Bailey Infi 90 NIRL03 User manual

®
®
Process Control and
Automation Solutions
from Elsag Bailey Group
E96-415
Remote Link Termination Module
(NIRL03)

WARNING notices as used in this instruction apply to hazards or unsafe practices that could result in
personal injury or death.
CAUTION notices apply to hazards or unsafe practices that could result in property damage.
NOTES highlight procedures and contain information that assists the operator in understanding the
information contained in this instruction.
WARNING
INSTRUCTION MANUALS
DO NOT INSTALL, MAINTAIN, OR OPERATE THIS EQUIPMENT WITHOUT READING, UNDERSTANDING,
AND FOLLOWING THE PROPER Elsag Bailey INSTRUCTIONS AND MANUALS; OTHERWISE, INJURY OR
DAMAGE MAY RESULT.
RADIO FREQUENCY INTERFERENCE
MOST ELECTRONIC EQUIPMENT IS INFLUENCED BY RADIO FREQUENCY INTERFERENCE (RFI). CAU-
TION SHOULD BE EXERCISED WITH REGARD TO THE USE OF PORTABLE COMMUNICATIONS EQUIP-
MENT IN THE AREA AROUND SUCH EQUIPMENT. PRUDENT PRACTICE DICTATES THAT SIGNS
SHOULD BE POSTED IN THE VICINITY OF THE EQUIPMENT CAUTIONING AGAINST THE USE OF POR-
TABLE COMMUNICATIONS EQUIPMENT.
POSSIBLE PROCESS UPSETS
MAINTENANCE MUST BE PERFORMED ONLY BY QUALIFIED PERSONNEL AND ONLY AFTER SECURING
EQUIPMENT CONTROLLED BY THIS PRODUCT. ADJUSTING OR REMOVING THIS PRODUCT WHILE IT IS
IN THE SYSTEM MAY UPSET THE PROCESS BEING CONTROLLED. SOME PROCESS UPSETS MAY
CAUSE INJURY OR DAMAGE.
AVERTISSEMENT
MANUELS D’OPÉRATION
NE PAS METTRE EN PLACE, RÉPARER OU FAIRE FONCTIONNER L’ÉQUIPEMENT SANS AVOIR LU,
COMPRIS ET SUIVI LES INSTRUCTIONS RÉGLEMENTAIRES DE Elsag Bailey. TOUTE NÉGLIGENCE À
CET ÉGARD POURRAIT ÊTRE UNE CAUSE D’ACCIDENT OU DE DÉFAILLANCE DU MATÉRIEL.
PERTURBATIONS PAR FRÉQUENCE RADIO
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DANS CE CAS SOIENT SIGNALÉES AUX ENDROITS VOULUS DANS VOTRE USINE.
PERTURBATIONS DU PROCÉDÉ
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INSÉRÉ DANS UNE SYSTÈME ACTIF. CES À-COUPS PEUVENT ÉGALEMENT OCCASIONNER DES
BLESSURES OU DES DOMMAGES MATÉREILS.
NOTICE
The information contained in this document is subject to change without notice.
Elsag Bailey, its affiliates, employees, and agents, and the authors and contributors to this publication specif-
ically disclaim all liabilities and warranties, express and implied (including warranties of merchantability and
fitness for a particular purpose), for the accuracy, currency, completeness, and/or reliability of the information
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or equipment selected in whole or part with the user of/or in reliance upon information contained herein.
Selection of materials and/or equipment is at the sole risk of the user of this publication.
This document contains proprietary information of Elsag Bailey, Elsag Bailey Process Automation, and
is issued in strict confidence. Its use, or reproduction for use, for the reverse engineering, development
or manufacture of hardware or software described herein is prohibited. No part of this document may be
photocopied or reproduced without the prior written consent of Elsag Bailey.

I-E96-415A
Preface
The NIRL03 Remote Link Termination Module (IRL) provides:
• Communication between IMRIO02 Remote I/O Slave
Modules.
• Station link communications from an IMRIO02 module to
IISAC01 Analog Control Stations, NDCS03 Digital Control
Stations and NDIS01 Digital Indicator Stations.
This product instruction explains how to install and configure
the IRL termination module.

