Bailey Symphony Conductor VMS 42 Series User manual

Bailey Hartmann & Braun
TM
Instruction
Conductor
Conductor VMS
Series 42 Auxiliary Terminal

WBPEEUI220771A0
Preface
This instruction provides specific hardware installation, trou-
bleshooting, maintenance, and repair and replacement proce-
dures information necessary for the Conductor VMS Series 42
Auxiliary Terminal. There are additional instructions that
explain how to set up and use the auxiliary terminal. Refer to
the table of reference documents in Section 1 for more informa-
tion on these instructions.
This instruction can be used as a guide by system engineers. It
is not a tutorial and assumes the reader has a general knowl-
edge of installing and maintaining process control systems.
Some sections of this instruction have been prepared in proce-
dure format. There is a sequence flowchart that follows the
introduction to the section and any nonprocedural informa-
tion. This flowchart directs personnel to the appropriate proce-
dure located in the back of this instruction. By treating each
task as a separate entity, the procedures provide an easy
method for finding the information needed to perform each
task. The procedures can be removed and placed in separate
folders or notebooks, or carried to the job site.
The procedures have check boxes in the margin by each step.
When performing a procedure, check each box as each step is
completed.
Do not perform any procedures related to installation, mainte-
nance or repair until reading and understanding this
instruction.
Throughout this instruction a question mark (?) is used to
indicate revision levels in part numbers and variables in
nomenclature positions. In most cases, if a variable is at the
end of a nomenclature item the question mark will not be
included.
This instruction covers C-I-CV42C auxiliary terminals.

WBPEEUI220771A0
List of Effective Pages
NOTE: Changed text or tables are indicated by a vertical bar adjacent to the changed area. Changed fig-
ures are indicated by a vertical bar next to the figure caption. The date appears beside the page number.
Total number of pages in this instruction is 190, consisting of the following:
Page No. Change Date Page No. Change Date
Preface Original
List of Effective Pages Original
iii through xiii Original
1-1 through 1-12 Original
2-1 through 2-2 Original
3-1 through 3-10 Original
4-1 through 4-3 Original
5-1 through 5-2 Original
6-1 through 6-7 Original
7-1 through 7-2 Original
A-1 through A-11 Original
B-1 through B-9 Original
C-1 through C-14 Original
PR1-1 through PR1-2 Original
PR2-1 through PR2-3 Original
PR3-1 through PR3-2 Original
PR4-1 through PR4-2 Original
PR5-1 through PR5-5 Original
PR6-1 through PR6-2 Original
PR7-1 through PR7-3 Original
PR8-1 through PR8-2 Original
PR9-1 through PR9-4 Original
PR10-1 through PR10-3 Original
PR11-1 Original
PR12-1 through PR12-2 Original
PR13-1 through PR13-2 Original
PR14-1 through PR14-3 Original
PR15-1 through PR15-2 Original
PR16-1 Original
PR17-1 through PR17-3 Original
PR18-1 Original
PR19-1 Original
PR20-1 Original
PR21-1 through PR21-2 Original
PR22-1 Original
PR23-1 through PR23-2 Original
PR24-1 through PR24-6 Original
PR25-1 through PR25-6 Original
PR26-1 through PR26-6 Original
PR27-1 through PR27-6 Original
PR28-1 through PR28-3 Original
PR29-1 through PR29-3 Original
PR30-1 through PR30-2 Original
PR31-1 through PR31-2 Original
PR32-1 through PR32-2 Original
PR33-1 through PR33-3 Original
PR34-1 Original
PR35-1 through PR35-2 Original
PR36-1 through PR36-2 Original
PR37-1 through PR37-4 Original
PR38-1 through PR38-2 Original
PR39-1 through PR39-2 Original
Index-1 through Index-3 Original

