Bajaj Discover 110 User manual

Description
1. Technical Specifications 1
2. Identification Data 4
3. Location of Parts 5
4. Steering cum Ignition lock 7
5. Petrol Tank Cap / Fuel Tap 8
6. Speedometer Details 9
7. Control Switches 10
8. Removal & Fitment of Side Covers 12
9. Removal & Fitment of Seat 14
10. Battery / Tool kit 15
11. How to ride your Bike 16
12. Safe Riding Tips 20
13. Engine Oil 22
14. Wheels - Tyre 23
15. Periodic Maintenance Information 24
26
16. Periodic Maintenance & Lubrication Chart
17. Non Use Maintenance 30
Table of Contents
Notice:
The description and illustration in this booklet
are not to be taken as binding on the
manufacturers. The essential features of the
type described and illustrated herein remaining
unaltered. Bajaj Auto Limited reserves the right
to carry out at any moment without being
obliged to bring this booklet upto-date & to do
modifications on the vehicle, parts or
accessories as may be convenient and
necessary.
Safety and Warning information :
Caution : This indicates a potential
hazard that could result in vehicle
damage. Follow the advice provided with
caution.
Warning : This indicates that a potential
hazard or injury to you or other persons
& to the vehicle can happen if advice
provided is not followed.

Engine 4 stroke, Air cooled,
Single Cylinder, DTSi
Bore x Stroke 50 mm x 58.8 mm 52 mm x 58.6 mm
Displacement 115.45 cc 124.45 cc
Idling Speed 1400 + 200 rpm 1400 + 100 rpm
Max. Net Power 8.6 PS @ 7000 rpm 11 PS @ 7500 rpm
Max. Net Torque 9.81 Nm @ 5000 rpm 11 Nm @ 5500 rpm
Ignition System DC, CDI DC, CDI
Starting Aid Kick / Self Kick / Self
Spark Plug Champion PRZ9HC & Champion PRZ9HC &
(2 Nos.) BOSCH UR4AC BOSCH UR4AC
Spark Plug Gap 0.7 to 0.8 mm 0.7 to 0.8 mm
Transmission 4 speed (Gear shifting-All Up) 1 Down 4 Up
Front Brake Drum Drum Brake / Disc Brake
Rear Brake Drum Drum
Technical Specifications
Discover 110 Discover 125
1
4 stroke, Air cooled,
Single Cylinder, DTSi

Fuel Tank Capacity
Full
Reserve
Usable Reserve
8 liters
2.3 liters
1.5 liters
8 liters
2.3 liters
1.5 liters
Dimensions
Length
Width
Height
Wheel Base
Ground Clearance
2035 mm
760 mm
1085 mm
1305 mm
165 mm
2035 mm
760 mm
1085 mm
1305 mm
165 mm
Tyre Size
Front
Rear
2.75 x 17, 41 P
3.00 x 17, 50 P
2.75 x 17, 41 P
3.00 x 17, 50 P (Drum Brake)
100/90-17 x 17, 55 P
(For Front Disc Brake version)
Tyre Pressure
Front
Rear (Solo)
Rear (with Pillion)
2
1.75 Kg/cm (25 PSI)
2
2.00 Kg/cm (28.5 PSI)
2
2.25 Kg/cm (32 PSI)
2
1.75 Kg/cm (25 PSI)
2
2.00 Kg/cm (28.5 PSI)
2
2.25 Kg/cm (32 PSI)
Discover 110 Discover 125
Technical Specifications
2

Electrical System 12V DC 12V DC
Battery 12V 5Ah MF Type 12V 5Ah MF Type
Head Lamp 12V, 35/35W Blue Tinge 12V, 35/35 W Blue Tinge
Position Lamp DRL - 0.4W DRL - 0.4W
Neutral LED LED
Tail / Stop Lamp 5/21W Bulb 5/21W Bulb
Turn Signal Indicator LED LED
Side Indicator Lamp 12V, 10W (4 nos.) 12V, 10W (4 nos.)
Hi Beam Indicator LED LED
Speedo Lamp LCD LCD
Horn 12V DC, 2A 12V DC, 2A
Low Battery Indicator LED LED
Rear No. Plate Lamp 12V, 3W 12V, 3 W
Vehicle Kerb Weight 117.5 Kg 121 Kg (Drum Brake)
122 Kg (Disc Brake)
Gross Vehicle Weight 247.5 Kg 251 Kg (Drum Brake)
252 Kg (Disc Brake)
Discover 110 Discover 125
Note :
• All dimensions are under UNLADEN condition.
• Above information is subject to change without any notice.
Technical Specifications
3

