Bailey Infi 90 INIPR01 User manual

®
®
Process Control and
Automation Solutions
from Elsag Bailey Group
E96-613
INFI-NET to Plant Loop Remote Interface
(INIPR01)

WARNING notices as used in this instruction apply to hazards or unsafe practices that could result in
personal injury or death.
CAUTION notices apply to hazards or unsafe practices that could result in property damage.
NOTES highlight procedures and contain information that assists the operator in understanding the
information contained in this instruction.
WARNING
INSTRUCTION MANUALS
DO NOT INSTALL, MAINTAIN, OR OPERATE THIS EQUIPMENT WITHOUT READING, UNDERSTANDING,
AND FOLLOWING THE PROPER Elsag Bailey INSTRUCTIONS AND MANUALS; OTHERWISE, INJURY OR
DAMAGE MAY RESULT.
RADIO FREQUENCY INTERFERENCE
MOST ELECTRONIC EQUIPMENT IS INFLUENCED BY RADIO FREQUENCY INTERFERENCE (RFI). CAU-
TION SHOULD BE EXERCISED WITH REGARD TO THE USE OF PORTABLE COMMUNICATIONS EQUIP-
MENT IN THE AREA AROUND SUCH EQUIPMENT. PRUDENT PRACTICE DICTATES THAT SIGNS
SHOULD BE POSTED IN THE VICINITY OF THE EQUIPMENT CAUTIONING AGAINST THE USE OF POR-
TABLE COMMUNICATIONS EQUIPMENT.
POSSIBLE PROCESS UPSETS
MAINTENANCE MUST BE PERFORMED ONLY BY QUALIFIED PERSONNEL AND ONLY AFTER SECURING
EQUIPMENT CONTROLLED BY THIS PRODUCT. ADJUSTING OR REMOVING THIS PRODUCT WHILE IT IS
IN THE SYSTEM MAY UPSET THE PROCESS BEING CONTROLLED. SOME PROCESS UPSETS MAY
CAUSE INJURY OR DAMAGE.
AVERTISSEMENT
MANUELS D’OPÉRATION
NE PAS METTRE EN PLACE, RÉPARER OU FAIRE FONCTIONNER L’ÉQUIPEMENT SANS AVOIR LU,
COMPRIS ET SUIVI LES INSTRUCTIONS RÉGLEMENTAIRES DE Elsag Bailey. TOUTE NÉGLIGENCE À
CET ÉGARD POURRAIT ÊTRE UNE CAUSE D’ACCIDENT OU DE DÉFAILLANCE DU MATÉRIEL.
PERTURBATIONS PAR FRÉQUENCE RADIO
LA PLUPART DES ÉQUIPEMENTS ÉLECTRONIQUES SONT SENSIBLES AUX PERTURBATIONS PAR
FRÉQUENCE RADIO. DES PRÉCAUTIONS DEVRONT ÊTRE PRISES LORS DE L’UTILISATION DU MATÉ-
RIEL DE COMMUNICATION PORTATIF. LA PRUDENCE EXIGE QUE LES PRÉCAUTIONS À PRENDRE
DANS CE CAS SOIENT SIGNALÉES AUX ENDROITS VOULUS DANS VOTRE USINE.
PERTURBATIONS DU PROCÉDÉ
L’ENTRETIEN DOIT ÊTRE ASSURÉ PAR UNE PERSONNE QUALIFIÉE EN CONSIDÉRANT L’ASPECT
SÉCURITAIRE DES ÉQUIPEMENTS CONTRÔLÉS PAR CE PRODUIT. L’AJUSTEMENT ET/OU L’EXTRAC-
TION DE CE PRODUIT PEUT OCCASIONNER DES À-COUPS AU PROCÉDÉ CONTRÔLE LORSQU’IL EST
INSÉRÉ DANS UNE SYSTÈME ACTIF. CES À-COUPS PEUVENT ÉGALEMENT OCCASIONNER DES
BLESSURES OU DES DOMMAGES MATÉREILS.
NOTICE
The information contained in this document is subject to change without notice.
Elsag Bailey, its affiliates, employees, and agents, and the authors and contributors to this publication specif-
ically disclaim all liabilities and warranties, express and implied (including warranties of merchantability and
fitness for a particular purpose), for the accuracy, currency, completeness, and/or reliability of the information
contained herein and/or for the fitness for any particular use and/or for the performance of any material and/
or equipment selected in whole or part with the user of/or in reliance upon information contained herein.
Selection of materials and/or equipment is at the sole risk of the user of this publication.
This document contains proprietary information of Elsag Bailey, Elsag Bailey Process Automation, and
is issued in strict confidence. Its use, or reproduction for use, for the reverse engineering, development
or manufacture of hardware or software described herein is prohibited. No part of this document may be
photocopied or reproduced without the prior written consent of Elsag Bailey.

