Bailey 40 Series User manual

®
®
Process Control and
Automation Solutions
from Elsag Bailey Group
IIOIS43
Operator Interface Station (40 Series)
Hardware Manual

WARNING notices as used in this instruction apply to hazards or unsafe practices that could result in
personal injury or death.
CAUTION notices apply to hazards or unsafe practices that could result in property damage.
NOTES highlight procedures and contain information that assists the operator in understanding the
information contained in this instruction.
WARNING
INSTRUCTION MANUALS
DO NOT INSTALL, MAINTAIN, OR OPERATE THIS EQUIPMENT WITHOUT READING, UNDERSTANDING,
AND FOLLOWING THE PROPER Elsag Bailey INSTRUCTIONS AND MANUALS; OTHERWISE, INJURY OR
DAMAGE MAY RESULT.
RADIO FREQUENCY INTERFERENCE
MOST ELECTRONIC EQUIPMENT IS INFLUENCED BY RADIO FREQUENCY INTERFERENCE (RFI). CAU-
TION SHOULD BE EXERCISED WITH REGARD TO THE USE OF PORTABLE COMMUNICATIONS EQUIP-
MENT IN THE AREA AROUND SUCH EQUIPMENT. PRUDENT PRACTICE DICTATES THAT SIGNS
SHOULD BE POSTED IN THE VICINITY OF THE EQUIPMENT CAUTIONING AGAINST THE USE OF POR-
TABLE COMMUNICATIONS EQUIPMENT.
POSSIBLE PROCESS UPSETS
MAINTENANCE MUST BE PERFORMED ONLY BY QUALIFIED PERSONNEL AND ONLY AFTER SECURING
EQUIPMENT CONTROLLED BY THIS PRODUCT. ADJUSTING OR REMOVING THIS PRODUCT WHILE IT IS
IN THE SYSTEM MAY UPSET THE PROCESS BEING CONTROLLED. SOME PROCESS UPSETS MAY
CAUSE INJURY OR DAMAGE.
AVERTISSEMENT
MANUELS D’OPÉRATION
NE PAS METTRE EN PLACE, RÉPARER OU FAIRE FONCTIONNER L’ÉQUIPEMENT SANS AVOIR LU,
COMPRIS ET SUIVI LES INSTRUCTIONS RÉGLEMENTAIRES DE Elsag Bailey. TOUTE NÉGLIGENCE À
CET ÉGARD POURRAIT ÊTRE UNE CAUSE D’ACCIDENT OU DE DÉFAILLANCE DU MATÉRIEL.
PERTURBATIONS PAR FRÉQUENCE RADIO
LA PLUPART DES ÉQUIPEMENTS ÉLECTRONIQUES SONT SENSIBLES AUX PERTURBATIONS PAR
FRÉQUENCE RADIO. DES PRÉCAUTIONS DEVRONT ÊTRE PRISES LORS DE L’UTILISATION DU MATÉ-
RIEL DE COMMUNICATION PORTATIF. LA PRUDENCE EXIGE QUE LES PRÉCAUTIONS À PRENDRE
DANS CE CAS SOIENT SIGNALÉES AUX ENDROITS VOULUS DANS VOTRE USINE.
PERTURBATIONS DU PROCÉDÉ
L’ENTRETIEN DOIT ÊTRE ASSURÉ PAR UNE PERSONNE QUALIFIÉE EN CONSIDÉRANT L’ASPECT
SÉCURITAIRE DES ÉQUIPEMENTS CONTRÔLÉS PAR CE PRODUIT. L’AJUSTEMENT ET/OU L’EXTRAC-
TION DE CE PRODUIT PEUT OCCASIONNER DES À-COUPS AU PROCÉDÉ CONTRÔLE LORSQU’IL EST
INSÉRÉ DANS UNE SYSTÈME ACTIF. CES À-COUPS PEUVENT ÉGALEMENT OCCASIONNER DES
BLESSURES OU DES DOMMAGES MATÉREILS.
NOTICE
The information contained in this document is subject to change without notice.
Elsag Bailey, its affiliates, employees, and agents, and the authors and contributors to this publication specif-
ically disclaim all liabilities and warranties, express and implied (including warranties of merchantability and
fitness for a particular purpose), for the accuracy, currency, completeness, and/or reliability of the information
contained herein and/or for the fitness for any particular use and/or for the performance of any material and/
or equipment selected in whole or part with the user of/or in reliance upon information contained herein.
Selection of materials and/or equipment is at the sole risk of the user of this publication.
This document contains proprietary information of Elsag Bailey, Elsag Bailey Process Automation, and
is issued in strict confidence. Its use, or reproduction for use, for the reverse engineering, development
or manufacture of hardware or software described herein is prohibited. No part of this document may be
photocopied or reproduced without the prior written consent of Elsag Bailey.