WBPEEUI220771A0 iii
Table of Contents
Section 1 Introduction ..................................................................................................1-1
Overview .................................................................................................................. 1-1
Intended User .......................................................................................................... 1-1
Description .............................................................................................................. 1-1
Table Top Model (C-I-CV42C-1)............................................................................. 1-2
Console Model (C-I-CV42C-2) ............................................................................... 1-3
Environmental Model (C-I-CV42C-3)..................................................................... 1-4
Panel Mount Model (C-I-CV42C-4) ........................................................................ 1-5
Central Processing Unit (CPU) .............................................................................. 1-6
Instruction Content.................................................................................................. 1-6
How to Use this Instruction ...................................................................................... 1-7
Reference Documents............................................................................................... 1-8
Nomenclature .......................................................................................................... 1-8
Specifications........................................................................................................... 1-8
Accessories ............................................................................................................ 1-11
Section 2 Description and Operation .........................................................................2-1
Introduction............................................................................................................. 2-1
Functional Operation ............................................................................................... 2-1
Section 3 Installation ....................................................................................................3-1
Introduction............................................................................................................. 3-1
Special Handling ...................................................................................................... 3-1
Unpacking and Inspection........................................................................................ 3-2
Safety Considerations .............................................................................................. 3-3
Wiring Considerations.............................................................................................. 3-3
AC Power Wiring................................................................................................... 3-4
Access .............................................................................................................. 3-5
Connections ..................................................................................................... 3-6
Communications Wiring ....................................................................................... 3-6
Access .............................................................................................................. 3-6
Connections ..................................................................................................... 3-6
Grounding............................................................................................................ 3-6
Software Installation and Start-up............................................................................ 3-6
Installation Sequence ............................................................................................... 3-7
Section 4 Troubleshooting ..........................................................................................4-1
Introduction............................................................................................................. 4-1
Troubleshooting ....................................................................................................... 4-1
Troubleshooting Sequence ....................................................................................... 4-2

iv WBPEEUI220771A0
Table of Contents
(continued)
Section 5 Maintenance .................................................................................................5-1
Introduction .............................................................................................................5-1
Preventive Maintenance Schedule .............................................................................5-2
Section 6 Repair and Replacement .............................................................................6-1
Introduction .............................................................................................................6-1
Repair and Replacement Sequence ...........................................................................6-1
Section 7 Replacement and Spare Parts ....................................................................7-1
Introduction .............................................................................................................7-1
Appendix A Dimension Drawings ..............................................................................A-1
Introduction ............................................................................................................ A-1
Appendix B Factory Cabling ...................................................................................... B-1
Introduction ............................................................................................................ B-1
Appendix C Quick Reference .....................................................................................C-1
Introduction ............................................................................................................ C-1
List of Procedures
No. Title
PR1 Cover Removal
PR2 Anchoring
PR3 Connecting Console Components
PR4 Wedge Table Installation
PR5 Wiring
PR6 Module Removal
PR7 IIMKM02A Module Settings
PR8 Module Installation
PR9 Keyboard Interface Device Installation
PR10 Ethernet Wiring
PR11 Printer Installation
PR12 Work Surface Installation
PR13 Panel Mounting

WBPEEUI220771A0 v
List of Procedures
(continued)
No. Title
PR14 AC Power Test
PR15 DC Power Test
PR16 Monitor Cleaning
PR17 Printed Circuit Board Cleaning
PR18 Keyboard Cleaning
PR19 Checking Connections
PR20 PEP Checking and Inspection
PR21 Multibus Card Cage Removal
PR22 Fan Replacement
PR23 Multibus Card Cage Installation
PR24 Power Supply Removal
PR25 Power Supply Installation
PR26 PEP Replacement
PR27 CPU Replacement
PR28 Keyboard Interface Device Removal
PR29 IIADP02 Replacement
PR30 NADS03 Replacement
PR31 Keyboard Interface Assembly Replacement
PR32 Upper Monitor Removal
PR33 Lower Monitor Removal
PR34 Touchscreen Removal
PR35 Touchscreen Installation
PR36 Upper Monitor Installation
PR37 Lower Monitor Installation
PR38 Touchscreen Controller Card Replacement
PR39 Cover Installation
List of Figures
No. Title Page
1-1. Table Top Model (C-I-CV42C-1) ................................................................. 1-2
1-2. Console Model Front View (C-I-CV42C-2)................................................... 1-3
1-3. Console Model Rear View (C-I-CV42C-2) .................................................... 1-4
1-4. Environmental Model (C-I-CV42C-3) ......................................................... 1-5
1-5. Panel Mount Model (C-I-CV42C-4) ............................................................. 1-6
2-1. Block Diagram .......................................................................................... 2-2
3-1. Installation Sequence Flowchart................................................................ 3-7
3-2. Table Top Model Installation Sequence (C-I-CV42C-1) ............................... 3-8
3-3. Console Model Installation Sequence (C-I-CV42C-2) .................................. 3-9

