Bajaj Pulsar 150 DTS-i User manual

Dear Customer,
Congratulations on becoming the proud owner of a “Bajaj Pulsar 150 DTS-i” motorcycle, one of the finest motorcycles
in the country.
Your safety and the safety of others is extremely important. Hence, before you ride the bike, please read this Owner's
Manual carefully and familiarize yourself with the operating mechanism, controls and maintenance requirements. This will
ensure you a long and trouble free ownership experience.
To keep your bike in perfect running condition and deliver consistent performance, we have specially programmed the
periodic maintenance services which includes 3 Free and 4 Paid services. We earnestly advise you to avail all these
services at any of our Vehicle Dealers or Authorised Service Centres as per the schedule contained in this booklet
Your “Bajaj Pulsar 150 DTS-i” comes with a warranty of 2 Years or 30,000 Kms. whichever occurs earlier from the
date of sale. For details please refer to “Warranty : Scope & Limits” given in this manual.
We urge you to entrust all your service needs to a Bajaj Dealer or Authorised Service Centre only. They are well
equipped with all necessary facilities / genuine parts / oil and trained manpower will ensure the best care for your bike.
Should you require any additional information or wish to convey any grievance you may contact us on our toll free no.
/ e-mail mentioned on front cover inner page of this manual.
SERVICE DEPARTMENT
BAJAJ AUTO LIMITED
Thank you for choosing a Bajaj and wish you unlimited miles of happy riding!!

Table of Contents
Description
Identification Data..........................................................................................................................................................................1
Technical Specifications................................................................................................................................................................ 2
Location of Parts...........................................................................................................................................................................3
How to Ride your Bike................................................................................................................................................................11
• Running In.......................................................................................................................................................................11
• Riding the Bike................................................................................................................................................................11
• Fuel Saving Tips.............................................................................................................................................................13
Safe Riding Tips..........................................................................................................................................................................14
General Maintenance Information...............................................................................................................................................15
• Engine Oil........................................................................................................................................................................15
• Battery..............................................................................................................................................................................17
• Monsoon Care................................................................................................................................................................ 18
Daily Safety Checks.....................................................................................................................................................................19
Non-use Maintenance................................................................................................................................................................. 20
Periodic Maintenance / Lubrication Chart.................................................................................................................................21
Schedule for Periodic Part Replacement...................................................................................................................................24
Warranty : Scope & Limits......................................................................................................................................................... 28
Service Records...........................................................................................................................................................................31
.....................................................................................................................................................................
Service Coupons
Battery Warranty Card
DOC. NO.: 71110997 REV. 00, DEC. 09

Warning
This indicates that a potential hazard or injury to you or other persons and to the vehicle can
happen, if the advise provided is not followed.
Safety and Warning Information
Caution
This indicates that a potential hazard that could result in vehicle damage. Follow the advise
provided with the caution.
The description and illustration in this booklet are not to be taken as binding on the manufacturers.
The essential features of the type described and illustrated herein remaining unaltered.
Bajaj Auto Limited reserves the right to carry out at any moment without being obliged to bring this
booklet upto-date.
Modifications on the vehicle, parts or accessories as may be convenient and necessary.
Notice

Identification Data
The Frame and Engine serial numbers are used to register the motorcycle. These are the unique alpha-numeric codes to
identify your vehicle from others of the same model and type.
1
Frame Number Location :
On the LH side of steering tube.
(Alpha-Numeric - 17 digits).
Engine Number Location :
On LH side crankcase near gear change lever
(Alpha-Numeric - 11 digits)