WBPEEUI220760A0
Preface
This instruction provides specific hardware installation, trou-
bleshooting, maintenance, and replacement procedures infor-
mation necessary for the IIOIS43 Operator Interface Station.
There are three additional instructions that explain how to set
up and use the console. These instructions include:
File Utilities - Provides software load, upgrade and main-
tenance procedures, and save and restore configuration
procedures.
Operation - Gives a brief overview of the console and
INFI 90®OPEN system to familiarize the reader. It then
explains the operations that can be performed after config-
uring the console.
Configuration - Gives the procedures to configure the con-
sole as a system for proper operation with its peripherals
and the INFI 90 OPEN system. It also explains each func-
tion of the console, and gives configuration procedures and
requirements.
This instruction can be used as a guide by system engineers. It
is not a tutorial and assumes the reader has a general knowl-
edge of installing and maintaining process control systems.
The instruction explains console interaction with the
INFI 90 OPEN Strategic Process Management System only.

WBPEEUI220760A0
®
List of Effective Pages
Total number of pages in this instruction is 136, consisting of the following:
Page No. Change Date
Preface Original
List of Effective Pages Original
iii through xii Original
1-1 through 1-9 Original
2-1 through 2-3 Original
3-1 through 3-43 Original
4-1 through 4-9 Original
5-1 through 5-6 Original
6-1 through 6-33 Original
7-1 through 7-3 Original
A-1 through A-12 Original
B-1 through B-3 Original
Index-1 through Index-3 Original
When an update is received, insert the latest changed pages and dispose of the super-
seded pages.
NOTE: On an update page, the changed text or table is indicated by a vertical bar in the outer mar-
gin of the page adjacent to the changed area. A changed figure is indicated by a vertical bar in the
outer margin next to the figure caption. The date the update was prepared will appear beside the
page number.

WBPEEUI220760A0 ix
Safety Summary
GENERAL
WARNINGS Equipment Environment
All components, whether in transportation, operation or storage,
must be in a noncorrosive environment.
Electrical Shock Hazard During Maintenance
Disconnect power or take precautions to insure that contact with
energized parts is avoided when servicing.
SPECIFIC
WARNINGS Verify all covers are installed and all doors are closed before operat-
ing the console. Exposed electrical connections present a shock a
hazard that can cause injury or death. (p. 3-2)
There are exposed AC and DC connections inside the cabinet.
These exposed electrical connections present a shock hazard that
can cause injury or death. (p. 4-1)
Never clean electrical parts or components with the power on.
Doing so exposes you to a fatal electrical shock hazard. (p. 5-3)
Wear eye protection whenever working with cleaning solvents.
When removing solvents from printed circuit boards using com-
pressed air, injury to the eyes could result from splashing solvent as
it is blown off the printed circuit board. (p. 5-3)
Replace the fuse with one of the same type and rating. Using an
improper fuse could lead to injury to personnel and equipment dam-
age from fire or electrical shock. (p. 6-14, 6-25)
The monitor will slide out the rear of the cabinet by itself when the
mounting bolts are removed. The monitor weighs approximately 27
kilograms (60 pounds) and can cause bodily injury if it is allowed to
slide out by itself. Support the monitor before removing the rear two
bolts. (p. 6-26)
SPECIFIC
CAUTIONS Make sure that all voltage labels and voltage switch settings on the
peripheral devices, power supply and power entry panel show the
correct operating voltage. Equipment damage may result if the
incorrect voltage is connected. Make sure the console main power
circuit breaker is off before changing operating voltage setting or
equipment damage may result. (p. 3-24, 6-32)
Remove power from all peripheral equipment and the console
before installing or removing peripheral equipment. Equipment
damage may result. (p. 3-24, 3-35, 6-32)

xWBPEEUI220760A0
Safety Summary(continued)
®
Sommaire de Sécurité
SPECIFIC
CAUTIONS
(continued)
Plug in the tape drive cable and verify that the supply voltage
requirement of the tape drive matches the power supplied by the
power entry panel before turning on the tape drive. Equipment dam-
age may result. A notice on the front of the power entry panel states
the operating voltage. (p. 3-35)
Never connect the tape drive to the CPU with the CPU or tape drive
power on. Failure to comply may result in damage to both the CPU
busses and the tape drive. (p. 3-35)
Failure to turn off the main power circuit breaker before removing or
inserting modules into the card cage may result in equipment fail-
ure. (p. 6-5)
AVERTISSEMENTS
D’ORDRE
GÉNÉRAL
Environnement de l’équipement
Ne pas soumettre les composants à une atmosphère corrosive lors
du transport, de l’entreposage ou l’utilisation.
Possibilité de chocs électriques durant l’entretien
Débrancher l’alimentation ou prendre les précautions pour éviter
tout contact avec des composants sous tension durant l’entretien.
AVERTISSEMENTS
D’ORDRE
SPÉCIFIQUE
Assurez-vous que tous les couvercles sont installés et toutes les
portes fermées avant de faire fonctionner la console. L´exposition à
des connexions électriques presénte un risque de blessure ou
d´électrocution fatale. (p. 3-2)
Cette armoire comporte des connexions c.a. et c.c. dénudées. Ces
connexions électriques présentent un danger d'électrocution pou-
vant entraîner des blessures ou la mort. (p. 4-1)
Il ne faut jamais nettoyer des piècesou des composants électriques
lorsqu'ils sont sous tension. Ceci présente un risque d'électrocution
fatale. (p. 5-3)