I-E96-415A
®
List of Effective Pages
Total number of pages in this instruction is 36, consisting of the following:
Page No. Change Date
Preface Original
List of Effective Pages Original
iii through vi Original
1-1 through 1-4 Original
2-1 through 2-10 Original
3-1 Original
4-1 through 4-2 Original
5-1 Original
A-1 through A-2 Original
B-1 through B-4 Original
C-1 through C-3 Original
D-1 through D-2 Original
Index-1 Original
When an update is received, insert the latest changed pages and dispose of the super-
seded pages.
NOTE: On an update page, the changed text or table is indicated by a vertical bar in the outer mar-
gin of the page adjacent to the changed area. A changed figure is indicated by a vertical bar in the
outer margin next to the figure caption. The date the update was prepared will appear beside the
page number.

I-E96-415A v
Safety Summary
GENERAL
WARNINGS Equipment Environment
All components, whether in transportation, operation or storage,
must be in a noncorrosive environment.
Electrical Shock Hazard During Maintenance
Disconnect power or take precautions to insure that contact with
energized parts is avoided when servicing.
SPECIFIC
WARNINGS If input or output circuits are a shock hazard after disconnecting sys-
tem power at the power entry panel, then the door of the cabinet
containing these externally powered circuits must be marked with a
warning stating that multiple power sources exist. (p. 2-9)
SPECIFIC
CAUTIONS Remove modules (slave, master or termination) from their assigned
slots before installing a cable to that slot. Also, remove stations from
their housing before installing a cable to that housing. Failure to do
so could result in damage to the module or station. (p. 2-6)
It is strongly recommended that all power (cabinet, I/O, etc.) be
turned off before doing any termination module wiring. Failure to do
so could result in equipment damage. Do not apply power until all
connections are verified. (p. 2-9, 4-1, 4-2)

vi I-E96-415A
Sommaire de Sécurité
®
AVERTISSEMENTS
D’ORDRE
GÉNÉRAL
Environnement de l’équipement
Ne pas soumettre les composants à une atmosphère corrosive lors
du transport, de l’entreposage ou l’utilisation.
Possibilité de chocs électriques durant l’entretien
Débrancher l’alimentation ou prendre les précautions pour éviter
tout contact avec des composants sous tension durant l’entretien.
AVERTISSEMENTS
D’ORDRE
SPÉCIFIQUE
Si des circuits d'entree ou de sortie sont alimentes a partir de
sources extrenes, ils presentent un risque de choc electrique meme
lorsque l'alimentation du systeme est debranchee du panneau
d'entree l'alimentation. Le cas echeant, un avertissement signalant
la presence de sources d'alimentation multiples doit entre appose
sur la porte de l'armoire. (p. 2-9)
ATTENTIONS
D’ORDRE
SPÉCIFIQUE
Retirer les modules (asservi, maître ou carte de raccordement) de
leur position assignée avant d'installer un câble à cette position.
Egalement, retirer les postes de commande de leur boîtier avant
d'installer un câble dans ce boîtier. Des dommages au module ou
au poste pourraient résulter d'un manquement à cette procédure.
(p. 2-6)
Il est fortement recommand, que toutes les alimentations (armoire,
E/S, etc.) soient coupées avant d'effectuer quelque raccord que ce
soit sur un carte de raccordement. Un manquement à ces instruc-
tions pourrait causer des dommage à l'équipement. Ne pas
rebrancher les alimentations avant d'avoir vérifié tous les
raccordements. (p. 2-9, 4-1, 4-2)