2
Engine : 4 stroke, Single Cyl., Natural air
cooled.
Bore x Stroke : 58.00 mm x 56.40 mm
Engine Displacement:149.01 cc
Compression Ratio : 9.5 + 0.5 : 1
Max. Net Power : 15.05 Ps at 9000 rpm
Max. Net Torque : 12.45 Nm at 6500 rpm
Ignition System : Microprocessor controlled digital
CDI
Spark Plug : Champion RG 4 HC, 2 Nos.
Spark Plug Gap : 0.6 to 0.8 mm
Lubrication : Wet sump, Forced.
Transmission : 5 speed constant mesh.
Front Brake : Hydraulic disc type.
Rear Brake : Mech. expanding shoe & drum
type.
Fuel Tank Capacity :
Full :15 litres
Reserve :3.2 litres
Usable Reserve :2 litres
Dimensions :
Length :2055 mm
Width :790 mm
Height :1100 mm
Wheel base :1320 mm
Min. Turning radius :2320 mm (Min.)
Ground clearance :165 mm (Min.)
Tyre Size Front :2.75 x 17”, 41P
Rear :100/90 x 17”, 55P
2
Tyre Pressure Front :1.75 kg/cm (25 PSI)
2
Rear (Solo) :2.00 kg/cm (28.5 PSI)
2
Rear (Pillion) :2.25 kg/cm (32 PSI)
Electrical System : 12 Volts DC
Head Lamp :35/35 W-HS1
Pilot Lamp :5 W Each 2 Nos.
Tail /Stop Lamp :LED/LED
Turn Signal Lamp :10 W (2 nos.)
Neutral Indicator Lamp :LED
Hi Beam Indicator Lamp :LED
Turn Pilot Indicator Lamp :LED
Side Stand Indi. Lamp :LED
Speedometer Lamp :LED Display
Rear No. Plate Lamp :5 W
Horn :12 V DC, 2 nos.
Battery :12V - 9 Ah
Vehicle Kerb Weight : 143 kg.
Gross Vehicle Weight : 273 kg. 0
Climbing Ability : 28% (16 max)
Note : All dimensions are under UNLADEN condition.
Above information is subject to change without any
notice.
Technical Specifications

3
Location of Parts
1. Fuel level indicator : Fuel level indicator shows available fuel in fuel tank & Reserve indicator also.
2. Tachometer : It shows the engine speed in RPM.
3. Odometer : The Odometer shows the total distance that the vehicle has accumulated.
4. Steering cum Ignition switch : Key operated switch for Ignition ‘ON’/‘OFF’ & locking handle bar.
5. Battery charge indicator : It shows battery charge condition.
6. Speedometer : The vehicle speed will be display by digit.
7. Trip meter reset button : Both trip meter can be reset to zero by pressing the button.
8. Trip meter : The Trip meter shows the distance traveled since it was last reset to zero.
9. Side stand indicator : When Side stand is ‘ON’, the Side stand indicator will lit.
10. Neutral indicator : When the transmission is in Neutral & Ignition switch ‘ON’, the Neutral
indicator is lit.
11. Turn signal indicator (LH & RH) : When Turn signal switch is turned to Left or Right, Turn pilot indicator - LH
or RH will flash.
12. Hi beam indicator : When Headlight is ‘ON’ & Hi beam is selected with engine running, Hi beam
indicator will be lit.
1
3
4
2
6
9
10
7
8
+
-
12
5
11

4
Location of Parts
LOCK : Steering locked. Ignition OFF.
OFF : Steering unlock. Ignition OFF.
ON : Steering unlock. Ignition ON.
Steering cum Ignition Lock :
It has three positions. To Lock the Steering :
To lock the steering, turn the handle bar to the left or
right. Push & release the key. Turn the key to “LOCK”
position and remove the key.
To Unlock the Steering :
To unlock the steering, insert the key in steering cum
ignition lock & turn it clockwise to “OFF” or “ON”
position.
Key :
A common key is used for ‘Steering cum Ignition lock’,
‘Fuel tank cap’ and ‘Side cover lock’.

Location of Parts
Fuel Tank Cap
• To open the fuel tank cap, lift the flap, insert the
key in the lock and turn it clockwise.
• To lock ‘Fuel Tank Cap’ gently press the cap.
Fuel Tap
Fuel tap lever has following positions.
ON : When fuel level is above Reserve position.
RES : When fuel level is below Reserve position.
OFF : When fuel supply is to be cut off.
Fuel Tank
Cap
Fuel
Tap
OFF
ON
RES
5