The Frame and Engine serial numbers are used to register the motorcycle. They are the unique
alpha-numeric codes to identify your particular vehicle from others of the same model and type.
Frame Number Location
On LH Side of Steering Tube
(Alpha-Numeric - 17 Digits)
Engine Number Location
On LH Side Crankcase Near Gear
Change Lever (Alpha-Numeric - 11 Digits)
Identification Data
4

Front Fork
Clutch Lever
Fuel Tank Cap
Gear Change
Lever
Speedometer
Tail
Lamp
Grab Handle
Fuel Cock
Pillion
Foot Rest
Side Stand
Location of Parts
5

This photograph is of Discover 125 m/c.
Front
Fork
Headlamp
with DRL
Nitrox Rear
Shock Absorber Carburettor with
Manual choke
Brake Pedal
Engine Oil
Inspection Window
EVAP
Fuel Tank
compatible
Rider
Foot Rest
Pillion Foot Rest
Rear
Number
Plate
Silencer
Front Brake
Lever
Mirrors
Location of Parts
6

Steering cum Ignition Lock :
It has three positions.
LOCK : Steering locked. Ignition OFF.
OFF : Steering unlock. Ignition OFF.
ON : Steering unlock. Ignition ON.
Steering Cum Ignition Lock
7
To Lock the Steering : To lock the steering,
turn the handle bar to the left or right. Push
the key inside & turn toward ‘LOCK’ position.
Match the lock position & turn key to ‘LOCK
position. Lock the steering & remove the key.
To Unlock the Steering : To unlock steering,
insert the key in steering cum ignition lock &
turn it clockwise to “OFF” or “ON” position.
Key : A common key is used for ‘Steering
cum Ignition lock’, ‘Fuel tank cap’ & ‘Side
cover RH lock’.

Fuel Tank Cap
Fuel Tap
Fuel Tap
Fuel tap lever has following positions.
ON : When fuel level is above
reserve position.
RES : When fuel level is below
reserve position.
OFF : When fuel supply is to be
cut off.
Petrol Tank Cap & Fuel Tap
8
Fuel Tank Cap
• To open the fuel tank cap, Insert the key in
the lock and turn it clockwise and lift fuel
tank cap.
• ‘Fuel Tank Cap’ is locked when pushed/
pressed back into the place.
Precaution :
• Don’t attach metallic ‘Key chain’ as it may
damage paint of petrol tank cover.
• Don’t put PVC/Rexin cover on petrol tank.
Note : In case petrol spills on to tank, ensure that
tank is cleaned with a clean, dry cloth
immediately.

1
3
7
4
2
Fuel Level Indications
Fuel reserve level
5
6
9
8
10
Speedometer Details
9
1. Odometer : It shows the total distance that the vehicle has
been ridden.
2. Speedometer : The speedometer shows the speed of the
vehicle.
3. Tachometer : It shows the engine speed in RPM.
4. Trip Meter : Trip meter shows the distance traveled since it
was last reset to zero .
5. Turn Signal Indicator(LH & RH) : When Turn signal
switch is turned to Left or Right, Turn pilot indicator - LH or
RH will flash.
6. Hi Beam Indicator : When Headlight is ‘ON’ & Hi beam is
selected with engine running, Hi beam indicator will be lit.
7. Fuel Level Indicator : Shows available fuel in fuel tank.
Fuel Reserve- last 2 bars blinks continuously.
-if level drops further, last bar blinks at faster rate.
8. Neutral Indicator : It illuminates when the transmission
is in Neutral and Ignition switch ‘ON’.
9. Low Battery Indicator : It gets ‘ON’ when Ignition
switch in ‘ON’. Once engine is started,it goes ‘OFF’. If
it glows during running, this means low battery or
malfunctioning in charging system.
10. Trip Meter Reset Button : Press the reset button
for more than 3 sec. to reset Trip Meter reading to
‘zero’.