Table of Contents
Page
I-E96-415A v
SECTION 1 - INTRODUCTION....................................................................................................1-1
OVERVIEW ..................................................................................................................1-1
INTENDED USER.........................................................................................................1-1
INSTRUCTION CONTENT .............................................................................................1-2
HOW TO USE THIS MANUAL .......................................................................................1-2
REFERENCE DOCUMENTS..........................................................................................1-2
GLOSSARY OF TERMS AND ABBREVIATIONS .............................................................1-2
NOMENCLATURE ........................................................................................................1-3
SPECIFICATIONS.........................................................................................................1-4
SECTION 2 - INSTALLATION.....................................................................................................2-1
INTRODUCTION...........................................................................................................2-1
SPECIAL HANDLING ....................................................................................................2-1
UNPACKING AND INSPECTION ....................................................................................2-2
SETUP/PHYSICAL INSTALLATION ...............................................................................2-2
Fuse Installation ....................................................................................................2-2
Jumper Configuration............................................................................................2-2
Cable Connections .................................................................................................2-2
Cable Installation...................................................................................................2-6
NKCL01 and NKCL02 Cables ...........................................................................2-6
NKPL03 and NKPL04 Cables ............................................................................2-6
NKTD02 and NKTD12 Cables...........................................................................2-7
NKTL01 Cable..................................................................................................2-7
NKTU02 and NKTU12 Cables...........................................................................2-8
Installing the Termination Module..........................................................................2-8
Terminal Wiring .....................................................................................................2-8
SECTION 3 - MAINTENANCE.....................................................................................................3-1
INTRODUCTION...........................................................................................................3-1
MAINTENANCE SCHEDULE.........................................................................................3-1
SECTION 4 - REPAIR/REPLACEMENT PROCEDURES...........................................................4-1
INTRODUCTION...........................................................................................................4-1
MODULE REPLACEMENT PROCEDURES ....................................................................4-1
FUSE REPLACEMENT PROCEDURES ..........................................................................4-2
SECTION 5 - SUPPORT SERVICES...........................................................................................5-1
INTRODUCTION...........................................................................................................5-1
REPLACEMENT PARTS AND ORDERING INFORMATION ..............................................5-1
TRAINING ....................................................................................................................5-1
TECHNICAL DOCUMENTATION ...................................................................................5-1
APPENDIX A - IMRIO02 REMOTE I/O SLAVE MODULE CONFIGURATION..........................A-1
IINTRODUCTION......................................................................................................... A-1
APPENDIX B - IISAC01 ANALOG CONTROL STATION CONFIGURATION ..........................B-1
INTRODUCTION.......................................................................................................... B-1
APPENDIX C - NDCS03 DIGITAL CONTROL STATION CONFIGURATION...........................C-1
INTRODUCTION.......................................................................................................... C-1
APPENDIX D - NDIS01 DIGITAL INDICATOR STATION CONFIGURATION ..........................D-1
INTRODUCTION.......................................................................................................... D-1

vi I-E96-415A
No. Title Page
List of Figures
®
1-1. Example NIRL03 Termination Module Application ................................................. 1-1
2-1. NIRL03 Termination Module Layout (Prior to R2) ................................................... 2-3
2-2. NIRL03 Termination Module Layout (R2 and Later) ................................................ 2-3
2-3. Node Positions for NIRL03 Termination Module Connections ................................. 2-4
2-4. NIRL03 Cable Connections .................................................................................... 2-5
2-5. Example NKPL03 or NKPL04 Cable Connection ..................................................... 2-7
2-6. NIRL03 Terminal Strip Assignments (Prior to R2) ................................................... 2-9
2-7. NIRL03 Terminal Strip Assignments (R2 and Later) ............................................... 2-9
A-1. Remote I/O Slave Module ......................................................................................A-1
B-1. Analog Control Station ..........................................................................................B-1
C-1. Bypass Board ........................................................................................................C-1
C-2. Digital Control Station Board.................................................................................C-2
D-1. Digital Indicator Station ........................................................................................D-1
List of Tables
No. Title Page
1-1. Reference Documents ............................................................................................ 1-2
1-2. Glossary of Terms and Abbreviations ..................................................................... 1-3
1-3. Nomenclature........................................................................................................ 1-3
1-4. Specifications ........................................................................................................ 1-4
2-1. Jumper J3 Settings ............................................................................................... 2-4
2-2. NIRL03 Cable Applications .................................................................................... 2-4
3-1. Maintenance Schedule........................................................................................... 3-1
5-1. Spare Parts List..................................................................................................... 5-1
A-1. IMRIO02 Dipswitch S1 (Address Examples) ...........................................................A-1
A-2. IMRIO02 Dipswitch S2 (Diagnostic Mode) ..............................................................A-2
A-3. IMRIO02 Dipswitch S3 (Communication Cables)....................................................A-2
A-4. IMRIO02 Dipswitch S4 (Communication Cables)....................................................A-2
B-1. IISAC01 Dipswitch S1 Settings ..............................................................................B-2
B-2. IISAC01 Dipswitch S2 Settings ..............................................................................B-2
B-3. IISAC01 Dipswitch S3 Settings ..............................................................................B-2
B-4. IISAC01 Dipswitch S4 Settings ..............................................................................B-3
B-5. IISAC01 Jumper JP1, JP2, and JP3 Settings .........................................................B-4
B-6. Electric Drive Mode Display Options ......................................................................B-4
C-1. Dipshunt XU16 Settings ........................................................................................C-2
C-2. NDCS03 Jumper J1 and J2 (Control Output Type) ................................................C-2
C-3. NDCS03 Dipswitch S1 (Station Address) ................................................................C-3
C-4. NDCS03 Jumper JP1 through JP5 (Options)..........................................................C-3
D-1. NDIS01 Dipswitch S1 (Station Address) .................................................................D-1
D-2. NDIS01 Jumper JP1 (Display Brightnes)................................................................D-2