vi WBPEEUI220771A0
List of Figures
(continued)
No. Title Pg.
3-4. Environmental Model Installation Sequence (C-I-CV42C-3) ......................3-10
3-5. Panel Mount Model Installation Sequence (C-I-CV42C-4) .........................3-10
4-1. Troubleshooting Sequence.........................................................................4-3
6-1. Repair and Replacement Sequence Flowchart ............................................6-2
6-2. Multibus Card Cage...................................................................................6-3
6-3. Power Supply and PEP ...............................................................................6-4
6-4. CPU...........................................................................................................6-5
6-5. Operator Interface .....................................................................................6-6
6-6. Monitors and Touchscreen ........................................................................6-7
A-1. Table Top Model Dimensions .................................................................... A-2
A-2. Console Model Dimensions ....................................................................... A-3
A-3. Environmental Model Dimensions ............................................................ A-4
A-4. Environmental Model Dimensions ............................................................ A-5
A-5. Panel Mount Model Dimensions ................................................................ A-6
A-6. Table Top and Console Model Anchoring Dimensions ................................ A-6
A-7. Anchoring Scheme (Typical) ...................................................................... A-7
A-8. Table Top and Console Model Cable Entry Cutouts ................................... A-7
A-9. Array Installation Drawing (Typical) .......................................................... A-8
A-10. IICPI01 15° Wedge Table Dimensions ........................................................ A-9
A-11. IICPI02 45° Wedge Table Dimensions ........................................................ A-9
A-12. IICPI01 Work and Printer Surface Dimensions ........................................ A-10
A-13. IICUC01 Utility Console Dimensions ....................................................... A-11
B-1. Table Top Model Factory Cabling .............................................................. B-3
B-2. Console Model Factory Cabling ................................................................. B-5
B-3. Environmental Model Factory Cabling ...................................................... B-7
B-4. Panel Mount Model Factory Cabling .......................................................... B-9
C-1. Table Top Model ....................................................................................... C-2
C-2. Console Model Front View......................................................................... C-3
C-3. Console Model Rear View .......................................................................... C-4
C-4. Environmental Model ............................................................................... C-5
C-5. Panel Mount Model ................................................................................... C-6
C-6. Table Top Model Connections ................................................................... C-6
C-7. Console Model PEP ................................................................................... C-7
C-8. Environmental Model PEP ........................................................................ C-7
C-9. Panel Mount Model PEP............................................................................ C-8
C-10. IIMKM02A Module .................................................................................... C-8
C-11. Table Top Model Keyboard Interface Assembly .......................................... C-8
C-12. Console and Panel Mount Model Keyboard Interface Assembly .................. C-9
C-13. Environmental Model Connections............................................................ C-9
C-14. CPU Connections.................................................................................... C-10
C-15. IIADP01 ADP Installation........................................................................ C-10
C-16. Multibus Card Cage Backplane............................................................... C-11
C-17. IIADP02 ADP Switch Settings.................................................................. C-11

WBPEEUI220771A0 vii
List of Figures
(continued)
No. Title Pg.
C-18. NADS02 ADP Switch Settings ..................................................................C-12
C-19. Keyboard Interface Assembly ..................................................................C-13
C-20. Touchscreen Controller Card...................................................................C-14
PR2-1. Console Model and Table Top Cabinet Anchoring Dimensions ................ PR2-2
PR2-2. Environmental Model Anchoring Dimensions ........................................PR2-2
PR2-3. Anchoring Scheme (Typical) .................................................................. PR2-3
PR3-1. Connecting Console Components .......................................................... PR3-1
PR4-1. Wedge Table Installation ....................................................................... PR4-2
PR5-1. Table Top Model AC Power Wiring .........................................................PR5-3
PR5-2. Console Model Cable Entry Cutouts ...................................................... PR5-3
PR5-3. Console Model Power Wiring.................................................................. PR5-4
PR5-4. Environmental Model Power Wiring ....................................................... PR5-5
PR5-5. Panel Mount Model Power Wiring ..........................................................PR5-5
PR6-1. Module Location.................................................................................... PR6-2
PR7-1. IIMKM02A Module ................................................................................ PR7-3
PR8-1. Module Location.................................................................................... PR8-2
PR9-1. Table Top Model Keyboard Interface Assembly....................................... PR9-2
PR9-2. Console and Panel Mount Model Keyboard Interface Assembly .............. PR9-2
PR9-3. Environmental Model Keyboard Interface Assembly ............................... PR9-3
PR9-4. Environmental Model Joystick Connection ............................................ PR9-3
PR9-5. IIADP01 Installation.............................................................................. PR9-4
PR10-1. Table Top and Console Model Cable Entry Cutouts .............................. PR10-2
PR10-2. Environmental Model Cable Entry Cutout ........................................... PR10-3
PR12-1. Work Surface Installation .................................................................... PR12-2
PR13-1. Panel Mount Dimensions .................................................................... PR13-2
PR14-1. Table Top Model Keyboard Interface Assembly..................................... PR14-1
PR14-2. Console Model PEP.............................................................................. PR14-2
PR14-3. Environmental Model PEP ................................................................... PR14-2
PR14-4. Panel Mount Model PEP ......................................................................PR14-3
PR15-1. DC Power Test (Console Model)............................................................ PR15-2
PR21-1. Multibus Card Cage Removal .............................................................. PR21-2
PR23-1. Multibus Card Cage ............................................................................ PR23-2
PR24-1. Table Top Model Power Supply Removal .............................................. PR24-2
PR24-2. Console Model Power Supply Removal ................................................. PR24-3
PR24-3. Environmental Model PEP Removal ..................................................... PR24-4
PR24-4. Environmental Model IIMKM02A Module Removal ............................... PR24-5
PR24-5. Environmental Model Power Supply Removal ...................................... PR24-5
PR24-6. Panel Mount Model Power Supply Removal .......................................... PR24-6
PR25-1. Table Top Model Power Supply Installation .......................................... PR25-2
PR25-2. Console Model Power Supply Installation............................................. PR25-3
PR25-3. Environmental Model Power Supply Installation .................................. PR25-4
PR25-4. Environmental Model IIMKM02A Module Installation .......................... PR25-5
PR25-5. Environmental Model PEP Installation................................................. PR25-5