WBPEEUI220760A0 xi
Sommaire de Sécurité (suite)
AVERTISSEMENTS
D’ORDRE
SPÉCIFIQUE
(suite)
Portez toujours des lunettes de protection lorsque vous utilisez des
solvants de nettoyage. L'aircomprimé servant à enlever le solvant
des cartes de circuits imprimés provoque des éclaboussures qui ris-
quent d'atteindre les yeux. (p. 5-3)
Remplacer le fusible avec un fusible du même type et de la même
capacité. L’utilisation d’une fusible du mauvais type/capacité pour-
rait causer des blessures au personnel et des dommages à
l’équipement résultant d’un incendie ou de choc électrique.
(p. 6-14, 6-25)
Supportez le moniteur avant de retirer les deux boulons d'ancrange
à l'arriér. Lorsque ces boulons d'ancrage sont retirés, l'e moniteur
glissera et sorta à l'arriér de l'armoire. l'e moniteur pése environ 27
kilograms (60 pounds) et pourrait entrainer des blessures si on le
laisse glisser de l'armoire. (p. 6-26)
ATTENTIONS
D’ORDRE
SPÉCIFIQUE
Assurez-vous que toutes les indications de tension et tous les
réglages de tension sur les périphériques, le bloc d´alimentation et
le panneau d´entrée des alimentations correspondent bien à la ten-
sion de service. Une tension incorrecte risque d´endommager
l´equipment. Assures-vous que le disjoncteur d´alimentation princi-
pal de la console est étient avant de modifier les réglages de ten-
sion de service afin d´éviter d´endommager l´équipment. (p. 3-24,
6-32)
Coupez l´alimentation des périphériques et de la console avant
d´installer ou de retirer des périphériques, sinon l´équipment risque
de subir des dommages. (p. 3-24, 3-35, 6-32)
Avant de mettre le dérouleur de bande sous tension, branchez le
câble du dérouleur et vérifiez les exigences de tension de l'appareil
correspondent au niveau de tension de la sortie du panneau
d'entree des alimentations. Sinon, l'equipment risque de subir des
dommages. (p. 3-35)
Ne branches jamais le derouleur de bande au CPU lorsque l'un ou
l'autre de ces appreils est sous tension. Sinon, les bus du CPU et le
derouleur pourrait etre endommages. (p. 3-35)
Si l'on omet d'eteindre l'interrupteur du circuit d'alimentation princi-
pal avant de retirer les cartes ou de les inserer dans le porte-cartes,
l'equipment pourrait faire default. (p. 6-5)

Table of Contents
Page
WBPEEUI220760A0 iii
SECTION 1 - INTRODUCTION....................................................................................................1-1
OVERVIEW ..................................................................................................................1-1
INTENDED USER.........................................................................................................1-1
OIS DESCRIPTION .......................................................................................................1-1
Console Hardware..................................................................................................1-2
Driver Cabinet Hardware .......................................................................................1-3
INSTRUCTION CONTENT .............................................................................................1-4
HOW TO USE THIS INSTRUCTION ...............................................................................1-4
DOCUMENT CONVENTIONS ........................................................................................1-5
GLOSSARY OF TERMS AND ABBREVIATIONS .............................................................1-5
REFERENCE DOCUMENTS..........................................................................................1-5
NOMENCLATURE ........................................................................................................1-6
OIS CONSOLE SPECIFICATIONS .................................................................................1-7
SECTION 2 - DESCRIPTION AND OPERATION........................................................................2-1
INTRODUCTION...........................................................................................................2-1
CONSOLE FUNCTIONAL OPERATION ..........................................................................2-2
SECTION 3 - INSTALLATION.....................................................................................................3-1
INTRODUCTION...........................................................................................................3-1
SPECIAL HANDLING ....................................................................................................3-1
UNPACKING AND INSPECTION ....................................................................................3-2
GENERAL INSTALLATION PROCEDURES ....................................................................3-3
CONSOLE CABINET INSTALLATION.............................................................................3-4
OIS DRIVER CABINET INSTALLATION .........................................................................3-7
AC POWER WIRING GUIDELINES ................................................................................3-8
AC OUTLETS ...............................................................................................................3-9
WIRING CONNECTIONS AND CABLING .....................................................................3-10
MONITOR INSTALLATION ..........................................................................................3-16
OPERATOR INTERFACE DEVICES .............................................................................3-17
Operator Keyboard...............................................................................................3-17
IIAKB03A Engineering Keyboard ..........................................................................3-17
IIATB05 Trackball and IIAMS04A Mouse ..............................................................3-18
IIADP01 Annunciator Display Panel .....................................................................3-19
IIADP02 Annunciator Display Panel .....................................................................3-19
Touch Screen.......................................................................................................3-21
CONTROLLER CARD INSTALLATION .............................................................3-21
TOUCH SCREEN INSTALLATION ...................................................................3-21
CALIBRATING THE TOUCH SCREEN.............................................................3-22
TOUCH SCREEN JUMPER SETTINGS............................................................3-22
PERIPHERALS ...........................................................................................................3-24
SCSI Bus Hardware .............................................................................................3-24
Printers................................................................................................................3-25
IIPRT02, IIPRT03, IIPRT05 AND IIPRT09 _ PRINTERS .....................................3-27
IIPRT08B_ and IIPRT08C_ PRINTERS ............................................................3-32
IIPRT10_ COLOR SCREEN PRINTER (HP XL300) ...........................................3-33
IIDMT03A DAT Tape Drive ...................................................................................3-34
TAPE DRIVE INSTALLATION..........................................................................3-35
IIDOP04A and IIDOP05A Optical Disk Drive .........................................................3-36
IIVTE0_ Video Terminal .......................................................................................3-37
ETHERNET PROTOCOL .............................................................................................3-38
ETHERNET CONFIGURATIONS..................................................................................3-38