OVERVIEW
I-E96-415A 1 - 1
SECTION 1 - INTRODUCTION
OVERVIEW
The NIRL03 Remote Link Termination Module (IRL) connects
remote nodes. It also provides connections for control stations,
digital indicator stations and serial link connections to NICS01
termination modules. NIRL03 termination modules can be con-
nected to the NICS01 termination module with serial link wire,
allowing the connection of IMRIO02 slave modules and addi-
tional stations. Figure 1-1 shows an example NIRL03 termina-
tion module application.
INTENDED USER
System engineers and technicians should read this manual
before installing and placing the NIRL03 termination module
into operation. Do not put the IRL termination module into
operation until this instruction is read and understood.
Figure 1-1. Example NIRL03 Termination Module Application
COMMUNICATION HIGHWAY (INFI-NET OR PLANT LOOP)
CONTROLWAY OR MODULE BUS
IMMFP01/02/03
IMMFC03/04/05
IMRIO02
(RMP) IMRIO02 (RMP) IMCIS02 IMQRS02
NIRL03 NIRL03
NDIS01
NDCS03
IISAC01
STATION
NDIS01
NDCS03
IISAC01
STATION
NDIS01
NDCS03
IISAC01
STATION
NICS01 NIDS01
ANALOG AND
DIGITAL I/O
OTHER SLAVE
MODULES OTHER SLAVE MODULES
SLAVE EXPANDER BUS SLAVE EXPANDER BUS
COMMUNICATION
MODULES
T00524A

INTRODUCTION
INSTRUCTION CONTENT
1 - 2 I-E96-415A
®
INSTRUCTION CONTENT
This manual contains five sections and four appendices.
Introduction Contains an overview of the features, specifications and a
description of the IRL module.
Installation Describes precautions to observe when handling modules, and
setup procedures required before module operation. This sec-
tion also discusses jumper settings and installation
procedures.
Maintenance Provides a maintenance schedule.
Repair/Replacement
Procedures Details how to replace an IRL module.
Support Services Describes the support services (spare parts, training, docu-
mentation, etc.) available from Bailey Controls Company.
Appendices A through D List the quick reference information necessary to configure
IMRIO02 modules and NDIS01, NDCS03 and IISAC01 stations.
HOW TO USE THIS MANUAL
Read this manual through in sequence. Read the installation
section thoroughly. Do the steps in order. Complete all steps in
the installation section before operating the IRL module. Refer
to the Table of Contents or Index to find specific information
after the module is operating.
REFERENCE DOCUMENTS
Table 1-1 lists the documents referenced in this instruction.
GLOSSARY OF TERMS AND ABBREVIATIONS
Table 1-2 lists definitions of the terms and abbreviations used
in this instruction.
Table 1-1. Reference Documents
Number Document
I-E93-902-1 NDCS03 Digital Control Station
I-E96-116 NDIS01 Digital Indicator Station
I-E96-117 IISAC01 Analog Control Station
I-E96-317 IMRIO02 Remote I/O Slave Module
I-E96-409 NICS01 Controller/Station Termination Module