I-E96-613A
Preface
The INIPR01 INFI-NET®to Plant Loop Remote Interface links a
remote satellite Plant Loop and a central INFI-NET loop. The
INFI-NET to Plant Loop remote interface (IPR) permits the
exchange of exception reports, configuration and control mes-
sages, and system status data between INFI-NET and Plant
Loop communication systems.
An INNIS01 Network Interface Slave Module, an INIPT02
INFI-NET to Plant Loop Transfer Module, and an IMMPI01
Multi-Function Processor Interface Module make up an IPR
remote interface. Two IPR interfaces, one connected to the
Plant Loop system and one connected to the INFI-NET system,
are required for a complete link.
This instruction explains the IPR interface features, specifica-
tions and operation. It also includes installation and trouble-
shooting procedures for each module.
® INFI-NET is a registered trademark of Elsag Bailey Process Automation.

I-E96-613A
®
List of Effective Pages
Total number of pages in this manual is 88, consisting of the following:
Page No. Change Date
Preface Original
List of Effective Pages Original
iii through ix Original
1-1 through 1-7 Original
2-1 through 2-6 Original
3-1 through 3-19 Original
4-1 through 4-5 Original
5-1 through 5-10 Original
6-1 through 6-4 Original
7-1 through 7-2 Original
8-1 through 8-2 Original
A-1 through A-3 Original
B-1 through B-3 Original
C-1 through C-5 Original
D-1 through D-5 Original
E-1 through E-6 Original
Index-1 through Index-2 Original
When an update is received, insert the latest changed pages and dispose of the super-
seded pages.
NOTE: On an updated page, the changed text or table is indicated by a vertical bar in the outer mar-
gin of the page at the changed area. A changed figure is indicated by a vertical bar in the outer mar-
gin next to the figure caption. The date the update was prepared will appear beside the page
number.

viii I-E96-613A
Safety Summary
®
GENERAL
WARNINGS Equipment Environment
All components, whether in transportation, operation or storage,
must be in a noncorrosive environment.
Electrical Shock Hazard During Maintenance
Disconnect power or take precautions to insure that contact with
energized parts is avoided when servicing.
Special Handling
This module uses electrostatic sensitive devices.
SPECIFIC
WARNINGS Disconnect power before installing dipshunts on the module mount-
ing unit backplane. Failure to do so will result in contact with cabinet
areas that could cause severe or fatal shock. (p. 3-9, 3-18)
Wear eye protection whenever working with cleaning solvents.
When removing solvents from printed circuit boards using com-
pressed air, injury to the eyes could result from splashing solvent as
it is removed from the printed circuit board. (p. 6-1)
SPECIFIC
CAUTIONS Always operate the IPT module with the machine fault timer circuit
enabled. Unpredictable module outputs may result if the machine
fault timer circuit is disabled. These unpredictable module outputs
may adversely affect the entire communication system. (p. 3-14)
To avoid potential module damage, evaluate your system for com-
patibility prior to module installation. The INIPT02 module uses con-
nections to the module mounting unit backplane that served other
functions in early Network 90 systems. (p. 3-17)

