Baja Designs S1 Guide

185 Bosstick boulevard
san Marcos, ca 92069
phone [phone]
fax [phone]
[email protected]
www.bajadesigns.com
SquadronS2S1
            
Use this template, where this text is inside for
Squadron. Cut out the template and hold it on
the desired flat mounting surface. Trace the
template on the mounting surface before
cutting out the material. Make sure the light
slides in the newly cut opening.
1)
Hold the light flush to the opening. Mark the four
outer holes, remove the light, and drill with a
11/64” drillbit.
2)
Remount the light using the supplied
hardware and connect the light to the
harness.
3
            
Use this template, where this text is inside for S2. Cut out the
template and hold it on the desired flat mounting surface. Trace
the template on the mounting surface before cutting out the
material. Make sure the light slides in the newly cut opening.
1)
Hold the light flush to the opening. Mark the four outer holes,
remove the light, and drill with a 11/64” drillbit.
2)
Remount the light using the supplied hardware and connect the
light to the harness.
3
                  
Use the template below. Cut out the template and hold it on
the desired flat mounting surface. Use a 3/8” drill for the
single vertical hole and a 1/4” drillbit for the two horizontal
holes. Deburr all edges.
)
(The following instructions are only for the Angled Squadron Product)
Install the provided O-Ring on the back of the light in the
shaded groove. *This will help prevent water from entering
behind the light, but is not guaranteed*.
)
Feed the light’s cord through the larger, 3/8 hole and use the
supplied connector to attach it to the light. Refer to the
electrical diagram on the bottom left of this page.

Use the provided 1/4”-20 bolts and associated hardware to
fasten the light to the mounting surface. Use Loctite when
installing the hardware to ensure they remain securely
fastened.
)
Due to inconsistencies of mounting surfaces, please ensure even pressure is applied all
around the O-Ring. Use additional silicone or water proofing material if needed.
                              
A
B
Black (-)
White (+)
S1/S2/Squadron
Light Connector
A
B
Ground
12-30
VDC+
On/Off
Switch
As with any electrical accessory, Baja Designs lights must have ciruit protection (fuse or circuit breaker)
0.80
0.83
1:1 TO SCALE
1)
Begin by removing the light and bracket from the box and assemble
using referenced image.
2
Locate the hardware bag(s) included in the box. For the S1, place the
1/4-20 x 0.875” bolt through the S1 Bracket with associated washers
and lock nut as shown. For the S2 and Squadron, place the 3/8” bolt
through the bottom of the bracket with associated washers. Do not fully
tighten the lower mounting bracket hardware until the light has been
aligned.
3
Mount the bracket to the light using the remaining 5mm (S1) or 6mm
(S2 & Squadron) hardware and associated washers, as shown in the
picture.
            
Grab a tape measure to make sure the hole will be
no larger than 2 and 5/8”! Or, use this template,
where this text is inside for S1. Cut out the template and
hold it on the desired flat mounting surface. Trace first
before cutting out the material. Make sure the light
slides in the newly cut opening. Use your new coaster.
1)
Remount the light using the
supplied hardware and connect the
light to the harness.
3
Hold the light flush to the opening. Mark the four outer
holes, remove the light, and drill with a 11/64” drillbit.
2)
To Proceed, Buy a 2.5” Hole Saw
Or Grab A Cold One, Both Will Work!
1
2
4
5
6
8
11
10
7
3/8” Bolt
6
7
Serrated Washer
M6 Bolt
8
S2/Squadron Bracket
9
3/8” Washer
10
3/8” Nylock Nut
11
3
S1:
1/4”-20 x 0.875”
S1 Bracket
1
2
3
M5 x 12mm
1/4” Washer
4
1/4” Nylock Nut
5
9
S2 & Squadron:
3/8”
1/4” 1/4”

LIMITED LIFETIME WARRANTY
Baja Designs proudly offers a LIFETIME WARRANTY against manufacturer’s defect on all of the products that we manufacture. These are comprehensive warranties; other than the exclusions below – you’re cov- ered. If your LED or HID bulb burns out, you’re covered. Additionally, cutting off our connector or changing your lenses does not automatically void your warranty. Exclusions: Installation errors, abuse, misuse or crash damage. You must be the original owner of the product and can supply proof of purchase. Baja Designs manufactures its own products as well as resells products manufactured by others. Baja Designs makes no express or implied warranties on products not manu- factured by Baja Designs including without limitation any warranties or merchantabi- lity and fitness for a particular purpose. We will however, pass on all warranties made by the manufacturer, who has sole responsibility for performing such warran- ties. Baja Designs will pay the freight if your product is less than 90 days old, other- wise defective products must be returned to Baja Designs, Inc., freight prepaid. At our option, we will repair or replace items in question and return them at no charge. If the identical product is no longer available, we will replace with a similar product of equal value. Baja Designs Inc. will not be responsible for any indirect or consequential damages in connection with defective merchandise. Items purchased through a Baja Designs authorized dealer must be returned through the dealer. Only available on LED auxiliary lights and product must be in sellable condition at MSRP. Product that has been damaged in any way after the original purchase date will be excluded from this guarantee Indemnification: Buyer hereby acknowledges off-roading, racing and driving at night are dangerous activities and that the products and/or supplies purchased from Baja Designs are used in an inherently dangerous activity that may endanger life and limb; and in no event shall the seller, or seller's heirs and assigns, be held liable for consequen- tial damages, nor shall seller's liability on any claim for damages arising out of or connected with the sale, delivery, or use of purchased products and/or supplies exceed the purchase price of the products and/or supplies.