INTRODUCTION
NOMENCLATURE
I-E96-415A 1 - 3
NOMENCLATURE
Table 1-3 is a list of related hardware.
Table 1-2. Glossary of Terms and Abbreviations
Term Definition
Analog Continuously variable as opposed to discretely variable.
Bus A channel or path for transferring data, electrical signals and power.
CIS Control I/O slave module.
DCS Digital control station. A panel mounted operator device that provides monitoring and
allows manipulation of a single process control loop.
Digital A discretely variable signal usually having only two states,
on
or
off.
DIS Digital indicator station. A panel mounted device that monitors and displays digital
values.
MFC Multi-function controller module. A multiple loop controller with data acquisition and
information processing capabilities.
MFP Multi-function processor module. A multiple loop controller with data acquisition and
information processing capabilities.
MMU Module mounting unit. A card cage that provides electrical and communication
support for INFI 90®/Network 90®modules.
QRS Quick response slave module.
RMP Remote master processor.
RSP Remote slave processor.
Serial Link Wire Two insulated 22 gauge wires twisted together. Each wire of the twisted pair consists
of seven strands of 30 gauge wire. This twisted pair is shielded with a 36 gauge
woven shield drain wire. Bailey raw material part number R2041-0397.
SAC Analog control station.
Termination
Module (TM) Provides input/output connection between plant equipment and INFI 90/Network 90
modules.
TMU Termination mounting unit. A card cage that provides housing for INFI 90/Network 90
termination modules.
Table 1-3. Nomenclature
Nomenclature Hardware/Description
NIRL03 Remote link termination module.
NKCL01 INFI-NET coaxial cable (PVC).
NKCL02 INFI-NET coaxial cable (non-PVC).
NKPL03 Plant Loop twinaxial cable (PVC).
NKPL04 PLant Loop twinaxial cable (non-PVC).
NKTD02 Station termination cable (PVC).
NKTD12 Station termination cable (non-PVC).
NKTL01 INFI-NET coaxial termination cable adapter.
NKTU02 Termination module cable (PVC).
NKTU12 Termination module cable (non-PVC).
® Registered trademarks of Elsag Bailey Process Automation.

INTRODUCTION
SPECIFICATIONS
1 - 4 I-E96-415A
®
SPECIFICATIONS
Refer to Table 1-4 for the specifications of the NIRL03 termina-
tion module.
Bailey Raw Material
Part Number
R2041-0397
Serial link wire.
258436A1 Cable retaining kit used when at least one round
cable is connected to the termination mounting unit.
Table 1-3. Nomenclature (continued)
Nomenclature Hardware/Description
Table 1-4. Specifications
Property Characteristic/Value
Power Requirements +24 VDC (200 mA maximum, 120 mA typical) from the 24 VDC bus bar of
the termination mounting unit.
Inputs Remote communication link from another IRL termination module.
Serial communication link to attached stations.
Outputs Remote communication link to another IRL termination module.
Serial communication link to attached stations.
24 VDC (650 mA maximum, 460 mA typical) power to attached stations.
Mounting Occupies one slot in a standard INFI 90 termination mounting unit.
Environmental:
Ambient Temperature
Relative Humidity
Air Quality
0°to 70°C (32°to 158°F).
0% to 95% up to 55°C (131°F) (noncondensing).
0% to 45% up to 70°C (158°F) (noncondensing).
Noncorrosive.
Certification CSA certified for use as process control equipment in an ordinary
(nonhazardous) location.
SPECIFICATION SUBJECT TO CHANGE WITHOUT NOTICE

INTRODUCTION
I-E96-415A 2 - 1
SECTION 2 - INSTALLATION
INTRODUCTION
This section explains how to configure and install the NIRL03
Remote Link Termination Module. Read, understand and com-
plete the steps in order before operating the IRL module.
SPECIAL HANDLING
Observe these steps when handling electronic circuitry:
NOTE: Always use Bailey's Field Static Kit (P/N 1948385A1 - con-
sisting of two wrist straps, ground cord assembly, alligator clip and
static dissipating work surface) when working with the modules. The
kit is designed to connect the technician and the static dissipating
work surface to the same ground point to prevent damage to the
modules by electrostatic discharge.
Use the static grounding wrist strap when installing and removing
modules. Static discharge may damage CMOS devices on modules
in the cabinet. Use grounded equipment and static safe practices
when working with modules.
1. Use Static Shielding Bag. Keep the modules in the static
shielding bag until you are ready to install them in the system.
Save the packaging for future use.
2. Ground Bags Before Opening. Before opening a bag con-
taining an assembly with CMOS devices, touch it to the equip-
ment housing or a ground to equalize charges.
3. Avoid Touching Circuitry. Handle assemblies by the
edges; avoid touching the circuitry.
4. Avoid Partial Connection of CMOS Device. Verify that all
devices connected to the module are properly grounded before
using them.
5. Ground Test Equipment.
6. Use Antistatic Field Service Vacuum. Remove dust from
the module if necessary.
7. Use Grounded Wrist Strap. Connect the wrist strap to the
appropriate grounding plug on the power entry panel. The
grounding plug on the power entry panel is connected to the
cabinet chassis ground.
8. Do Not Use Lead Pencils to Set Dipswitches. Avoid con-
tamination of switch contacts that can result in unnecessary
circuit board malfunction.