Location of Parts
Left Handle Bar Switches
A. Dipper Switch : When headlight is ON, High or Low
beam can be selected with the dipper switch. Hi
beam indicator light located on Speedo console will
light up when high beam is selected.
: High Beam : Low beam
B. Turn Signal Switch : When the turn signal knob is
turned to Left ( ) or Right ( ) respective indicator
will start blinking however the cancellation will take
place automatically also when handle bar is throw
back in straight position. It can also be cancelled by
pressing the knob in other direction - manually.
A
B
C
D
C. Horn Button : ( ) Press button for sounding horn.
D. Pass Switch : Press the switch to flash the head
light. It is used to give signal to vehicles coming
from opposite side while overtaking.
6

G
F
E
Location of Parts
7
Right Handle Bar Switches
E. Head Light Switch : It has 3 positions.
: All lamps 'OFF'.
: While engine running, Tail lamp, Meter lamp
and Pilot lamp/s ‘ON’.
: While engine running, Head lamp, Pilot lamp/s,
Tail lamp and Meter lamps ‘ON’.
F. Starter Button :
Starter button operates the electric starter when
clutch lever is depressed with transmission in any
gear.
It is recommended to start the engine with the
transmission in neutral.
G. Engine Kill Switch :
The engine kill switch is for emergency use. During
emergency move the engine kill switch to the ‘OFF’
( ) position.
CAUTION : While starting ensure that engine kill
switch is in ON ( ) position. Keeping the kill
switch in OFF position Engine will not start.

Location of Parts
8
A
B
D
C
Removal of Side Cover LH or RH
• Insert the key into the cover lock and turn the key
clockwise & pull the ‘Side Cover’ out from the
bottom.
• Pull front side of ‘Side Cover’ to release Lug (A)
provided on ‘Side Cover’ from hole (B) provided on
‘Fuel Tank’.
• Slide the ‘Side Cover’ forward (towards the engine)
to release slot (D) provided on rear side of ‘Side
cover’ from bracket with rubber cap (C) provided on
‘Chassis’.
• Take out ‘Side Cover’.
CAUTION : Remove cover as described above,
otherwise the lugs may break.
Fitment of Side Cover LH or RH
• Match slot (D) provided on rear side of ‘Side Cover’
with bracket (C) provided on ‘Chassis’ and slide
‘Side Cover’ backward (towards Tail lamp).
• Match Lug (A) provided on front side of ‘Side Cover’
with hole (B) provided on ‘Fuel Tank’ and press
‘Side Cover’ inside.
• Match the lock plate of ‘Side Cover’ properly with
bracket on ‘Chassis’ and Lock.
CAUTION : Fit cover as described above to ensure
proper fitment.

Location of Parts
Battery
•It is located inside the ‘Side Cover’ LH.
•Always maintain electrolyte level in each cell
between max and min level lines.
•Always keep a watch on battery charge level
indicating icon, if it flashes (indicates battery is in
low charged condition), show the vehicle to
authorised BAL dealer.
Tool Kit Location
• It is located below seat.
• 2 rubber straps are provided to hold the tool kit.
CAUTION : Always fit tool kit with rubber stand
straps.
Battery
Tool Kit
9

Location of Parts
Removal of Seat
• Remove ‘Side Cover’ LH.
• Pull the ‘Seat Release Cable’ (A) to release seat
lock. Keeping cable pulled, tap the center of seat,
lift the seat from rear end and slide it towards tail
lamp to remove seat.
Fitment of Seat
• Match & insert the bracket (‘1’ of Fig. ‘B’) of seat
with slot (‘2’ of Fig. ‘B’) provided below fuel tank
rear mounting on chassis.
• Push seat towards fuel tank and align lock rod (‘3’
of Fig. ‘C’) & seat lock (‘4’ of Fig. ‘C’). Then press
the seat in middle from top to lock the seat.
A : Seat Release Cable
A
Fig. B
1
2
Fig. C
3
4
10