iv WBPEEUI220760A0
Table of Contents (continued)
Page
®
INSTALLATION
(continued)
Standard Ethernet Configurations ....................................................................... 3-39
Alternative Connections to Plant Wide Networks .................................................. 3-40
Alternative Console Connections (Thickwire) ........................................................ 3-40
Concentrator Configuration ................................................................................. 3-41
SOFTWARE INSTALLATION AND START-UP .............................................................. 3-42
SYSTEM OPERATION ................................................................................................ 3-42
SECTION 4 - TROUBLESHOOTING...........................................................................................4-1
INTRODUCTION .......................................................................................................... 4-1
TROUBLESHOOTING................................................................................................... 4-1
DIAGNOSTIC POWER-UP TESTS ................................................................................. 4-2
AC Power Test ....................................................................................................... 4-2
DC Power Test ....................................................................................................... 4-3
DIAGNOSTIC LEDS ..................................................................................................... 4-4
ERROR CODES ........................................................................................................... 4-5
NNIU01 NETWORK INTERFACE UNIT TEST UTILITY ................................................... 4-7
NNIU01 NETWORK INTERFACE UNIT (TALK 90) DIAGNOSTIC TEST ........................... 4-8
SECTION 5 - MAINTENANCE.....................................................................................................5-1
INTRODUCTION .......................................................................................................... 5-1
PREVENTIVE MAINTENANCE SCHEDULE................................................................... 5-1
EQUIPMENT AND TOOLS REQUIRED ......................................................................... 5-2
STANDARD PREVENTIVE MAINTENANCE PROCEDURES ........................................... 5-3
Checking Connections ........................................................................................... 5-3
Cleaning the Monitor ............................................................................................. 5-4
Cleaning the Operator Keyboard ............................................................................ 5-4
Cleaning the Engineering Keyboard ....................................................................... 5-4
Cleaning the Printed Circuit Boards....................................................................... 5-4
GENERAL CLEANING AND WASHING ............................................................. 5-4
CLEANING EDGE CONNECTOR ...................................................................... 5-5
CLEANING FEMALE EDGE CONNECTORS...................................................... 5-5
Cleaning the Floppy Disk Drive Head ..................................................................... 5-6
Cleaning the DAT Tape Drive Head ........................................................................ 5-6
Checking Power Supply Outputs ........................................................................... 5-6
Checking and Inspecting Power Entry Panel .......................................................... 5-6
SECTION 6 - COMPONENT DESCRIPTION AND REPLACEMENT.........................................6-1
INTRODUCTION .......................................................................................................... 6-1
MULTIBUS CARD CAGE .............................................................................................. 6-3
FAN ASSEMBLY FOR THE MULTIBUS CARD CAGE ..................................................... 6-3
MULTIBUS MODULES ................................................................................................. 6-5
IIMKM02A Multibus Keyboard Module................................................................... 6-5
IIMRM02 Multibus Reset Module ........................................................................... 6-7
IIMLM01 Multibus Loop Module ............................................................................ 6-8
IIMCP01 Multibus Communication Processor Module ............................................ 6-9
IIMCP02 Multibus Communication Processor Module .......................................... 6-11
IIMCL01 Multibus Communication Loop Module ................................................. 6-13
Replacing Fuses .................................................................................................. 6-15
POWER SUPPLY ........................................................................................................ 6-15
Console Power Supply Removal ........................................................................... 6-17
Driver Cabinet Power Supply Removal ................................................................. 6-17

WBPEEUI220760A0 v
Table of Contents (continued)
Page
COMPONENT DESCRIPTION AND REPLACEMENT
(continued)
CONSOLE POWER ENTRY PANEL ..............................................................................6-18
CONSOLE POWER ENTRY PANEL REMOVAL .............................................................6-19
DRIVER CABINET POWER ENTRY PANEL ..................................................................6-20
DRIVER CABINET POWER ENTRY PANEL REMOVAL .................................................6-21
OPERATOR INTERFACE DEVICES .............................................................................6-22
Operator and Engineering Keyboards, Mouse, Trackball .......................................6-22
Annunciator Display Panel...................................................................................6-22
IIADP01/02 Removal ...........................................................................................6-22
Keyboard Interface Assembly ...............................................................................6-23
Replacing Fuses...................................................................................................6-26
Floppy Disk Drive ................................................................................................6-26
Color Monitor.......................................................................................................6-26
CPU ...........................................................................................................................6-28
Console and Driver Cabinet .................................................................................6-28
Graphics Card Settings ........................................................................................6-30
Hard Drive Settings..............................................................................................6-31
CD-ROM Drive Settings........................................................................................6-32
DATA STORAGE DEVICES .........................................................................................6-32
IIDOP05A OPTICAL DISK ...........................................................................................6-32
PERIPHERALS ...........................................................................................................6-33
SECTION 7 - SUPPORT SERVICES...........................................................................................7-1
INTRODUCTION...........................................................................................................7-1
REPLACEMENT PARTS AND ORDERING INSTRUCTIONS ............................................7-1
TRAINING ....................................................................................................................7-1
TECHNICAL DOCUMENTATION ...................................................................................7-1
SPARE PARTS ..............................................................................................................7-1
APPENDIX A - QUICK REFERENCE INFORMATION ..............................................................A-1
INTRODUCTION.......................................................................................................... A-1
APPENDIX B - REDUNDANT ETHERNET NETWORKS ..........................................................B-1
INTRODUCTION.......................................................................................................... B-1
REDUNDANCY............................................................................................................ B-1
Redundant Configurations .................................................................................... B-1
Redundant Ethernet Configurations...................................................................... B-1