INSTALLATION
UNPACKING AND INSPECTION
2 - 2 I-E96-415A
®
UNPACKING AND INSPECTION
1. Examine the hardware immediately for shipping damage.
2. Notify the nearest Bailey Controls Company sales office of
any such damage.
3. File a claim for any damage with the transportation com-
pany that handled the shipment.
4. Use the original packing material and container to store the
hardware.
5. Store the hardware in an environment of good air quality,
free from temperature and moisture extremes.
SETUP/PHYSICAL INSTALLATION
This section explains how to configure and install the IRL mod-
ule. The required procedures are verification of proper fuse
installation, installing the termination module itself, cable con-
nections, and termination wiring.
Fuse Installation
NIRL03 termination modules with a revision level previous to
R2 contain two, 0.25 inch by 1.25 inch fuses. A one amp/
250 volt fuse (Bailey part number 194776A11001) should be
installed in fuse clip F1. A five amp/250 volt fuse (Bailey part
number 194776A15001) should be installed in fuse clip F2.
NIRL03 termination modules with a revision level of R2 or later
contain two, five millimeter by 20 millimeter fuses. A one amp/
250 volt fuse (Bailey part number 194818A31001) should be
installed in fuse clip F1. A five amp/250 volt fuse (Bailey part
number 194818A35001) should be installed in fuse clip F2.
If the fuses are not installed, insert the fuses into the proper
fuse clip (See Figure 2-1 or 2-2 for fuse clip locations).
Jumper Configuration
Configure the termination module for the node type and type of
communication cable used by setting jumper J3. Table 2-1
shows the possible jumper settings. Figure 2-3 illustrates the
difference between middle and end node types.
Cable Connections
The NIRL03 Remote Link Termination Module enables commu-
nication between IMRIO02 modules. Table 2-2 lists each cable
and its application. Figure 2-4 shows the cables to use and the
cable connections for several different applications of the IRL
module.

INSTALLATION
SETUP/PHYSICAL INSTALLATION
I-E96-415A 2 - 3
Figure 2-1. NIRL03 Termination Module Layout (Prior to R2)
Figure 2-2. NIRL03 Termination Module Layout (R2 and Later)
CARD EDGE
CONNECTOR
FOR NKTU02/12
CABLE
NIRL03
P1
F1
J1 IN
OUT
J2
J3
J4
TB1
TB3
TB2
F2
1
29
1234
TERMINAL 1
1-AMP
FUSE F1 5-AMP FUSE F2 J4 CONNECTOR
FOR NKTD02/12
TERMINAL 11
TERMINAL 25
J1 AND J2
CONNECTOR
FOR COAXIAL
CABLE
TERMINAL 32
T00540A
APPLICATION
SELECTION
JUMPER J3
COAX
UNTRM
TWAX
1234
CARD EDGE
CONNECTOR
FOR NKTU02/12
CABLE
NIRL03
P1
F1
J1 IN
OUT
J2
J3
J4
TB1
TB2
TB3
TB4
F2
1
29
1234
1-AMP
FUSE F1 5-AMP FUSE F2 J4 CONNECTOR
FOR NKTD02/12
J1 AND J2
CONNECTOR
FOR COAXIAL
CABLE
T00541A
APPLICATION
SELECTION
JUMPER J3
COAX
UNTRM
TWAX
1234
ON-LINE LED