How to Ride Your Bike
11
Proper running-in is important for the better life and
trouble free performance of the vehicle.
• During first 2000 kms running-in period do not
exceed following speed limits.
Kms 1st 2nd 3rd 4th 5th
0 - 1000 15 30 45 55 65
1000 - 2000 20 40 55 65 75
• Always keep the speed below the limits mentioned
in the table.
• Do not race the engine excessively.
• Do not start moving or race the engine immediately
after starting. Run the engine for a minute at idle
speed to give the oil a chance to workup into the
engine.
Running IN
Riding the Bike
Before starting the vehicle and with the ignition key off,
adhere to the following first thing in the morning or after
a long period of non-use (whichever is the case).
Depress the clutch lever completely. Kick the kick lever
all the way down to its stop, briskly a couple of times.
Release the clutch lever.
Starting the Engine :
• Keep the fuel tap to ON or RES position.
• Turn ignition switch to ON position.
• Turn Kill switch to ( ) ON position.
• Confirm that the vehicle (transmission) is in neutral.
• If the engine is cold or when starting for first time.
Use choke for quick starting. Choke lever (A) is
located on LH side of Carburettor.
• Keep the throttle completely closed, push the starter
button ( ) or kick the engine with kick starter lever.
• When the engine is warmed up enough to idle
without using choke, return the choke to OFF
position.
A : Choke “OFF” B : Choke “ON”
A B

How to Ride Your Bike
12
WARNING : When shifting down to lower gear, do
not shift at such a high speed that the engine rpm
rises excessively and which may cause the rear
wheel to skid.
Braking :
• Close the throttle completely, leaving the clutch
engaged (except where shifting gears) so that the
engine braking will help slow down the motorcycle.
• Shift down one gear at a time so that you are in
Neutral when you come to a complete stop.
• Never lock the brakes, or it will cause the tyres to
skid. When cornering, use brakes judiciously and do
not de-clutch. Reduce your speed before you get
into the corner. For emergency braking, disregard
downshifting, and concentrate on applying the
brakes as hard as possible without skidding.
CAUTION :Do not operate the starter continuously
for more than 5 sec. After 3 continuous attempts of
cranking, the function gets disable for 20 sec.
NOTE : The motorcycle is equipped with a starter
lockout switch. The vehicle can start in any gear when
clutch lever is depressed.
It is recommended to start the engine with the
transmission in neutral.
Moving Off :
• Check that Center/Side stand is up.
• Depress the clutch lever.
st
• Shift into 1 gear.
• Open the throttle and release the clutch lever slowly
and simultaneously.
• As the clutch starts to engage, open the throttle a
little more, giving the engine just enough rpm to
keep it from stalling.
Shifting Gears :
• Close throttle & depress the clutch.
• Shift into next higher or lower gear.
• Open the throttle and release the clutch lever slowly
and simultaneously.
Gear Shifting Sequence
3
2
N
1
4
5
Gear Shifting Lever

How to Ride Your Bike
13
• When stopping, always apply both brakes at the
same time. De-clutch as necessary to keep the
engine from stalling.
Stopping the Vehicle :
• Close the throttle completely.
• Shift the transmission into neutral.
• Bring the vehicle to complete stop.
• Turn the ignition switch off.
Parking :
• Shift the transmission into neutral and turn the
ignition switch OFF.
• Support the motorcycle on a firm level surface with
the center or side stand.
CAUTION : Do not park on a soft or steeply
inclined surface or the motorcycle may fall over.
• Drive smoothly and steadily at speed between 40
and 50 km/h .
• Drive at constant speed; avoid sudden accelerations
& harsh braking as far as possible. Plan your trips
properly with minimum start-stops.
• Change the gear judiciously according to the speed
requirements. Drive as far possible in highest gear.
Fuel Saving Tips
Fuel Check fuel lines and connections for
leakage.
Spark plug Inspect and clean spark plug. Adjust
electrode gap.
Air filter Clean air filter element periodically.
Engine oil Check level. Use “Bajaj DTS-i
10000” high performance engine oil
for top up or refill.
Brakes Ensure that the brakes are not
dragging / binding.
Clutch Ensure correct clutch lever play.
Tyre pressure Always maintain the recommended
tyre pressure.
Carburettor Adjust idling speed.
Vehicle Maintenance (Ensure Following)
• Travel as light as possible; do not overload the
vehicle above the specified payload.
• Stop the engine quickly at the end of the journey.
Avoid excessive idling. For intermediate stoppages,
cut-off the engine if you want to stop for more than
two minutes.
•Ensure Following Vehicle Maintenance.