vi WBPEEUI220760A0
No. Title Page
List of Figures
®
1-1. Console Front and Rear Views ............................................................................... 1-2
1-2. Driver Cabinet Front View (IIOIS43XD) .................................................................. 1-3
2-1. Communication Levels .......................................................................................... 2-1
2-2. Block Diagram....................................................................................................... 2-2
3-1. OIS Console and Anchoring Dimensions ................................................................ 3-4
3-2. Keyboard Table...................................................................................................... 3-5
3-3. 15-Degree Wedge Dimensions................................................................................ 3-6
3-4. 45-Degree Wedge Dimensions................................................................................ 3-6
3-5. Driver Cabinet Dimensions.................................................................................... 3-7
3-6. Driver Cabinet Anchoring Dimensions ................................................................... 3-8
3-7. IIMCL01 Module Communication Loop Connections ............................................ 3-10
3-8. Driver Cabinet Power Entry Panel ........................................................................ 3-11
3-9. Console Power Entry Panel .................................................................................. 3-12
3-10. Console Cable Connections.................................................................................. 3-13
3-11. Driver Cabinet Cable Connections ....................................................................... 3-14
3-12. Color Monitor Connections and Adjustments ....................................................... 3-17
3-13. Operator Keyboard .............................................................................................. 3-18
3-14. Engineering Keyboard.......................................................................................... 3-18
3-15. Trackball/Mouse Connection............................................................................... 3-19
3-16. IIADP01 Annunciator Display Panel..................................................................... 3-20
3-17. IIADP02 Annunciator Display Panel..................................................................... 3-20
3-18. Touch Screen Controller Card Connections.......................................................... 3-22
3-19. Touch Screen Controller Card Switch/Jumper Settings ....................................... 3-23
3-20. IIPRT02, IIPRT03, IIPRT05, IIPRT09_Printer Cable Configuration ......................... 3-27
3-21. IIPRT08B  , IIPRT08C  and IIPRT10  Printer Cable Configuration and
Dipswitch Settings............................................................................................... 3-32
3-22. IIVTE0  Video Diagnostics and Start-Up Terminal .............................................. 3-38
3-23. Standard Ethernet Thinwire for Isolated Network Console.................................... 3-39
3-24. Standard Thinwire to Plant Wide Thickwire Network ............................................ 3-39
3-25. Alternative Thinwire Connection to Plant Wide Thickwire Network ....................... 3-40
3-26. Alternative Ethernet Thickwire Configuration ...................................................... 3-41
3-27. Alternative Console Thickwire to Plant Wide Thickwire......................................... 3-41
3-28. Alternative Concentrator Configuration for OIS Console ....................................... 3-42
3-29. Setting CPU Switch SW-4 for HALT Operation ..................................................... 3-43
6-1. Multibus Card Cage (Front View) ........................................................................... 6-4
6-2. IIOIS43 Multibus Card Cage (Rear View) ................................................................ 6-4
6-3. IIMKM02A Multibus Keyboard Module................................................................... 6-6
6-4. IIMRM02 Multibus Reset Module ........................................................................... 6-7
6-5. IIMLM01 Multibus Loop Module ............................................................................ 6-8
6-6. IIMCP01 Multibus Communication Processor ...................................................... 6-10
6-7. IIMCP02 Multibus Communication Processor ...................................................... 6-12
6-8. IIMCL01 Multibus Communication Loop Module ................................................. 6-14
6-9. Connections to DC Distribution Board ................................................................. 6-16
6-10. Main Power Supply Removal for Consoles ............................................................ 6-17
6-11. Main Power Supply Removal for Driver Cabinets .................................................. 6-18
6-12. Console Power Entry Panel (PEP) Removal ........................................................... 6-20
6-13. Driver Cabinet Power Entry Panel (PEP) Removal ................................................. 6-21
6-14. IIADP02 Annunciator Display Panel Removal ....................................................... 6-23
6-15. Keyboard Interface Assembly ............................................................................... 6-24
6-16. Keyboard Interface Assembly Removal ................................................................. 6-25
6-17. Floppy Drive SCSI Switch Setting ........................................................................ 6-26
6-18. CPU Removal for Consoles................................................................................... 6-29