I-E96-613A ix
Sommaire de Sécurité
AVERTISSEMENTS
D’ORDRE
GÉNÉRAL
Environnement de l’équipement
Ne pas soumettre les composants à une atmosphère corrosive lors
du transport, de l’entreposage ou l’utilisation.
Possibilité de chocs électriques durant l’entretien
Débrancher l’alimentation ou prendre les précautions pour éviter
tout contact avec des composants sous tension durant l’entretien.
Precautions de manutention
Ce module contient des composantes sensibles aux decharges
electro-statiques.
AVERTISSEMENTS
D’ORDRE
SPÉCIFIQUE
Interrompez l'alimentation avant d'installer des dipshunts sur le fond
de panier du châssis de montage des modules. Sinon, tout contact
avec cette zone entraîne des risques d'électrocution sérieuse ou
fatale. (p. 3-9, 3-18)
Des lunettes de protection devraient être portées lors de travail
avec des solvants nettoyants. Lorsqu’on enlève les solvants des cir-
cuits imprimés à l’aide d’air comprimé, les éclaboussures de solvant
pourraient causer des blessures aux yeux. (p. 6-1)
ATTENTIONS
D’ORDRE
SPÉCIFIQUE
N'utilisez jamais un module IPT sans l'usage de sa minuterie de
détection de défaillance (MFT). Sinon, les sorties du module pour-
raient prendre des valeurs ou des états imprévisibles. Le comporte-
ment imprévisible des sorties pourrait perturber la totalité du
système de communication. (p. 3-14)
Afin d'éviter tout dommage au module, évaluer la compatibilité avec
votre système avant l'installation du module. Le module INIPT02
utilise des connexions sur le panneau arrière du chassis de mon-
tage des modules qui servaient à d'autres fonctions dans les
systèmes Network 90 de premières générations. (p. 3-17)

Table of Contents
Page
I-E96-613A iii
SECTION 1 - INTRODUCTION....................................................................................................1-1
OVERVIEW ..................................................................................................................1-1
INTENDED USER.........................................................................................................1-1
INTERFACE DESCRIPTION ..........................................................................................1-1
MODULE DESCRIPTION ..............................................................................................1-2
INNIS01 Network Interface Slave Module................................................................1-2
INIPT02 INFI-NET to Plant Loop Transfer Module ...................................................1-2
IMMPI01 Multi-Function Processor Interface Module..............................................1-3
FEATURES...................................................................................................................1-3
INSTRUCTION CONTENT .............................................................................................1-4
HOW TO USE THIS INSTRUCTION ...............................................................................1-4
GLOSSARY OF TERMS AND ABBREVIATIONS .............................................................1-5
REFERENCE DOCUMENTS..........................................................................................1-5
NOMENCLATURE ........................................................................................................1-6
SPECIFICATIONS.........................................................................................................1-7
SECTION 2 - DESCRIPTION AND OPERATION........................................................................2-1
INTRODUCTION...........................................................................................................2-1
MODULE INTEGRITY ...................................................................................................2-1
INFI-NET to Plant Loop Messages ...........................................................................2-1
Plant Loop to INFI-NET Messages ...........................................................................2-2
INNIS01 NETWORK INTERFACE SLAVE MODULE .......................................................2-2
Messages ...............................................................................................................2-2
Broadcast ........................................................................................................2-2
Time Synchronization ......................................................................................2-2
Multicast .........................................................................................................2-2
NIS Poll ...........................................................................................................2-3
Message Format ..............................................................................................2-3
Message Transmission.....................................................................................2-3
Data Integrity.........................................................................................................2-3
Retry Logic ......................................................................................................2-3
Polling .............................................................................................................2-4
INIPT02 INFI-NET TO PLANT LOOP TRANSFER MODULE ............................................2-4
Exception Reporting...............................................................................................2-4
Control and Configuration Messages ......................................................................2-4
Status Reporting....................................................................................................2-5
Communication Protocol........................................................................................2-5
Framing...........................................................................................................2-5
Sequence Control ............................................................................................2-5
Line Control.....................................................................................................2-5
Error Detection and Recovery ..........................................................................2-6
Start-Up Control..............................................................................................2-6
Redundancy...........................................................................................................2-6
OPERATION OF SERIAL DATA CHANNELS ..................................................................2-6
SECTION 3 - INSTALLATION.....................................................................................................3-1
INTRODUCTION...........................................................................................................3-1
SPECIAL HANDLING ....................................................................................................3-1
UNPACKING AND INSPECTION ....................................................................................3-2
TERMINATION DEVICE CONFIGURATION AND INSTALLATION ...................................3-2

