
®
SPECIFICATIONS
® Littlefuse is a registered trademark of Tracor Incorporated.
™ Bussman is a trademark of Bussman, Division of Cooper Industries.
Mounting Occupies one slot in a standard INFI 90 Module Mounting Unit
(MMU).
Fuse
Type: 0.5 Amp 250 Volt
Bailey P/N 194776A15000
Littlefuse®312.500
Buss™AGC-1/2
Power Consumption Power consumed is that of the CTT0_. CTT02 uses 85 mA at
5VDC
Environmental Specifications
Ambient Temperature:
Relative Humidity:
Atmospheric Pressure:
Air Quality:
0oto 70oC (32oto 158oF)
5% to 90% up to 55oC (131oF) (noncondensing)
5% to 40% at 70oC (158oF) (noncondensing)
Sea level to 3 km (1.86 miles)
Noncorrosive
Certification CSA certified for use as process control equipment in an ordi-
nary (nonhazardous)location.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE

INTRODUCTION
I-E96-216A 2 - 1
SECTION 2 - DESCRIPTION AND OPERATION
INTRODUCTION
This section explains the circuits, power and connections for
the Configuration Port Module (CPM). The CPM connects a Con-
figuration Tuning Terminal (CTT) to the INFI 90/Network 90
system. The CTT hand held terminal allows you to configure,
monitor, tune and run diagnostics on the system. The CTT con-
nects with the system through the CPM (P1) and the module
bus as shown in Figure 1-1. Figure 2-1 shows the schematic of
a CPM.
INPUTS AND OUTPUTS
Digital signals to and from the CTT are +5 VDC. Section 3
explains the module connections.
Input and Output Circuit Description
Figure 2-2 shows the board circuitry on the CPM module. The
board circuitry consists of signal traces and a 0.5 Amp fuse to
protect the CTT and the system circuitry. The circuits provide
300 Volts isolation by using PCB trace separation to CSA stan-
dards.
Input and Output Circuit Connections
The input and output signals pass through the module bus
and P1 to the connector on the front of the CPM. The CTT con-
nects to the five pin connector on the front of the CPM with a
five foot flexible cord.
Figure 2-1. Configuration Port Module
TP35834A
P1
IMCPM01
CONNECTS
TO CTT J1
F1
1
2
3
4
5

DESCRIPTION AND OPERATION
LOGIC POWER
2 - 2 I-E96-216A
®
LOGIC POWER
Logic power (+5 VDC) for the CTT circuits connects through the
top 12-pin card edge connector (P1) shown in Figure 2-1.
MODULE BUS
The module bus provides a 83.3 kilobaud peer-to-peer commu-
nication link capable of supporting up to 32 drops.
Figure 2-2. IMCPM01 Input/Output Circuit
23
514
CTT CONNECTOR
MOUNTED ON
FACEPLATE
MODULE BUS
(MMU BACKPLANE)
TP35832A
J1 F1 P1
RED 1 1-2
WHT 2 5-6
0.5 A, 250 V
WHT 3
BLK 4 9
BRN 5 11

INTRODUCTION
I-E96-216A 3 - 1
SECTION 3 - INSTALLATION
INTRODUCTION
This section explains what you must do before you put the
Configuration Port Module (IMCPM01) into operation. DO NOT
PROCEED with operation until you read, understand and do
the steps in the order in which they appear. Refer to the Con-
figuration and Tuning Terminal Product Instruction Manual
for more details about the CTT.
UNPACKING AND HANDLING
Special Handling
The CPM does not use electrostatic sensitive devices. No spe-
cial handling is required.
General Handling
1. Examine the hardware when you receive it to verify that it
has not been damaged in transit.
2. Notify the nearest Bailey Controls Sales Office of any ship-
ping or handling damage.
3. File a claim for any damage with the company that handled
the shipment.
4. Use the original packing and container to store the hard-
ware.
5. Store the hardware in clean air that is free from tempera-
ture and moisture extremes.
SETUP AND INSTALLATION
Before installing, check to see that the fuse on the board is
good. There are no jumpers or switches to set on the CPM.
Physical Installation
The CPM module inserts into a standard INFI 90 Module
Mounting Unit (MMU) and occupies one slot. To install:
1. Align the module with the guide rails in the MMU. Gently
slide the module in until the front panel is flush with the top
and bottom of the MMU frame.