WBPEEUI220760A0 vii
List of Figures (continued)
No. Title Page
6-20. CPU Connector Identification ...............................................................................6-30
6-21. CPU Components.................................................................................................6-30
6-22. Graphics Board Settings ......................................................................................6-31
6-23. Hard Drive Settings..............................................................................................6-31
6-24. CD-ROM Drive Jumper Settings...........................................................................6-32
6-25. Driver Cabinet Optical Disk Drive Removal ..........................................................6-33
A-1. IIMKM02A Multibus Keyboard Module .................................................................. A-1
A-2. IIMRM02 Multibus Reset Module .......................................................................... A-2
A-3. IIMLM01 Multibus Loop Module............................................................................ A-3
A-4. IIMCP01 Multibus Communication Processor........................................................ A-4
A-5. IIMCP02 Multibus Communication Processor........................................................ A-5
A-6. IIMCL01 Multibus Communication Loop Module ................................................... A-6
A-7. IIADP01 Annunciator Display Panel ...................................................................... A-7
A-8. IIADP02 Annunciator Display Panel ...................................................................... A-7
A-9. Touch Screen Controller Board ............................................................................. A-8
A-10. Color Monitor........................................................................................................ A-8
A-11. Keyboard Interface Assembly ................................................................................ A-9
A-12. CPU Hard Drive Settings ......................................................................................A-10
A-13. CPU CD-ROM Drive Settings ................................................................................A-10
A-14. CPU Motherboard SW-4 Switch Setting to OFF for HALT Operation ......................A-11
A-15. CPU Graphics Board Settings...............................................................................A-11
A-16. Floppy Drive SCSI Address Setting .......................................................................A-12
B-1. Redundant OIS Configuration ............................................................................... B-2
B-2. Redundant OIS Driver Cabinet Configuration........................................................ B-2
B-3. Redundant Ethernet Configuration ....................................................................... B-3
List of Tables
No. Title Page
1-1. IIOIS43 Models ......................................................................................................1-2
1-2. Glossary of Terms and Abbreviations .....................................................................1-5
1-3. Reference Documents ............................................................................................1-5
1-4. Hardware Nomenclature ........................................................................................1-6
1-5. IIOIS43 Console Specifications...............................................................................1-7
3-1. Wiring Color Codes ..............................................................................................3-11
3-2. Console and Driver Cabinet Cable Connections ....................................................3-14
3-3. IIADP01 Board Connections for Multiple ADPs .....................................................3-19
3-4. Touch Screen Nomenclature ................................................................................3-21
3-5. SCSI Bus Hardware Addresses.............................................................................3-24
3-6. Printer Cable Description .....................................................................................3-25
3-7. Printers................................................................................................................3-25
3-8. IIPRT02 Printer Setup Values...............................................................................3-27
3-9. IIPRT03 Printer Setup Values...............................................................................3-28
3-10. IIPRT05 Printer Setup Values...............................................................................3-29
3-11. IIPRT09  Printer Setup Values ............................................................................3-30
3-12. Tape Drive Related Products ................................................................................3-34
4-1. Troubleshooting Guide...........................................................................................4-1

List of Tables (continued)
No. Title Page
viii WBPEEUI220760A0viii WBPEEUI220760A0
®
4-2. IIMCP01/02 Module Failure LED Code .................................................................. 4-4
4-3. IIMLM01 Module Failure LED Code ....................................................................... 4-4
4-4. NNIU01 Network Interface Unit Error Codes .......................................................... 4-5
4-5. NNIU01 Network Interface Unit Error Codes (Internal Console Error Checking) ...... 4-6
5-1. Preventive Maintenance Schedule .......................................................................... 5-2
6-1. CPU Applications................................................................................................... 6-1
6-2. Hardware .............................................................................................................. 6-1
6-3. SCSI Bus Hardware Addresses .............................................................................. 6-2
6-4. Multibus Card Cage Modules................................................................................. 6-3
6-5. IIMKM02A Jumper Settings................................................................................... 6-6
6-6. IIMRM02 Jumper Settings ..................................................................................... 6-7
6-7. IIMLM01 Dipswitch Settings .................................................................................. 6-9
6-8. IIMCP01 Switch Settings ..................................................................................... 6-11
6-9. IIMCP02 Factory Default Jumper Settings ........................................................... 6-12
6-10. IIMCP02 Communications Processor Configuration ............................................. 6-13
6-11. DC Distribution Board Socket Connections ......................................................... 6-16
6-12. DC Distribution Board Pin Outs .......................................................................... 6-16
7-1. Recommended Spare Parts .................................................................................... 7-2

xii WBEEUI220760A0
®
Trademarks and Registrations
Registrations and trademarks used in this document include:
™ AlphaStation Trademark of DEC (Digital Equipment Corporation)
® INFI 90 Registered trademark of Elsag Bailey Process Automation
® INFI-NET Registered trademark of Elsag Bailey Process Automation
® Plant Loop Registered trademark of Elsag Bailey Process Automation
™ Velcro Trademark of Velcro U.S.A. Incorporated