iv I-E96-613A
Table of Contents (continued)
Page
®
SECTION 3 - INSTALLATION
(continued)
INNIS01 NETWORK INTERFACE SLAVE MODULE CONFIGURATION........................... 3-2
Dipswitch Settings................................................................................................. 3-3
Dipswitch SW1 - Node Address........................................................................ 3-3
Dipswitch SW2 - Loop Address ........................................................................ 3-4
Dipswitch SW3 - Loop Mode ............................................................................ 3-4
Dipswitch SW4 - I/O Expander Bus Address and Counters ............................. 3-5
Jumper Settings .................................................................................................... 3-8
Power System Status ............................................................................................. 3-8
INNIS01 MODULE INSTALLATION ............................................................................... 3-9
INIPT02 INFI-NET TO PLANT LOOP TRANSFER MODULE CONFIGURATION .............. 3-11
Dipswitch Settings............................................................................................... 3-11
Dipswitch SW1 - Normal Mode Diagnostic Port Characteristics ...................... 3-12
Dipswitch SW2.............................................................................................. 3-13
Dipswitch SW3 - Cache Options .................................................................... 3-13
Dipswitch SW4 - Options .............................................................................. 3-13
Jumper Settings .................................................................................................. 3-14
HW SETUP Socket Jumper .................................................................................. 3-15
IMMPI01 MULTI-FUNCTION PROCESSOR INTERFACE MODULE CONFIGURATION .. 3-15
INIPT02 AND IMMPI01 MODULE INSTALLATION ....................................................... 3-17
FUNCTION BLOCK CONFIGURATION ........................................................................ 3-19
OPTIONAL DIGITAL I/O MODULES ........................................................................... 3-19
SECTION 4 - OPERATING PROCEDURES................................................................................4-1
INTRODUCTION .......................................................................................................... 4-1
INNIS01 NETWORK INTERFACE SLAVE MODULE START-UP PROCEDURES .............. 4-1
Event Counters ..................................................................................................... 4-1
Error Counters ...................................................................................................... 4-1
INIPT02 INFI-NET TO PLANT LOOP TRANSFER MODULE LEDs AND CONTROLS ........ 4-2
Status LED............................................................................................................ 4-2
CPU LEDs ............................................................................................................. 4-2
Stop/Reset Pushbutton ......................................................................................... 4-4
INIPR01 MODES OF OPERATION ................................................................................ 4-4
Execute Mode........................................................................................................ 4-4
Configure Mode ..................................................................................................... 4-4
INIPT02 MODULE EXECUTIVE BLOCK CONFIGURATION ........................................... 4-4
DETERMINING INIPT02 POINT COUNT........................................................................ 4-5
SECTION 5 - TROUBLESHOOTING...........................................................................................5-1
INTRODUCTION .......................................................................................................... 5-1
ERROR COUNTERS ..................................................................................................... 5-1
INNIS01 ERROR CODES.............................................................................................. 5-1
INIPT02 ERROR CODES .............................................................................................. 5-2
INNIS01 EDGE CONNECTORS..................................................................................... 5-3
INIPT02 EDGE CONNECTORS ..................................................................................... 5-4
IMMPI01 EDGE CONNECTORS.................................................................................... 5-5
DIAGNOSTICS ............................................................................................................. 5-6
Overview ............................................................................................................... 5-6
Dipswitch Selection ............................................................................................... 5-7
LED Display .......................................................................................................... 5-9

I-E96-613A v
Table of Contents (continued)
Page
SECTION 6 - MAINTENANCE.....................................................................................................6-1
INTRODUCTION...........................................................................................................6-1
PREVENTIVE MAINTENANCE SCHEDULE ...................................................................6-1
EQUIPMENT AND TOOLS REQUIRED ..........................................................................6-2
PREVENTIVE MAINTENANCE PROCEDURES...............................................................6-2
Printed Circuit Board Cleaning ..............................................................................6-2
General Cleaning and Washing ........................................................................6-3
Edge Connector Cleaning.................................................................................6-3
Cleaning Female Edge Connectors ...................................................................6-4
Checking Connections ...........................................................................................6-4
SECTION 7 - REPAIR/REPLACEMENT PROCEDURES...........................................................7-1
INTRODUCTION...........................................................................................................7-1
MODULE REPLACEMENT PROCEDURE ......................................................................7-1
TERMINATION UNIT OR MODULE REPLACEMENT PROCEDURES ..............................7-2
SECTION 8 - SUPPORT SERVICES...........................................................................................8-1
INTRODUCTION...........................................................................................................8-1
REPLACEMENT PARTS AND ORDERING INFORMATION ..............................................8-1
TRAINING ....................................................................................................................8-2
TECHNICAL DOCUMENTATION ...................................................................................8-2
APPENDIX A - NTCL01 TERMINATION UNIT CONFIGURATION...........................................A-1
INTRODUCTION.......................................................................................................... A-1
APPENDIX B - NICL01 TERMINATION MODULE CONFIGURATION.....................................B-1
INTRODUCTION.......................................................................................................... B-1
APPENDIX C - NTMP01 TERMINATION UNIT CONFIGURATION...........................................C-1
INTRODUCTION.......................................................................................................... C-1
APPENDIX D - NIMP01/NIMP02 TERMINATION MODULE CONFIGURATION.......................D-1
INTRODUCTION.......................................................................................................... D-1
APPENDIX E - REDUNDANT CONFIGURATIONS...................................................................E-1
INTRODUCTION.......................................................................................................... E-1
REDUNDANT CONFIGURATIONS ................................................................................ E-1
Switch Settings for Redundancy............................................................................ E-1
Redundant Hardware Configuration Example........................................................ E-1
Redundant Termination Devices ........................................................................... E-2