INSTALLATION
SETUP/PHYSICAL INSTALLATION
2 - 4 I-E96-415A
®
Table 2-1. Jumper J3 Settings
Jumper Position Function
J3 1 - 2 End node type only - coaxial communication cable
2 - 3 Middle node type only - coaxial, twinaxial or serial link wire communication cable
3 - 4 End node type only - twinaxial or serial link wire communication cable
Figure 2-3. Node Positions for NIRL03 Termination Module
Connections
END NODES - TERMINATION RESISTORS NEEDED
(SET J3 ON NIRL03 TO COAX OR TWINAX POSITION)
MIDDLE NODES - TERMINATION RESISTORS
BYPASSED (SET J3 ON NIRL03 TO UNTRM POSITION)
IRL/TRL IRL/TRL
IRL/TRLIRL/TRL
T00539A
Table 2-2. NIRL03 Cable Applications
Nomenclature/
Description Application Connections Max
Length
m (ft.)
NKCL01 PVC
communication cable Connect an IRL module to another IRL module The end of one NKTL01 cable to the end of another NKTYL01cable. 3,000 (10,000)
NKCL02 non-PVC
communication cable
NKPL03 PVC
communication cable Connects an IRL module to another IRL module. Terminal strip of one IRL module to the terminal strip of another IRL module. 1,371 (4,500)
NKPL04 PVC
communication cable
NKTD02 PVC
termination cable Connects the IRLmodule to a station. J4 of the IRL module to P1 of the station. 183 (600)
NKTD12 non-PVC
termination cable
NKTL01
communication cable Connects an IRL module to an NKCL01/02 cable. J1 or J2 of the IRL module to one end of the NKCL01/02 cable. 0.9 (3.0)
NKTU02 PVC
termination cable Connects the IRLmodule to the IMRIO02 slave
module.
P1 of the IRL module to P3 of the
IMRIO02 slave module. 6.1 (20.0)
NKTU12 non-PVC
termination cable

INSTALLATION
SETUP/PHYSICAL INSTALLATION
I-E96-415A 2 - 5
Serial link wire Enables serial link from
IRL module to NICS01
module.
Terminal strip of the IRL module to other
termination module strip. N/A
Standard 14 to 22
AWG wire Connects field and power (18 AWG) wiring to the
IRL module.
Field or power source to the IRL terminal
strip. N/A
Figure 2-4. NIRL03 Cable Connections
Table 2-2. NIRL03 Cable Applications (continued)
Nomenclature/
Description Application Connections Max
Length
m (ft.)
REMOTE IMRIO02
(RSP)
NKTU02/12
NKTU02/12 NKTL01
NKCL01/02
NKPL03/04
NKTL01
NIRL03
SERIAL LINK
WIRE
NICS01
NIDS01
NKTU02/12
RIBBON
CABLE
6634408A2
NKTD01/11
NKDS01/11
NKTD02/12
NKTD02
NKID12
NKTD02
NKID12
ANALOG OUTPUT BYPASS CAPABILITY
NO ANALOG OUTPUT BYPASS CAPABILITY
NO ANALOG OUTPUT BYPASS CAPABILITY
NO ANALOG OUTPUT
BYPASS CAPABILITY
T00538A
LOCAL IMRIO02
(RMP)
IMCIS02
P1
P1
P1
P2
P2
P2
P3 P1
J1
J1
J1
P1
P1
P1
P1
P1
TBx
J2
J2
J4
IN
OUT
NIRL03
P1
TBy
J2
J4
IN
OUT
P3
P3 P1
NDIS01
NDCS03
IISAC01
NDIS01
NDCS03
IISAC01
NDIS01
NDCS03
IISAC01
NDIS01
NDCS03
IISAC01
USE EITHER J1-J2
CONNECTION OR
TBx-TBy CONNECTION