OVERVIEW
WBPEEUI220760A0 1 - 1
SECTION 1 - INTRODUCTION
OVERVIEW
The IIOIS43 main console generates eight windows that can be
displayed on itself or other main or auxiliary consoles. A given
console can only drive two monitors electrically. A main con-
sole connects to the Plant Loop®or INFI-NET®communication
highway.
In this document, main console refers to an IIOIS43X1,
IIOIS43X2, or IIOIS43X3 console or an IIOIS43XA or
IIOIS43XD driver cabinet. Any references to auxiliary terminal
refers to an IIOIC421, IIOIC4221, IIOIC4222, IIOIC423, or
IIOIC424 console. Refer to REFERENCE DOCUMENTS in this
section for the IIOIC42 instruction manual number. Read all of
this instruction to get the greatest benefit of the information it
contains. Read each procedure before doing the task. Call the
local Elsag Bailey sales office for answers to any questions.
This section contains an overview of the main console. This
document contains directions and cautions for installing and
servicing the operator interface station (OIS).
INTENDED USER
System engineers and technicians with a background in pro-
cess control systems should read this instruction thoroughly
before installing and using the system. Do not put the console
into operation until you read and thoroughly understand this
instruction. This instruction is a reference for installers with
installation and maintenance experience on process control
equipment. This is not a tutorial.
OIS DESCRIPTION
The OIS console is an integrated operator console that provides
a window into the process. It provides the INFI 90 ® OPEN Stra-
tegic Process Management System with an interface for inte-
grated operations, data acquisition and report generation. The
OIS console processes trend data and interfaces the operator
with the process.
The console interfaces to INFI-NET and Plant Loop communi-
cation highways. It can monitor and allow the operator to con-
trol a process through color graphics displays which show
equipment status and process state. Table 1-1 lists the OIS
models. Figure 1-1 shows the main components of the OIS
console. Figure 1-2 shows the main components of the OIS
driver cabinet. Both figures show the units with doors open.

INTRODUCTION
OIS DESCRIPTION
1 - 2 WBPEEUI220760A0
®
Refer to Section 3 for hardware installation information. Refer
to Section 6 for additional hardware information.
Console Hardware
A console cabinet may have a lower monitor, an upper monitor
or both with the required power supply, card cage and inter-
face hardware (Fig. 1-1). The monitor, annunciator display
panel (ADP) and keyboard interface panel are in the upper half
of the cabinet. The lower half of the console cabinet contains
the power supply, CPU, power entry panel with cable connector
panel and multibus card cage.
The console cabinet has front and rear swing-out doors with
individual locks. The front door has slotted openings for air
intake to cool the inside of the cabinet. The console cabinet has
a stabilizer, which must be fastened to the front of the cabinet
when the console is not secured to the floor. A 63.5-millimeter
Table 1-1. IIOIS43 Models
Model Description
IIOIS43X1 Console with lower monitor
IIOIS43X2 Console with upper monitor
IIOIS43X3 Console with upper and lower monitor
IIOIS43XA Driver cabinet with one set of electronics
IIOIS43XD Driver cabinet with dual electronics
Figure 1-1. Console Front and Rear Views
3½-IN.FLOPPY
DISK DRIVE
REAR VIEW FRONT VIEW
POWER SUPPLY
TP80638A
MULTIBUS
CARD CAGE
POWER ENTRY
PANEL
IIMCL01 MODULE
IIMLM01 MODULE
IIMCP01/02 MODULE
IIMKM02A MODULE
CD-ROM DRIVE
HARD DRIVES
KEYBOARD
INTERFACE
ASSEMBLY
COLOR
MONITOR
KEYBOARD
ANNUNCIATOR
DISPLAY PANEL
CPU
POWER ENTRY
PANEL
DC DISTRIBUTION
BOARD
KEYBOARD
INTERFACE
ASSEMBLY
ANNUNCIATOR
DISPLAY PANEL

INTRODUCTION
OIS DESCRIPTION
WBPEEUI220760A0 1 - 3
(2.5-inch) diameter cable entry is located at the rear of the
weldment.
Driver Cabinet Hardware
The IIOIS43XA driver cabinet has one set of OIS driver cabinet
hardware located in the middle of the cabinet. The IIOIS43XD
(Fig. 1-2) driver cabinet has two sets of OIS electronics; the
second set of hardware is located in the bottom of the driver
cabinet.
The driver cabinet contains the power entry panel with power
supply, CPU and multibus card cage. There is no annunciator
display panel or keyboard interface panel in the driver cabinet.
z
Figure 1-2. Driver Cabinet Front View (IIOIS43XD)
CPUs
MULTIBUS CARD CAGE
MULTIBUS CARD CAGE
POWER ENTRY PANEL
POWER ENTRY PANEL
TP80639A
FRONT VIEW
FLOPPY DISK DRIVE
FLOPPY DISK DRIVE
OPTIONAL OPTICAL
DISK DRIVES
IIMCL01
IIMRM02
IIMCP01/02
IIMLM01
OPTIONAL DIGITAL
TAPE DRIVE
OPTIONAL DIGITAL
TAPE DRIVE
CD-ROM
DRIVE
CD-ROM
DRIVE
HARD
DRIVES
HARD
DRIVES