Safe Riding Tips
14
• Always wear helmets while
driving or riding. Your helmets
should conform to appropriate
Indian standards.
• Read thoroughly the instructions
in this manual and follow them
carefully.
• Avoid unnecessary accessories for the safety of both
rider and other motorists.
• Get familiar and follow traffic rules and regulations in
your states as well as general traffic signs.
• Familiarise yourself well with starting, acceleration and
braking of the vehicle.
• When applying the brakes, use both front and rear
brakes simultaneously. Applying only one brake may
cause the vehicle to loose control.
• Riding at proper speed and avoiding unnecessary
acceleration and braking are important not only for
safety and low fuel consumption, but also for longer
life of the vehicle.
• During monsoon drive the vehicle more cautiously.
Remember vehicles skid more easily during light
showers.
• Drive cautiously. Start early & reach your destination
safely.
• Always carry vehicle registration & insurance papers,
and a valid driving licence with you.
• Avoid driving on loose sand or stones where vehicle
is likely to skid.
• Properly wrap-up loose clothes while driving or riding
to avoid entangling in wheel or other objects on road.
• Always concentrate on riding for safety.

A
BB
15
• Check engine oil level every day before starting the
vehicle.
• Always maintain engine oil level between upper &
lower mark provided on cover RH.
Engine Oil Level Checking :
• Park the vehicle on level surface on center stand.
• Check oil level through oil inspection gauge as shown
in photograph.
• Always maintain engine oil level between the upper
(C) and lower (D) mark provided on Cover RH.
Engine Oil Capacity :
• 1000 ml for refill and 1100 ml on engine overhaul.
Engine Oil
A : Oil Filler
Cap
B : Oil Level
Inspection
Window
Bajaj DTS-i SAE 20W50 of API ‘SL’, JASO
10000 MA Grade
Replacement 1st replacement at 750 Kms. / 1st
Frequency* service. Thereafter at every
10,000 Kms.
*For any other branded oil of equivalent grade
replacement frequency will be 5000 Kms.
Bajaj Auto recommends “Bajaj DTS-i 10000” engine oil
for 10,000 kms drain interval, better performance of
engine components & warranty benefits.
CAUTION :
• It is most important to adhere to recommended
grade & frequency of oil change for the purpose
of long life of critical engine components. For
details refer periodic maintenance chart.
• Do not reuse drained oil.
Recommended Oil :
“Bajaj DTS-i 10000” a high performance
engine oil developed by Bajaj auto,
specially formulated for vehicles with DTS-i
engine.
General Maintenance Information

16
General Maintenance Information
Drive Chain Slackness
• Chain top edge to be kept between the two marks
during chain slackness adjustment.
• Care should be taken, that the chain should never
run dry.
• Lubricate chain from outside with SAE 90 oil at
every 500 kms.
• Chain slackness will have to be adjusted whenever
required.
Wheel Puncture :
Use the recommended levers while removing the Tyre /
Tube for puncture work. This will avoid any damages to
the edges / scratches on paint of the wheel.
Tyre Pressure :
Keep appropriate tyre pressure as mentioned below to
increase life of the tyre & for better fuel consumption.
2
Front 1.75 Kg/Cm (25.0 psi)
2
Rear (Solo) 2.00 Kg/Cm (28.5 psi)
2
Rear (with Pillion) 2.25 Kg/Cm (32.0 psi)

17
Battery : 12V - 9 Ah, MF
• Battery is located inside ‘Side Cover’ LH.
• Always ensure that battery electrolyte level is in
between max & min level marks.
• Check & top up battery by distilled water if
electrolyte level is below min level mark.
• Battery life would get adversely affected if top up
with ‘Tap Water’.
• Environment care must be taken to dispose off the
used battery. It is always recommended to hand over
the same to the Authorised battery / Bajaj dealer for
proper disposal of the same.
• When battery is found discharged, it is advised to get
it charged immediately.
CAUTION : Do not drive/run vehicle in battery
disconnected condition. It may lead to damage of
electrical /electronic components.
• Warranty on battery is 18 months from the date of
purchase of vehicle.
Spark Plug
• Remove spark plugs by using plug spanner.
• Clean the spark plugs.
• Adjust the gaps if incorrect by bending outer
electrode carefully.
Spark Plug Gap : 0.6~0.8 mm.
Spark Plug Make : CHAMPION RG 4 HC (2 Nos.)
General Maintenance Information