viii WBPEEUI220771A0
List of Figures
(continued)
No. Title Pg.
PR25-6. Panel Mount Model Power Supply Installation ..................................... PR25-6
PR26-1. Console Model PEP ............................................................................. PR26-2
PR26-2. Console Model PEP Replacement ........................................................ PR26-3
PR26-3. Environmental Model PEP .................................................................. PR26-4
PR26-4. Environmental Model PEP Replacement .............................................. PR26-4
PR26-5. Panel Mount Model PEP...................................................................... PR26-5
PR26-6. Panel Mount Model PEP Replacement ................................................. PR26-6
PR27-1. Table Top Model CPU Replacement ..................................................... PR27-2
PR27-2. Console Model CPU Removal............................................................... PR27-3
PR27-3. Environmental Model CPU Removal .................................................... PR27-4
PR27-4. Panel Mount Model CPU Removal ....................................................... PR27-5
PR28-1. Table Top Model Keyboard Interface Assembly .................................... PR28-1
PR28-2. Console and Panel Mount Model Keyboard Interface Assembly ............ PR28-2
PR28-3. Environmental Model Keyboard Interface Assembly ............................ PR28-2
PR28-4. Environmental Model Joystick Connection.......................................... PR28-3
PR29-1. IIADP02 Replacement ......................................................................... PR29-2
PR29-2. IIADP02 Bezel Removal ....................................................................... PR29-3
PR30-1. NADS03 Replacement......................................................................... PR30-2
PR30-2. NADS03 Switch Settings..................................................................... PR30-2
PR31-1. Keyboard Interface Assembly .............................................................. PR31-2
PR36-1. Monitor Connections and Adjustments ............................................... PR36-2
PR37-1. Monitor Connections and Adjustments ............................................... PR37-2
PR38-1. Touchscreen Controller Card Installation ............................................ PR38-2
List of Tables
No. Title Page
1-1. Reference Documents ................................................................................1-8
1-2. Nomenclature............................................................................................1-8
1-3. Specifications ............................................................................................1-9
1-4. Accessories..............................................................................................1-11
3-1. Wiring Color Code......................................................................................3-4
4-1. Troubleshooting Guide ..............................................................................4-1
5-1. Preventive Maintenance Schedule ..............................................................5-2
7-1. Spare Parts (Recommended) ......................................................................7-1
A-1. Installation and Dimension Drawings ....................................................... A-1
B-1. Table Top Model Factory Cabling .............................................................. B-1
B-2. Console Model Factory Cabling ................................................................. B-3
B-3. Environmental Model Factory Cabling....................................................... B-5

WBPEEUI220771A0 ix
List of Tables
(continued)
No. Title Pg.
B-4. Panel Mount Model Factory Cabling ..........................................................B-7
C-1. Quick Reference Figures ...........................................................................C-1
PR7-1. IIMKM02A Module Jumper Settings ......................................................PR7-1
PR11-1. Printers............................................................................................... PR11-1