vi I-E96-613A
No. Title Page
List of Figures
®
1-1. INFI-NET to Plant Loop Remote Interface ............................................................... 1-1
3-1. INNIS01 Dipswitch and Jumper Locations ............................................................. 3-3
3-2. Dipswitch SW4 Pole Assignments .......................................................................... 3-6
3-3. INNIS01 Jumper Settings ...................................................................................... 3-8
3-4. Example Module Installations.............................................................................. 3-10
3-5. INIPT02 Dipswitch and Jumper Locations ........................................................... 3-11
3-6. IMMPI01 Jumper Locations ................................................................................. 3-16
3-7. IMMPI01 Jumper J1 Settings .............................................................................. 3-16
3-8. IMMPI01 Jumper J2 Settings .............................................................................. 3-17
4-1. INNIS01 Faceplate LEDs........................................................................................ 4-2
4-2. INIPT02 Faceplate LEDS and Controls ................................................................... 4-3
5-1. Diagnostic Dipswitch Positions .............................................................................. 5-8
5-2. INIPT02 LED Functions (Diagnostic Mode) ........................................................... 5-10
A-1. NTCL01 Connector and Jumper Locations (Revision F or Greater) ..........................A-1
A-2. NTCL01 Coaxial Cable Connections to INNIS01 Modules .......................................A-2
A-3. NTCL01 Twinaxial Cable Connections to INNIS01 Modules ....................................A-3
B-1. NICL01 Connector and Jumper Locations (Revision D or Greater) ..........................B-1
B-2. NICL01 Coaxial Cable Connections to INNIS01 Modules ........................................B-2
B-3. NICL01 Twinaxial Cable Connections to INNIS01 Modules .....................................B-3
C-1. DTE Jumper Configuration for NTMP01 Termination Unit .....................................C-1
C-2. DCE Jumper Configuration for NTMP01 Termination Unit .....................................C-2
C-3. NTMP01 Nonhandshake Jumper Configuration .....................................................C-2
C-4. NTMP01 Loopback Jumper Configuration..............................................................C-3
C-5. NTMP01 Jumpers J3 through J10 Configuration ...................................................C-3
C-6. NTMP01 Jumpers J14 through J17 Configuration .................................................C-4
C-7. NTMP01 Connector Assignments and Jumper Locations ........................................C-5
C-8. NTMP01 Cable Connections...................................................................................C-5
D-1. DTE Jumper Configuration for NIMP01 Termination Module ..................................D-2
D-2. DCE Jumper Configuration for NIMP01 Termination Module .................................D-2
D-3. NIMP01 Nonhandshake Jumper Configuration ......................................................D-3
D-4. NIMP01 Loopback Jumper Configuration...............................................................D-3
D-5. NIMP01 Jumpers J5 through J10 Configuration ....................................................D-4
D-6. NIMP01 Jumpers J14 through J17 Configuration ..................................................D-4
D-7. NIMP01 Connector Assignments and Jumper Locations.........................................D-5
D-8. NIMP01 Cable Connections....................................................................................D-5
E-1. Redundant Communication Equipment Connections .............................................E-2
E-2. Redundant IPT Modules Using NIMP01 and NIMP02 Termination Modules ............E-3
E-3. Redundant IPT Modules Using an NTMP01 Termination Unit .................................E-4
E-4. Redundant IPT Modules Using Redundant NTMP01 Termination Units ..................E-5
E-5. Redundant IPT Modules Using Redundant NIMP01 Termination Modules ..............E-6