INTRODUCTION
INSTRUCTION CONTENT
1 - 4 WBPEEUI220760A0
®
The power entry panel has a connection for input AC, alarm
contact outputs, and cable connectors for peripheral devices.
NOTE: When using a driver cabinet, an alternate console capability
is necessary to perform maintenance and configuration require-
ments. Refer to Section 3 for IIVTE0

video terminal information.
INSTRUCTION CONTENT
Introduction Presents an overview of the OIS console and related hardware.
It also provides a complete list of system specifications.
Description and
Operation Describes the theory of operation of the OIS console and
related hardware.
Installation Describes the installation and wiring. It also describes the
jumper settings of the multibus modules and peripherals. Be
sure to read and follow all warnings and cautions.
Troubleshooting Provides basic troubleshooting procedures, diagnostic AC/DC
power test procedures, module failure LED codes and tech-
niques for gathering information on software faults.
Maintenance Contains a schedule and procedures for maintenance.
Component Description
and Replacement Describes how to replace hardware and the printed circuit
boards in the multibus card cage.
Support Services Includes a spare parts list and ordering instructions.
Quick Reference
Information Contains jumper, switch and fuse locations for quick refer-
ence.
Redundant Ethernet
Networks Explains how to set up redundant ethernet networks. It also
contains examples of ethernet connections.
HOW TO USE THIS INSTRUCTION
Read this entire instruction in sequence before attempting to
install or use the console. It is important to become familiar
with the entire content of the instruction prior to installing and
operating the console to attain maximum system efficiency.
The instruction is organized into seven sections and two
appendices. Its organization enables finding specific informa-
tion quickly, and using this instruction as a reference after
becoming fully familiar with the console. Be sure to read the
notes which provide:
•Additional information.
•Information that should be considered before performing a
certain operation or function.

INTRODUCTION
DOCUMENT CONVENTIONS
WBPEEUI220760A0 1 - 5
DOCUMENT CONVENTIONS
Part numbers in tables and parts lists contain a

within the
number (i.e., 1949207

1). The

replaces the alpha revision
level of the part.

The

in a nomenclature item indicates vari-
ables for that position.
GLOSSARY OF TERMS AND ABBREVIATIONS
Table 1-2 contains those terms and abbreviations that are
unique to Elsag Bailey or have a definition that is different from
standard industry usage.
REFERENCE DOCUMENTS
Table 1-3 lists Elsag Bailey instructions referenced in this
instruction.
Table 1-2. Glossary of Terms and Abbreviations
Term Definition
ADP Annunciator display panel.
INFI-NET Advanced data communication highway.
MFP Multi-function processor module. A multiple-loop controller
with data acquisition and information processing capabilities.
OIS Operator interface station. Integrated operator console with
data acquisition and reporting capabilities providing a digital
access into the process for flexible control and monitoring.
PEP Power entry panel.
PFI Power fail interrupt. A signal that causes active controller or
processor modules (MFCs or MFPs) to reset and the commu-
nication system to be bypassed, when generated in the
INFI 90 OPEN system by an out of tolerance bus voltage.
Plant Loop Network 90 data communication highway.
Table 1-3. Reference Documents
Number Document
I-E96-192-5 Hardware, Operator Interface Console (40 Series)
IIOIC42
I-E96-500 Site Planning and Preparation
WBPEEUI220756A0 Operation, Operator Interface Station (40 Series)
IIOIS43
WBPEEUI220757A0 Configuration, Operator Interface Station (40 Series)
IIOIS43
WBPEEUI220758A0 File Utilities, Operator Interface Station (40 Series)
IIOIS43

INTRODUCTION
NOMENCLATURE
1 - 6 WBPEEUI220760A0
®
NOMENCLATURE
Table 1-4 contains the nomenclature used in this instruction.
Table 1-4. Hardware Nomenclature
Nomenclature Description
IIAKB03A QWERTY style auxiliary (engineering) keyboard
IIAMS04A Mouse cursor controller
IIATB05 Trackball cursor controller
IIDOP04A Optical disk (tabletop)
IIDOP05A Optical disk (driver cabinet)
IIDMT03A Digital tape (console or driver cabinet)
IIMCL01 Multibus communication loop module
IIMCP01 Multibus communications processor module for Plant
Loop system (10,000 tags)
IIMCP02 Multibus communications processor module for INFI-NET
system (30,000 tags)
IIMKM02A Multibus keyboard module
IIMLM01 Multibus loop module
IIMRM02 Multibus reset module (driver cabinet)
IIOIS43X1 Operator interface station integrated unit with console
mount (lower) monitor and keyboard
IIOIS43X2 Operator interface station integrated unit with monitor
(upper) with tilt/swivel base and keyboard
IIOIS43X3 Operator interface station integrated unit with dual moni-
tors (one console mount and one tilt/swivel base mount)
and keyboard
IIOIS43XA Driver cabinet styleoperator interface station with one set
of electronics
IIOIS43XD Driver cabinet style operator interface station with dual
electronics
IIPRS02 Printer terminal server
IIPRT02 Genicom 3410 XLS black and white printer
IIPRT03 Genicom 3410 XCQ color printer (up to 64 colors)
IIPRT05 Genicom 4440 high speed black and white printer
IIPRT08B

Hewlett Packard 660C screen copy printer (color - black
and white)
IIPRT08C

Hewlett Packard 680C screen copy printer (color - black
and white)
IIPRT09

Okidata 395C line printer
IIPRT10

Hewlett Packard XL 300 color screen copy printer (11-in.
by 17-in. paper)
IIVTE0

Video terminal for configuration and diagnostics (driver
cabinet)
NNIU01 Network interface unit