INSTALLATION
SETUP/PHYSICAL INSTALLATION
2 - 6 I-E96-415A
®
Cable Installation
Remove (pull off) the front cover of the termination module
before trying to install cables. Use the following procedures
when installing cables.
NKCL01 AND NKCL02 CABLES
This cable connects, using NKTL01 adapter cables, one IRL
module to another IRL module. To install the cable:
1. Connect one end of the cable to the NKTL01 cable con-
nected to one of the IRL modules.
2. Connect the other end of the cable to the NKTL01 cable
connected to the other IRL module.
NKPL03 AND NKPL04 CABLES
This cable directly connects one IRL module to another IRL
module (see Figure 2-5 for an example cable connection). To
install the cable:
1. Connect one conductor from terminal 9 or TB3-3 (depend-
ing on firmware revision of IRL module) of the remote master
processor (RMP) IRL module to terminal 26 or TB4-1 (depend-
ing on firmware revision of IRL module) of the remote slave pro-
cessor (RSP) IRL module.
2. Connect the other conductor from terminal 8 or TB3-2
(depending on firmware revision of IRL module) of the local
(RMP) IRL module to terminal 25 or TB4-2 (depending on firm-
ware revision of IRL module) of the remote (RSP) IRL module.
3. Connect the shield conductor from terminal 10 or TB3-1
(depending on firmware revision of IRL module) of the local
(RMP) IRL module to terminal 27 or TB4-3 (depending on firm-
ware revision of IRL module) of the remote (RSP) IRL module.
CAUTION
Remove modules (slave, master or termination) from their
assigned slots before installing a cable to that slot. Also,
remove stations from their housing before installing a cable to
that housing. Failure to do so could result in damage to the
module or station.
ATTENTION
Retirer les modules (asservi, maître ou carte de raccordement)
de leur position assignée avant d'installer un câble à cette
position. Egalement, retirer les postes de commande de leur
boîtier avant d'installer un câble dans ce boîtier. Des dom-
mages au module ou au poste pourraient résulter d'un man-
quement à cette procédure.

INSTALLATION
SETUP/PHYSICAL INSTALLATION
I-E96-415A 2 - 7
NKTD02 AND NKTD12 CABLES
This cable connects the IRL module to a first NDIS01, NDCS03
or IISAC01 station. To install the cable:
1. Remove the NDIS01, NDCS03 or IISAC01 station from the
station housing.
2. Insert the J2 end of the cable into the station housing
backplane. Viewing the station from the back, the cable inserts
into the right slot (use the left slot for an NDCS03 station with-
out analog output bypass capability). The cable should latch
securely into place. Card edge connector P1 of the station cir-
cuit board connects to this end of the cable.
3. Insert the J1 end of the cable into the J4 connector of the
IRL module. The cable should latch securely into place.
4. Install the NDIS01, NDCS03 or IISAC01 station into the
station housing.
NKTL01 CABLE
This adapter cable connects an NKCL01 or NKCL02 cable to an
IRL module. To install the cable:
1. Connect the BNC type plug end of the cable to the J1 (of the
local or RMP node) or J2 (of the remote or RSP node) connector
of the IRL module.
2. Connect the N type plug end of the cable to the NKCL01 or
NKCL02 cable.
Figure 2-5. Example NKPL03 or NKPL04
Cable Connection
GREEN WIRE
BLACK BAND
T00537A
11
10SHIELD
5DCS– 6
7
8O– 9O+
4DCS+
3+24VDC 2COMMON 1GROUND
NKPL03/04

INSTALLATION
SETUP/PHYSICAL INSTALLATION
2 - 8 I-E96-415A
®
NKTU02 AND NKTU12 CABLES
This cable connects the IRL module to an IMRIO02 slave mod-
ule. To install the cable:
1. Pull the IMRIO02 slave module out several inches from the
MMU backplane.
2. If round type cables are already installed in the termination
mounting unit, remove the cable retaining bracket.
3. Insert the J2 end of the NKTU02 or NKTU12 cable into the
MMU backplane slot assigned to the IMRIO02 slave module.
The cable should latch securely into place. Card edge connec-
tor P3 of the slave module connects to this end of the cable.
4. Connect the shield wire extending from the J2 end of the
cable to the shield bus bar.
5. Insert the J1 end of the NKTU01 or NKTU12 cable into the
termination mounting unit backplane slot assigned to the IRL
module. The cable should latch securely into place. Card edge
connector P1 of the IRL module connects to this end of the
cable.
6. Insert the IMRIO02 slave module into the MMU until it
locks into place.
7. Replace or add the cable retaining bracket if round type
cables are installed in the termination mounting unit.
Installing the Termination Module
The IRL module inserts into a standard INFI 90 termination
mounting unit and occupies one slot. To install:
NOTE: Insure all jumpers are configured prior to installation.
1. Verify the slot assignment of the IRL module.
2. Align the IRL module with the guide rails in the termination
mounting unit and partially insert the module.
Terminal Wiring
Station wiring must be connected to the terminal strip. See
Figure 2-6 or 2-7 (depending on firmware revision of IRL mod-
ule) for IRL termination module terminal strip assignments.
The station link provides a communication path between an
IMRIO02 slave module and stations. Station link wiring should
be Bailey serial link wire.