INSTALLATION
WIRING CONNECTIONS AND CABLING
3 - 2 I-E96-216A
®
2. Lock the module in place by turning the two captive screws
on faceplate one-half turn. The module is in place when the
notch on each screw is vertical and the open end is pointing
toward the center of the module.
3. Connect the CTT cable to the connector on the front of the
CPM. Check the cable to see that it is seated.
4. If the CTT does not power up refer to Section 4.
NOTE: A CPM module can be removed or installed without power-
ing down the system.
WIRING CONNECTIONS AND CABLING
The CPM has one card edge connector (P1) to supply logic
power and provide digital communications. It has a five pin
connector on the faceplate to connect the CTT.
Wiring
Installing the module in the MMU connects the CPM to the +5
VDC logic power at P1. The +5 VDC is necessary to drive the
CTT circuitry. It also connects P1 to the module bus/control-
way for communication with the master modules. The P1 con-
nection requires no additional wiring or cabling.
Cable Connections
The CPM connects to the CTT with the five foot flexible cord
permanently attached to the CTT (see Figure 3-1).
Figure 3-1. IMCPM01 Cable Connections and Termination
CTT
TP35833A
P1
IMCPM01
MODULE
BUS

INSTALLATION
FUSING
I-E96-216A 3 - 3
FUSING
The CPM has a 0.5 Amp on-board fuse. Use only a 0.5 Amp
250 Volt fuse Bailey P/N 194776A15000, Littlefuse P/N
312.500, Bussman AGC-1/2 or equivalent.
PRE-OPERATING ADJUSTMENTS
You do not have to make any adjustments to the CPM before
operating.

INTRODUCTION
I-E96-216A 4 - 1
SECTION 4 - TROUBLESHOOTING
INTRODUCTION
This section explains the error indications and corrective
actions for the Configuration Port Module (IMCPM01).
ERROR INDICATIONS AND CORRECTIVE ACTION
The CTT01/02 receives power from module mounting unit. If
the CTT loses power, follow the steps in this section. There are
no active electrical components on the CPM. The only replace-
able part is the 0.5 Amp 250 Volt fuse.
MODULE REPLACEMENT
NOTE: You can remove the CPM module while system power is
supplied.
1. Remove the CTT cable from the connector in the CPM face-
plate.
NOTE: When removing the CTT cable pull on the plug, not on the
cable.
2. Lock the module by turning the two captive screws on face-
plate one-half turn. The module is unlocked when the notch on
each screw is vertical and the open end is pointing away from
the center of the module.
3. Gently slide the module out of the module mounting unit.
4. Test the fuse to see if it is open. If the fuse is open continue
with Step 5. If the fuse is good continue with Step 6.
5. If the fuse is open, remove it from the fuse holder (see Fig-
ure 4-1). Install a new fuse, use only a 0.5 Amp, 250 Volt fuse
(Bailey Controls P/N 194776A15000).
6. Connect the CTT cable to the connector on the front of the
CPM. Check the cable to see that it is seated.
7. Insert the module into the module mounting unit. Refer to
Section 3 for the procedures to install a module.
8. If the CTT does not power up, it needs to be checked. Refer
to the CTT Product Instruction for troubleshooting and repair
information.
NOTE: If the CPM is faulty, replace it with a new one.

TROUBLESHOOTING
MODULE PIN CONNECTIONS
4 - 2 I-E96-216A
®
MODULE PIN CONNECTIONS
The CPM module has one connection point for external signals
and power (P1). Table 4-1 shows the P1 pin connections.
Figure 4-1. IMCPM01 Fuse Location
TP35834A
P1
IMCPM01
CONNECTS
TO CTT J1
F1
1
2
3
4
5
Table 4-1. P1 Pin Connections
Pin Connection Pin Connection
1+5VDC 7NC
1
2+5VDC 8NC
1
3NC
19 Power Fail Interrupt
4NC
110 NC1
5 Common 11 Module Bus
6Common 12NC
1
1. Not Connected.

INTRODUCTION
I-E96-216A 5 - 1
SECTION 5 - MAINTENANCE
INTRODUCTION
The Configuration Port Module (IMCPM01) requires limited
maintenance. This section contains a schedule to maintain the
CPM.
MAINTENANCE SCHEDULE
Do the tasks in Table 5-1 at the noted times.
Table 5-1. Maintenance Schedule
Task Interval
Clean and tighten all power and
grounding connections.
Check fuses and holders.
Every 6 months or during plant shut-
down, whichever occurs first.
Use a static safe vacuum cleaner to
remove dust from:
Modules
Module Mounting Unit
Fan Assembly
Every 6 months or during plant shut-
down, whichever occurs first

INTRODUCTION
I-E96-216A 6 - 1
SECTION 6 - SUPPORT SERVICES
INTRODUCTION
Bailey Controls is ready to help in the use and repair of its
products. Contact your nearest sales office to make requests
for sales, repair and maintenance contracts.
REPLACEMENT PARTS AND ORDERING INFORMATION
When making repairs at your plant, order parts from a Bailey
Controls sales office. Please provide this information:
1. Part description, part number and quantity.
2. Model and serial numbers (if used).
3. Bailey Controls manual number, page number and figure
that shows the part.
When you order standard parts from Bailey Controls, use part
numbers and descriptions from the Spare Parts Lists. You
must order parts without descriptions from the nearest Bailey
Controls sales office.
TRAINING
Bailey Controls has a modern training center that provides ser-
vice and repair classes. We can provide in-plant training of
your personnel. Contact a Bailey Controls sales office for spe-
cific information and scheduling.
TECHNICAL DOCUMENTATION
You can obtain additional copies of this manual from the near-
est Bailey sales office at a reasonable charge.